Preparation method of hydrotalcite rust inhibitor based on single-point pH value control
阅读说明：本技术 一种基于单点控制pH值的水滑石阻锈剂制备方法 (Preparation method of hydrotalcite rust inhibitor based on single-point pH value control ) 是由 李静 庄恩德 罗莫淞 陈正 余波 易钰奇 �田�浩 卢金马 黄俊铭 农喻媚 于 2021-08-13 设计创作，主要内容包括：一种基于单点控制pH值的水滑石阻锈剂制备方法,包括如下步骤：(1)12.49份质量六水合硝酸镁溶于122份质量的水中,获得溶液A；1～2份质量偏铝酸钠与2.72～5.04份质量氢氧化钠溶于122份质量的水中,获得溶液B；(2)保持一定温度,通入氮气并不断搅拌的同时将溶液A滴入溶液B,控制滴加完毕后的混合溶液C的pH＝11～13.5；(3)持续搅拌一定时间,将得到的沉淀产物离心洗涤；(4)将离心洗涤后的沉淀产物在60℃下真空干燥36～48小时；(5)将干燥后的产物研磨过筛得到水滑石阻锈剂。(A hydrotalcite rust inhibitor preparation method based on single-point pH value control comprises the following steps: (1)12.49 parts by mass of magnesium nitrate hexahydrate is dissolved in 122 parts by mass of water to obtain a solution A; dissolving 1-2 parts by mass of sodium metaaluminate and 2.72-5.04 parts by mass of sodium hydroxide in 122 parts by mass of water to obtain a solution B; (2) keeping a certain temperature, introducing nitrogen, continuously stirring, and simultaneously dripping the solution A into the solution B, and controlling the pH value of the mixed solution C after dripping to be 11-13.5; (3) continuously stirring for a certain time, and centrifugally washing an obtained precipitate; (4) carrying out vacuum drying on the centrifugally washed precipitate at the temperature of 60 ℃ for 36-48 hours; (5) and grinding and sieving the dried product to obtain the hydrotalcite rust inhibitor.)
1. The hydrotalcite rust inhibitor based on single-point pH value control is characterized by comprising the following raw materials in parts by weight: 12.49 parts of magnesium nitrate hexahydrate, 2.72-5.04 parts of sodium hydroxide and 1-2 parts of sodium metaaluminate.
2. The preparation method of the hydrotalcite rust inhibitor based on single-point pH control according to claim 1 is characterized by comprising the following chemical reaction equation:
2Mg(NO3)2·6H2O+NaAlO2+(2+x)NaOH+(n+2)H2O＝Mg2Al(OH)6(OH)x(NO3)1-x·nH2O+(3+x)NaNO3+6H2O (1)
3Mg(NO3)2·6H2O+NaAlO2+(4+x)NaOH+(n+2)H2O＝Mg3Al(OH)8(OH)x(NO3)1-x·nH2O+(5+x)NaNO3+6H2O (2)
4Mg(NO3)2·6H2O+NaAlO2+(6+x)NaOH+(n+2)H2O＝Mg4Al(OH)10(OH)x(NO3)1-x·nH2O+(7+x)NaNO3+6H2O (3)。
3. the preparation method of the hydrotalcite rust inhibitor based on single-point pH control is characterized by comprising the following steps:
(1) weighing 12.49 parts by mass of magnesium nitrate hexahydrate, and dissolving the magnesium nitrate hexahydrate in 122 parts by mass of water to obtain a solution A; weighing 1-2 parts by mass of sodium metaaluminate and 2.72-5.04 parts by mass of sodium hydroxide, and dissolving in 122 parts by mass of water to obtain a solution B;
(2) keeping the temperature at 20-80 ℃, introducing nitrogen, continuously stirring, and simultaneously dripping the solution A into the solution B to obtain a mixed solution C, wherein the pH value of the mixed solution C is controlled to be 11-13.5;
(3) continuously stirring the mixed solution C for 1-24 hours, and centrifugally washing the obtained precipitate for 1-3 times by using 200mL of water;
(4) carrying out vacuum drying on the centrifugally washed precipitate at the temperature of 60 ℃ for 36-48 hours;
(5) and grinding and sieving the dried product with a 200-mesh sieve to obtain the hydrotalcite rust inhibitor.
