Automatic wire winding device for wire harness packaging

文档序号:1883477 发布日期:2021-11-26 浏览:33次 中文

阅读说明:本技术 一种线束包装自动卷线装置 (Automatic wire winding device for wire harness packaging ) 是由 高兵 梁汉远 潘高锋 陆耀腾 冯乃星 于 2021-09-03 设计创作,主要内容包括:本发明涉及汽车线束领域,具体提供一种线束包装自动卷线装置,包括支架、电机、缓冲板、旋转板、辅助通道、启动踏板,支架包括设置在顶部的上隔板和设置在所述上隔板下方的下隔板,缓冲板固定在上隔板表面,电机安装在下隔板上,电机的输出轴穿过上隔板和缓冲板,电机的输出轴末端与旋转板相连接,启动踏板放置在支架底部的一侧且与所述电机电性连接,辅助通道从支架底部所在的平面连接至上隔板的边缘;本发明提高了搅线的效率。(The invention relates to the field of automobile wire harnesses, in particular to an automatic wire winding device for wire harness packaging, which comprises a support, a motor, a buffer plate, a rotating plate, an auxiliary channel and a starting pedal, wherein the support comprises an upper partition plate arranged at the top and a lower partition plate arranged below the upper partition plate, the buffer plate is fixed on the surface of the upper partition plate, the motor is arranged on the lower partition plate, an output shaft of the motor penetrates through the upper partition plate and the buffer plate, the tail end of the output shaft of the motor is connected with the rotating plate, the starting pedal is arranged on one side of the bottom of the support and is electrically connected with the motor, and the auxiliary channel is connected to the edge of the upper partition plate from a plane where the bottom of the support is located; the invention improves the efficiency of stirring the wire.)

1. An automatic wire winding device for wire harness packaging is characterized by comprising a bracket (1), a motor (2), a buffer plate (3), a rotating plate (4), an auxiliary channel (5) and a starting pedal (6), the bracket (1) comprises an upper clapboard (11) arranged at the top and a lower clapboard (12) arranged below the upper clapboard (11), the buffer plate (3) is fixed on the surface of the upper partition plate (11), the motor (2) is installed on the lower partition plate, the output shaft of the motor (2) penetrates through the upper partition plate (11) and the buffer plate (3), the tail end of the output shaft of the motor (2) is connected with the rotating plate (4), the starting pedal (6) is arranged on one side of the bottom of the bracket (1) and is electrically connected with the motor (2), the auxiliary channel (5) is connected to the edge of the upper partition plate (11) from the plane where the bottom of the support (1) is located.

2. The automatic wire winding device for wire harness packaging according to claim 1, wherein the auxiliary channel (5) comprises a horizontal portion and an inclined portion, the horizontal portion is connected with the inclined portion, the horizontal portion is horizontally connected with the edge of the upper partition (11), and the included angle between the inclined portion and the horizontal portion is 30-45 °.

3. The automatic wire winding device for wire harness packaging according to claim 1, wherein the width of the auxiliary channel (5) is gradually narrowed in the direction from bottom to top.

4. The automatic wire winding device for the wire harness packaging according to claim 1, wherein baffles are arranged on two sides of the auxiliary channel (5), a plurality of rotating columns (51) are horizontally arranged on the baffles at equal intervals, and the rotating columns (51) are rotatably connected with the baffles.

5. The automatic wire winding device for the wire harness packaging according to claim 1, wherein the surface of the upper partition plate (11) is provided with a plurality of first ball grooves, and each first ball groove is provided with a first ball (7).

6. The automatic wire winding device for the wire harness packaging according to claim 1, wherein the surface of the buffer plate (3) is processed with a reinforcing rib (31), the reinforcing rib (31) is arranged in a multi-layer ring structure around the rotation center of the output shaft of the motor (2), a plurality of strip-shaped structure connections are arranged between adjacent ring structures, a plurality of second ball grooves are arranged on the reinforcing rib (31), and a second ball (8) is arranged in each second ball groove.

7. The automatic wire winding device for the wire harness packaging according to claim 1, wherein the surface of the rotating plate (4) is provided with a plurality of third ball grooves which are distributed in an annular arrangement by taking the output shaft of the motor (2) as a center, and each third ball groove is provided with a third ball (9).

