阅读说明：本技术 五金板材边角料处理装置 (Hardware plate leftover material processing device ) 是由 陆文荣 倪俊彦 章华 周大龙 于 2021-08-31 设计创作，主要内容包括：本发明公开了一种五金板材边角料处理装置,包括输送轨道,输送轨道上设置有移动板车,沿移动板车运行方向具有压缩打包工位和卸料工位；压缩打包工位,包括定型框、压机和薄膜打包机,所述定型框的顶部和底部通透贯穿,所述定型框连接有提升机构,压机下方设置有压板,压板位于定型框的正上方,所述薄膜打包机包括水平旋转臂,水平旋转臂的一端位于压机的上方,水平旋转臂另一端连接有支撑柱,所述支撑柱上设置有打包薄膜卷,打包薄膜卷与支撑柱之间设置有升降机构；卸料工位,其用于将打包好的边角料取出,本发明能够实现压缩后及时进行打包,避免边角料在转移时发生散落,提高处理效率。(The invention discloses a hardware plate leftover material processing device which comprises a conveying rail, wherein a movable plate trolley is arranged on the conveying rail, and a compression packing station and an unloading station are arranged along the running direction of the movable plate trolley; the film packaging machine comprises a horizontal rotating arm, one end of the horizontal rotating arm is located above the press, the other end of the horizontal rotating arm is connected with a supporting column, a packaging film roll is arranged on the supporting column, and a lifting mechanism is arranged between the packaging film roll and the supporting column; the unloading station is used for taking out the packed leftover materials, and the invention can realize timely packing after compression, avoid the leftover materials from scattering during transfer and improve the processing efficiency.)

1. The utility model provides a five metals panel leftover bits processing apparatus which characterized in that: the device comprises a conveying track, wherein a movable plate vehicle is arranged on the conveying track, and a compression packing station and a discharging station are arranged along the running direction of the movable plate vehicle;

the film packaging machine comprises a horizontal rotating arm, one end of the horizontal rotating arm is located above the press, the other end of the horizontal rotating arm is connected with a supporting column, a packaging film roll is arranged on the supporting column, and a lifting mechanism is arranged between the packaging film roll and the supporting column;

and the discharging station is used for taking out the packed leftover materials.

2. The hardware plate leftover material processing device according to claim 1, wherein: the size of the plate trailer is moved by the size of the sizing frame.

3. The hardware plate leftover material processing device according to claim 2, wherein: the compression and packing station further comprises a guide frame, the guide frame is located on the outer side of the shaping frame, and the guide frame is located below the press and leaves a conveying space between the guide frame and the conveying track.

4. The hardware plate leftover material processing device according to claim 3, wherein: the lifting mechanism comprises a winch, and the winch is connected with the shaping frame through a steel wire rope.

5. The hardware plate leftover material processing device according to claim 4, wherein: the lifting mechanism is a screw rod assembly.

6. The hardware plate leftover material processing device according to claim 5, wherein: the conveying track comprises a fixed track and a lifting track, the lifting track is located at a compression and packaging station, a supporting beam is arranged at the position, corresponding to the lifting track, of the compression and packaging station, the lifting track is connected with an adjusting mechanism, and wheels are arranged below the movable plate trailer.

7. The hardware plate leftover material processing device according to claim 6, wherein: the adjusting mechanism comprises a wedge block and a linear driving mechanism, a guide wheel is arranged at the edge of the lifting track, the wedge block is matched with the guide wheel, the linear driving mechanism is connected with the wedge block, and a guide rail is arranged below the wedge block.

8. The hardware plate leftover material processing device according to claim 7, wherein: the conveying track is an annular track.

Technical Field

The invention belongs to the technical field of hardware processing, and particularly relates to a hardware plate leftover material processing device.