4. The preparation method of the hydrotalcite rust inhibitor based on single-point pH control according to claim 3, wherein the step (2) of controlling the pH of the mixed solution C comprises the following steps: according to Mg in the equation(2～4)Al(OH)(6～10)NO3Calculating to obtain OH required by the reaction-Mass m of14.88 to 5.85 parts by weight of sodium metaaluminate, which is dissolved in water to provide OH-Mass m of21.95-3.9 parts of OH required for controlling the pH value of the mixed solution C to be 11-13.5 by a single point according to the volume of the mixed solution C-Mass m30.01 to 3.09 parts by weight of the aqueous solution B obtained in the step (1), wherein m is the mass of sodium hydroxide m1－m2+m32.72 to 5.04 portions.
5. The method of claim 4, wherein the sodium metaaluminate is dissolved in water to provide OH-The chemical formula is as follows:
NaAlO2+H2O＝Na[Al(OH)4] (4)。
Technical Field
The invention relates to the field of concrete corrosion prevention and rust resistance, in particular to a preparation method of a hydrotalcite rust inhibitor based on single-point pH value control.
Background
The reinforced concrete is the most widely applied building material at present, and with the improvement of economic level, more and more reinforced concrete structures are in service in a chloride salt environment, chloride salt corrosion is known to be one of the main reasons of reinforcing steel bar corrosion, and huge economic loss is caused by reinforcing steel bar corrosion every year. The rust inhibitor is one of effective ways for preventing the reinforcing steel bars from being corroded by chloride, and is widely applied to reinforced concrete structures due to the characteristics of convenience in use, low cost and good effect. Among them, the layered double hydroxides (also called hydrotalcite) have great potential in the field of corrosion prevention and rust inhibition of concrete due to their ion exchange characteristics.
In the existing research, chinese patent 201711254566.7 discloses a hydrotalcite intercalation 5-methylthio-1, 3, 4-thiadiazole-2-thioyl rust inhibitor and its application, the preparation method is that a mixed solution of zinc nitrate and aluminum nitrate is slowly dropped into a sodium nitrate solution, and the pH of the mixed solution system is maintained at 10 ± 0.5 at a moment with sodium hydroxide, i.e. the pH is controlled at multiple points, then the obtained suspension is heated in a water bath for crystallization to obtain zinc-aluminum hydrotalcite, and then 5-methylthio-1, 3, 4-thiadiazole-2-thioyl rust inhibitor is obtained by ion exchange reaction. Chinese patent 202010779819.8 discloses an organic-inorganic composite intercalated hydrotalcite-based rust inhibitor and a preparation method thereof, the method comprises the steps of roasting hydrotalcite to obtain roasted hydrotalcite, then carrying out ion exchange reaction on the roasted hydrotalcite and nitrite to obtain hydrotalcite grafted with nitrite, and carrying out ion exchange reaction on the hydrotalcite grafted with nitrite and vitamin C to obtain the composite intercalated hydrotalcite rust inhibitor. Chinese patent 202010402322.4 discloses a concrete reinforcement rust inhibitor and a preparation method thereof, wherein calcium nitrate tetrahydrate or magnesium nitrate hexahydrate and aluminum nitrate nonahydrate are dissolved in boiling water together to obtain a solution I; dissolving sodium lignosulfonate, sodium nitrate and sodium hydroxide in boiling water together to obtain a solution II; uniformly mixing the solution I and the solution II to obtain a reaction solution; and moving the reaction liquid into a reaction kettle, carrying out hydrothermal reaction at 120-180 ℃ for 24-48 h, carrying out suction filtration and washing to obtain a filter cake, carrying out vacuum drying on the filter cake at 40-60 ℃, and grinding to obtain the steel bar rust inhibitor. Chinese patent 201711223230.4 discloses a method for preparing zinc-aluminum hydrotalcite, which comprises mixing zinc nitrate and aluminum nitrate at room temperature to obtain a mixed solution, slowly adding the mixed solution dropwise into sodium carbonate solution, maintaining the pH of the mixed solution system at 10 ± 0.5 with sodium hydroxide, i.e. controlling the pH at multiple points, and then heating the suspension in a water bath for crystallization to obtain zinc-aluminum hydrotalcite.