8. The automatic wire winding device for the wire harness packaging according to claim 1, wherein a positioning pin (41) is further installed on the surface of the rotating plate (4), and the positioning pin (41) is vertically installed on the surface of the rotating plate (4).

[ technical field ] A method for producing a semiconductor device

The invention relates to the technical field of automobile wire harnesses, in particular to an automatic wire winding device for wire harness packaging.

[ background of the invention ]

The automobile wire harness is a network main body of an automobile circuit, and the automobile circuit does not exist without the wire harness. The wire harness is a component which is formed by pressing a contact terminal punched by a copper material and an electric wire and cable, then molding and pressing an insulator outside the contact terminal or adding a metal shell outside the contact terminal, and bundling the contact terminal with the wire harness to form a connecting circuit. The wire harness industry chain comprises wire and cable, connectors, processing equipment, wire harness manufacturing and downstream application industries, the wire harness is widely applied and can be used in the aspects of automobiles, household appliances, computers, communication equipment, various electronic instruments and meters and the like, and the wire harness of the automobile body is connected with the whole automobile body and is generally H-shaped.

After the automobile wire harness is produced, the automobile wire harness needs to be packaged and packed to a host factory, and in the process, the wire harness needs to be arranged into a package after being agglomerated in a winding mode. At present, an operator is mainly used for manually stroking the wire harness into a loop, but when the wire harness is wide, the wire harness is heavy and thick, so that the operator cannot feel confident in the process of tidying the wire harness.

[ summary of the invention ]

The invention aims to: aiming at the problem that when a wider wire harness is encountered, an operator cannot easily finish the wire harness due to the fact that the wire harness is heavy and thick, the automatic wire winding device for the wire harness packaging is provided.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows:

the utility model provides an automatic coiling device of pencil packing, includes support (1), motor (2), buffer board (3), rotor plate (4), auxiliary channel (5), starts footboard (6), support (1) is including setting up last baffle (11) at the top and setting up lower baffle (12) of going up baffle (11) below, buffer board (3) are fixed on last baffle (11) surface, install motor (2) down on the baffle, the output shaft of motor (2) passes last baffle (11) and buffer board (3), and the output shaft end of motor (2) is connected with rotor plate (4), start footboard (6) place in one side of support (1) bottom and with motor (2) electric connection, auxiliary channel (5) are connected to the edge of supreme baffle (11) from the plane at support (1) bottom place.

Preferably, the auxiliary channel (5) comprises a horizontal part and an inclined part, the horizontal part is connected with the inclined part, the horizontal part is horizontally connected with the edge of the upper partition plate (11), and an included angle between the inclined part and the horizontal part is 30-45 degrees.

Preferably, the width of the auxiliary channel (5) is gradually narrowed in the direction from bottom to top.

Preferably, the auxiliary channel (5) both sides are provided with the baffle, equidistance horizontal installation has a plurality of column spinner (51) on the baffle, column spinner (51) are connected with the baffle rotation.

Preferably, the surface of the upper partition plate (11) is provided with a plurality of first ball grooves, and each first ball groove is internally provided with a first ball (7).

Preferably, buffer board (4) surface machining has strengthening rib (41), strengthening rib (41) are the arch on buffer board (4) surface, set multilayer annular structure around the rotation center of motor (2) output shaft, set up a plurality of strip structural connection between the adjacent annular structure, be provided with a plurality of second ball groove on strengthening rib (41), every second ball groove liam is equipped with second ball (8).

Preferably, the surface of the rotating plate (5) is provided with a plurality of third ball grooves, the third ball grooves are annularly distributed by taking an output shaft of the motor (2) as a center, and each third ball groove is internally provided with a third ball (9).

Preferably, a positioning pin (51) is further installed on the surface of the rotating plate (5), and the positioning pin (51) is vertically installed on the surface of the rotating plate (5); the positioning pin (51) is used to position a terminal or device at one end of the wire harness.

Preferably, the motor control device further comprises a controller (10), the controller (10) is electrically connected with the motor (2) and the starting pedal (6), and the controller (10) adjusts the rotating speed of the motor (2).