Background

The hardware processing is to process raw materials into various parts according to the drawing or sample of a customer by using machines such as a lathe, a milling machine, a drilling machine, polishing and the like, wherein the machining comprises the following steps: screw, motor shaft, model car part, fishing tackle accessory, audio amplifier class product shell, portable power source shell etc. hardware processing flow just cuts the material according to production needs, cuts some for little accessory production after good and just can go the punch press and then gong surely or CNC processing, this is very much in the aspect of glasses accessory, auto-parts production. And the container is made as follows: namely, the welding is removed after the cutting punch press is carried out, then the oil injection is carried out after the sanding, and then the assembly is carried out.

Hardware processing can produce more leftover bits, needs carry out recovery processing with these leftover bits, but the leftover bits are piled up the space that occupies great, and the transportation of being not convenient for utilizes the manual work to extrude the leftover bits, consumes a large amount of manpowers.

If Chinese patent application No. 2019212399839 discloses a waste leftover material compression device for hardware processing, which comprises a base, a support and a cross beam, wherein the support is installed at the upper end of the base, the cross beam is installed at the top end of the support, a first hydraulic rod is installed in the middle of the cross beam, a pressing plate is installed at the lower end of the first hydraulic rod, extruding strips are welded on the lower surface of the pressing plate at equal intervals, movable rods are symmetrically installed on the upper surface of the pressing plate and penetrate through the cross beam, a control box is installed on the right side of the support, a sliding door is arranged at the front end of the base, when the device is used, a constructor rotates anticlockwise and pulls a handle, the sliding door is opened, the pulling handle is pulled, the box body is taken out, the waste leftover material of hardware is poured into the box body, the box body is pushed into the base, the sliding door is closed, the limiting rod slides along a limiting groove at the moment to limit the box body, the first hydraulic rod is started, the pressing plate is descended, and the extruding strips are used for extruding the leftover material, the volume of the leftover materials is reduced, so that the leftover materials are convenient to store and transport.

Above-mentioned patent is when the compression of opposite side leftover bits, in fact the time pushes down the box, and the gyro wheel of its below can't last bear great pressure at first, and secondly whole box takes out after the compression is accomplished, needs take out and pack the inside leftover bits, still needs the extra operation of secondary or even cubic, and especially when the leftover bits are taken out by the box, it is loose easily.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides the method which can realize timely packaging after compression, avoid the scattering of leftover materials during transfer and improve the processing efficiency.

In order to achieve the purpose, the invention provides the following technical scheme: a hardware plate leftover material processing device comprises a conveying rail, wherein a movable plate trolley is arranged on the conveying rail, and a compression packing station and an unloading station are arranged along the running direction of the movable plate trolley;

the film packaging machine comprises a horizontal rotating arm, one end of the horizontal rotating arm is located above the press, the other end of the horizontal rotating arm is connected with a supporting column, a packaging film roll is arranged on the supporting column, and a lifting mechanism is arranged between the packaging film roll and the supporting column;

and the discharging station is used for taking out the packed leftover materials.

And further, the size of the sizing frame moves the size of the plate trailer.

The further compression and packing station further comprises a guide frame, the guide frame is positioned on the outer side of the shaping frame, and the guide frame is positioned below the press and leaves a conveying space between the guide frame and the conveying track.

Further the lifting mechanism comprises a winch, and the winch is connected with the shaping frame through a steel wire rope.

Further the lifting mechanism is a screw rod assembly.

Further the delivery track includes fixed track and lift track, the lift track is located compression packing station department, compression packing station corresponds lift track department and is provided with a supporting beam, the lift track is connected with adjustment mechanism, it sets up the wheel to remove the wooden handcart below.

Further adjustment mechanism includes wedge and linear drive mechanism, the orbital edge of going up and down is provided with the guide pulley, wedge and guide pulley cooperation, linear drive mechanism connects the wedge below be provided with the guide rail.

Further the conveying track is an endless track.