In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:

for thicker and heavier wire harnesses, the wire harnesses are arranged by little labor at present, and the arms are sore after one day, which causes great damage to the bodies of operators in the past. According to the automatic wire winding device for the wire harness packaging, one end of the wire harness is fixed on the rotating plate, the wire harness can be stirred and arranged by means of rotating the rotating plate through the motor, manual wire stirring is not needed, manpower is saved, and working efficiency is improved.

When the wire stirring operation is carried out, for heavier wire harnesses, the wire harnesses are generally not lifted to a workbench, but most of the wire harnesses are thrown on the ground, and the end parts of the wire harnesses are lifted to the workbench to carry out wire stirring; therefore, the auxiliary channel is arranged, the bottom of the support is led to the upper partition plate, the wiring harness is pulled to be conveyed to the upper partition plate in an auxiliary mode, meanwhile, when the wires are stirred, the wiring harness is supported through the auxiliary channel, the operation flow of an operator can be simplified, the operator does not need to lift the wiring harness, and meanwhile the wiring harness is prevented from being clamped by the edge of the upper partition plate.

The auxiliary channel comprises the horizontal part and the inclined part, and the inclined angle of the inclined part is limited, so that the wiring harness can be carried on the auxiliary channel at a proper angle, the wiring harness is excessively pulled due to an overlarge angle, and the horizontal part can buffer the wiring harness at a position close to the upper partition plate, so that the friction between the wiring harness and the edge of the upper partition plate is avoided.

The auxiliary channel is specially and gradually narrowed from bottom to top because the wiring harnesses scattered on the ground are disordered, and the channel structure with the wide bottom and the narrow top has certain wiring harness arranging capacity, and the disordered wiring harnesses are inevitably limited by the narrow channel after being pulled from the bottom, so that the arranging effect is achieved.

According to the invention, the rotary columns are arranged on the auxiliary channel, and can provide support when the wiring harness moves in the auxiliary channel, and meanwhile, the wiring harness is prevented from rubbing in the auxiliary channel, so that the rotary columns facilitate the movement of the wiring harness on the auxiliary channel. The baffle is arranged, so that the wire harness is stably limited in the auxiliary channel in the wire stirring process, and the wire harness is prevented from running randomly.

According to the invention, the plurality of balls are arranged on the upper partition plate, the wire harness positioned on the upper partition plate is not directly contacted with the upper partition plate but is lapped on the balls, the whole wire harness can move when the wire harness is stirred, the arrangement avoids the friction between the wire harness and the upper partition plate, and the wire harness and the balls can not generate excessive friction due to the universal rotation function of the balls.

As the buffer plate needs to bear larger weight, the surface of the buffer plate is provided with the reinforcing ribs, so that the buffer plate is reinforced. Because what the strengthening rib need supported is rotatory rotor plate, so according to the direction of rotation of rotor plate, it is cyclic annular distribution to set up the rotation center that the strengthening rib centers on the motor output shaft, and simultaneously, the ball has been installed on the strengthening rib, support the rotor plate of top through the ball, rotor plate and buffer board direct friction have been avoided, but bear the rotor plate by the ball, the rotor plate is when rotatory, the ball also can follow the rotation, make the buffer board also not cause too much resistance to the rotation of rotor plate when supporting the rotor plate. In addition, because the reinforcing ribs are distributed annularly, the balls arranged on the reinforcing ribs are also distributed annularly, the rotating direction of the rotating plate is met, and the rotating plate can be reasonably supported.

According to the invention, the rotating plate is provided with the plurality of balls, so that the direct friction between the wire harness and the rotating plate is avoided while the wire harness is supported; meanwhile, the wire harness needs to be wound on the rotating plate, so that the balls are designed to be distributed annularly along the output shaft of the motor as the center and consistent with the winding direction of the wire harness.

The positioning pin is arranged for assisting in fixing the end part of the wiring harness, and if the end part of the wiring harness is connected with specific equipment, the wiring harness can be directly inserted into the positioning pin and can be stirred around the positioning pin.

The controller is arranged, so that the speed of the motor can be regulated according to actual conditions, and the speed of the stirring line is determined.