Compared with the prior art, the invention has the beneficial effects that: when handling five metals panel leftover bits, can carry out whole compression at compression packing station, the wheel that removes the wooden handcart in the compression process can sink, make the whole of removing the wooden handcart support by a supporting beam, avoid the wheel because of heavily pressing impaired, and can directly utilize the film baling press to twine it and pack in this station department after the compression is accomplished, it is loose to prevent to shift the in-process again, follow-up only need unload the station whole with pack the leftover bits of accomplishing take off can, need not secondary or even cubic process, the efficiency is improved.

Drawings

FIG. 1 is a schematic view of the structure of the present invention during compression;

FIG. 2 is a schematic diagram of the present invention when the compression and packing are completed;

FIG. 3 is a diagram of the relationship of the mobile plate car, the lifting rail and the support beam;

fig. 4 is a schematic view of a circular track.

Reference numerals: 10. a conveying track; 101. fixing a track; 102. a lifting rail; 1021. a guide wheel; 11. a support beam; 12. moving the plate trailer; 121. a wheel; 13. an adjustment mechanism; 131. a wedge block; 132. a linear drive mechanism; 14. shaping frames; 15. a guide frame; 16. a press; 161. pressing a plate; 17. a winch; 171. a wire rope; 18. a support frame; 181. a strut; 19. a film packer; 191. a horizontal rotating arm; 192. a support pillar; 193. packaging the film roll; 20. and (5) forming scrap blocks.

Detailed Description

An embodiment of the hardware plate scrap processing device of the present invention is further described with reference to fig. 1 to 4.

In the description of the present invention, it should be noted that, for the terms of orientation, such as "central", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate that the orientation and positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific scope of the present invention.

Furthermore, if the terms "first" and "second" are used for descriptive purposes only, they are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. Thus, a definition of "a first" or "a second" feature may explicitly or implicitly include one or more of the features, and in the description of the invention, "a number" or "a number" means two or more unless explicitly specified otherwise.

A hardware plate leftover material processing device comprises a conveying rail 10, wherein a movable plate trolley 12 is arranged on the conveying rail 10, and a compression packing station and an unloading station are arranged along the running direction of the movable plate trolley 12;

compression packing station, including sizing frame 14, press 16 and film baling press 19, the top and the bottom of sizing frame 14 are penetrating, sizing frame 14 is connected with hoist mechanism, and 16 below of press are provided with clamp plate 161, and clamp plate 161 is located sizing frame 14 directly over, film baling press 19 includes horizontal rotating arm 191, and horizontal rotating arm 191's one end is located 16's of press top, and the horizontal rotating arm 191 other end is connected with support column 192, be provided with packing film book 193 on the support column 192, be provided with elevating system between packing film book 193 and the support column 192;

and the discharging station is used for taking out the packed leftover materials.

In this embodiment, a support frame 18 may be disposed at the compressing and packing station, and the support frame 18 extends from the outside to the compressing and packing station, and can cover the compressing and packing station, or cover the cylindrical range formed by the rotation of the support column 192 around the center by the horizontal rotating arm 191; the press 16, the lifting mechanism and the horizontal rotating arm 191 are connected to the supporting frame 18, as shown in fig. 1 and fig. 2, a fixed beam is arranged at the top, a supporting rod 181 extends downwards from the fixed beam, wherein the horizontal rotating arm 191 is horizontally and rotatably connected with the supporting rod 181, a rotating motor is arranged on the supporting frame 18 to drive the horizontal rotating arm 191 to rotate, and the press 16 and the lifting mechanism are both fixed on the supporting rod 181.

The sizing frame 14 size in this embodiment moves the size of the pallet truck 12.

That is, as the sizing frame 14 is lowered onto the mobile cart 12, the mobile cart 12 completely encloses the bottom of the sizing frame 14.

When the metal plate edge material wrapping machine is used, firstly, the movable plate trolley 12 is moved to a compression and wrapping station, the shaping frame 14 is placed on the movable plate trolley 12 by the lifting mechanism, a groove for accommodating the shaping frame 14 is preferably arranged above the movable plate trolley 12, namely, when the shaping frame 14 is placed down, the shaping frame 14 is positioned in the groove of the movable plate trolley 12, then loose metal plate edge materials are poured into the shaping frame 14, the pressing machine 16 acts, the pressing plate 161 presses downwards and extends into the shaping frame 14 to compress the internal metal plate edge materials into blocks, after the completion, the pressing machine 16 can reset or keep the original position, the shaping frame 14 is lifted upwards by the lifting mechanism to expose the lower block edge materials 20, meanwhile, the film wrapping machine 19 acts to wind films on the wrapping film rolls 193 on the block edge materials 20, along with the movement of the shaping frame 14, the lifting mechanism also moves the wrapping film rolls upwards while the films are wrapped until the whole block edge materials 20 are wrapped by the films, and (3) continuously advancing the movable plate trailer 12 to an unloading station along the conveying track 10, and taking down the packed blocky leftover materials 20.

The preferred compression baling station of this embodiment also includes a guide frame 15, the guide frame 15 is located outside the sizing frame 14, and the guide frame 15 is located below the press 16 and leaves a conveying space with the conveying track 10, wherein the height of the conveying space is not lower than the height of the lump of leftover bits 20.

As shown in fig. 1 and 2, the guide frame 15 may be fixed to the press 16, the shaping frame 14 may be more stable when the guide frame 15 moves up and down, and a moving pair, such as a sliding rail, or a guide wheel 1021, may be disposed between the guide frame 15 and the shaping frame 14.

The lifting mechanism of the embodiment preferably comprises a winch 17, and the winch 17 is connected with the sizing frame 14 through a steel wire rope 171.

The lifting mechanism of the present embodiment is preferably a screw assembly, that is, a screw is provided on the supporting column 192, a screw nut is provided on the wrapping film roll 193, and the motor drives the screw to move the wrapping film roll 193 up and down.

The conveying track 10 preferred in this embodiment includes a fixed track 101 and a lifting track 102, the lifting track 102 is located at a compression and packing station, a supporting beam 11 is disposed at the compression and packing station corresponding to the lifting track 102, the lifting track 102 is connected with an adjusting mechanism 13, and wheels 121 are disposed below the movable plate trailer 12.

The lifting rail 102 can be lifted or lowered by the adjusting mechanism 13, specifically, as shown in fig. 1 to 3, the adjusting mechanism 13 includes a wedge block 131 and a linear driving mechanism 132, the edge of the lifting rail 102 is provided with a guide wheel 1021, the wedge block 131 is engaged with the guide wheel 1021, the linear driving mechanism 132 is connected to the wedge block 131, and a guide rail is arranged below the wedge block 131.

When the movable plate trailer 12 is located at the compression and packing station and loose leftover materials need to be compressed, the linear driving mechanism 132 retracts the wedge-shaped block 131, the lifting rail 102 moves downwards, the movable plate trailer 12 and the wheels 121 move downwards integrally, the movable plate trailer 12 stops when a main body (plate part) of the movable plate trailer 12 contacts the supporting beam 11, the movable plate trailer 12 is borne by the supporting beam 11 at the moment, when the leftover materials are compressed, the force received by the movable plate trailer 12 is transmitted to the supporting beam 11, the wheels 121 cannot be subjected to high pressure, after the press 16 retracts, the linear driving mechanism 132 drives the wedge-shaped block 131 to extend into the lower part of the lifting rail 102, the lifting rail 102 moves upwards to be flush with the fixed rail 101, and the movable plate trailer 12 can move out.

The linear driving mechanism 132 in this embodiment may be an air cylinder or a linear motor.

Of course, the adjusting mechanism 13 may be a cylinder, a hydraulic cylinder or other mechanism directly installed below the lifting rail 102.

The conveying track 10 in this embodiment is preferably an endless track, as shown in fig. 4, the endless track can enable the moving plate carriers 12 to move circularly along the endless track, wherein the moving plate carriers 12 can be connected by chains, and then the chains are driven by motors to move, that is, all the moving plate carriers 12 move integrally; or independent movement between the individual mobile carts 12.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.