[ description of the drawings ]

FIG. 1 is a schematic external view of the present invention;

FIG. 2 is a schematic view of the rotating plate of the present invention;

1-bracket, 2-motor, 3-buffer plate, 4-rotating plate, 5-auxiliary channel, 6-starting pedal, 7-first ball, 8-second ball, 9-third ball, 10-controller, 11-upper clapboard, 12-lower clapboard, 41-reinforcing rib and 51-rotating column.

[ detailed description ] embodiments

The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

The utility model provides an automatic spiral device of pencil packing, includes support 1, motor 2, buffer board 3, rotor plate 4, auxiliary passage 5, starts footboard 6, support 1 is in including setting up the last baffle 11 at the top and setting up lower baffle 12 of going up baffle 11 below, buffer board 3 is fixed on last baffle 11 surface, motor 2 installs on the baffle down, baffle 11 and buffer board 3 are passed to motor 2's output shaft, and motor 2's output shaft is terminal to be connected with rotor plate 4, start footboard 6 place in one side of support 1 bottom and with motor 2 electric connection, auxiliary passage 5 is connected to the edge of supreme baffle 11 from the plane at support 1 bottom place.

The auxiliary channel 5 includes a horizontal portion and an inclined portion, the horizontal portion is connected with the inclined portion, the horizontal portion is horizontally connected with an edge of the upper partition 11, and an included angle between the inclined portion and the horizontal portion is 30-45 °.

The width of the auxiliary channel 5 is gradually narrowed from bottom to top.

5 both sides of auxiliary passage are provided with the baffle, equidistance horizontal installation has a plurality of column spinner 51 on the baffle, column spinner 51 rotates with the baffle to be connected.

The surface of the upper partition plate 11 is provided with a plurality of first ball grooves, and each first ball groove is internally provided with a first ball 7.

3 surface machining of buffer board has strengthening rib 31, the multilayer annular structure is set to around the rotation center of 2 output shafts of motor to strengthening rib 31, sets up a plurality of strip structure between the adjacent annular structure and connects, be provided with a plurality of second ball groove on the strengthening rib 41, every second ball 8 is equipped with to the safety of second ball groove.

The surface of the rotating plate 4 is provided with a plurality of third ball grooves which are annularly arranged and distributed by taking the output shaft of the motor 2 as a center, and each third ball groove is internally provided with a third ball 9.

The surface of the rotating plate 4 is also provided with a positioning pin 41, and the positioning pin 41 is vertically arranged on the surface of the rotating plate 4.

The scheme principle and the using method of the invention are as follows:

one end of the wire harness is pulled to the upper partition plate 12 from the auxiliary channel 5, the end part of the wire harness is fixed on the rotating plate 4 through the positioning pin 51, the starting pedal 6 is treaded, the motor 2 drives the rotating plate 4 to rotate, and the wire harness is stirred into a ring under the driving of the rotating plate 4; in the process of wire stirring, the wire harness is continuously pulled upwards through the auxiliary channel 5, the rotary column 51 is arranged on the auxiliary channel 5, the wire harness moves on the rotary column 51, and the rotary column 51 rotates along with the movement of the wire harness, so that excessive friction at the bottom of the wire harness is avoided; the wire harnesses positioned on the upper partition plate 12 and the rotating plate 4 respectively move on the surfaces of the first ball 7 and the third ball 9, and the balls rotate along with the movement of the wire harnesses, so that the bottom of the wire harnesses is prevented from being damaged due to friction on the upper partition plate 12 and the rotating plate 4; when the wire is stirred, the weight of the wire harness is largely shared on the rotating plate 4, so that the reinforcing ribs 31 are arranged on the buffer plate 3, the strength of the buffer plate 3 is increased, the rotating plate 4 is supported, and meanwhile, the second balls 8 on the reinforcing ribs 31 provide support when the rotating plate 4 rotates; the operator can adjust the rotational speed of the motor 2 by means of the controller 9.

The above description is intended to describe in detail the preferred embodiments of the present invention, but the embodiments are not intended to limit the scope of the claims of the present invention, and all equivalent changes and modifications made within the technical spirit of the present invention should fall within the scope of the claims of the present invention.

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