The hydrotalcite rust inhibitor with excellent rust inhibition effect can be prepared by the method, but the method also has the following defects: (1) aluminum nitrate is used for providing an aluminum source, so that the using amount of sodium hydroxide is increased, and the effective utilization rate of resources is low; (2) the pH of the mixed solution needs to be maintained at any time in the dripping process, namely the pH is controlled at multiple points, the preparation conditions are harsh, and the steps are complex; (3) the waste material produced is more.
Disclosure of Invention
Aiming at the defects of the method, the invention provides a method for preparing a hydrotalcite rust inhibitor based on single-point pH control, which uses sodium metaaluminate to provide an aluminum source, and the sodium metaaluminate is dissolved in water to provide partial OH-And the use amount of sodium hydroxide is reduced, and the pH value of the mixed solution C of magnesium nitrate, sodium metaaluminate and sodium hydroxide is controlled to be 11-13.5 by a single point, so that the stability of hydrotalcite crystals is facilitated in the pH range. The invention can reduce the synthesis process, reduce the synthesis cost, improve the resource utilization rate and reduce the generated nitrate waste, and the preparation process is simple and nontoxic.
In order to achieve the purpose, the invention adopts the technical scheme that: a hydrotalcite rust inhibitor based on single-point pH value control comprises the following raw materials in parts by weight: 12.49 parts of magnesium nitrate hexahydrate, 2.72-5.04 parts of sodium hydroxide and 1-2 parts of sodium metaaluminate.
The preparation method of the hydrotalcite rust inhibitor based on single-point pH value control is carried out according to the following chemical reaction equation:
2Mg(NO3)2·6H2O+NaAlO2+(2+x)NaOH+(n+2)H2O＝Mg2Al(OH)6(OH)x(NO3)1-x·nH2O+(3+x)NaNO3+6H2O(1)
3Mg(NO3)2·6H2O+NaAlO2+(4+x)NaOH+(n+2)H2O＝Mg3Al(OH)8(OH)x(NO3)1-x·nH2O+(5+x)NaNO3+6H2O(2)
4Mg(NO3)2·6H2O+NaAlO2+(6+x)NaOH+(n+2)H2O＝Mg4Al(OH)10(OH)x(NO3)1-x·nH2O+(7+x)NaNO3+6H2O(3)
the preparation method of the hydrotalcite rust inhibitor based on single-point pH control comprises the following steps:
(1) weighing 12.49 parts by mass of magnesium nitrate hexahydrate, and dissolving the magnesium nitrate hexahydrate in 122 parts by mass of water to obtain a solution A; weighing 1-2 parts by mass of sodium metaaluminate and 2.72-5.04 parts by mass of sodium hydroxide, and dissolving in 122 parts by mass of water to obtain a solution B;
(2) keeping the temperature at 20-80 ℃, introducing nitrogen, continuously stirring, and simultaneously dripping the solution A into the solution B to obtain a mixed solution C, wherein the pH value of the mixed solution C is controlled to be 11-13.5;
(3) continuously stirring the mixed solution C for 1-24 hours, and centrifugally washing the obtained precipitate for 1-3 times by using 200mL of water;
(4) carrying out vacuum drying on the centrifugally washed precipitate at the temperature of 60 ℃ for 36-48 hours;
(5) and grinding and sieving the dried product with a 200-mesh sieve to obtain the hydrotalcite rust inhibitor.
Based on single point control of pHThe preparation method of the hydrotalcite rust inhibitor comprises the following steps of (2) controlling the pH value of the mixed solution C: according to Mg in the equation(2～4)Al(OH)(6～10)NO3Calculating to obtain OH required by the reaction-Mass m of14.88 to 5.85 parts by weight of sodium metaaluminate, which is dissolved in water to provide OH-Mass m of21.95-3.9 parts of OH required for controlling the pH value of the mixed solution C to be 11-13.5 by a single point according to the volume of the mixed solution C-Mass m30.01 to 3.09 parts by weight of the aqueous solution B obtained in the step (1), wherein m is the mass of sodium hydroxide m1－m2+m32.72 to 5.04 portions.
In the preparation method of the hydrotalcite rust inhibitor based on single-point pH value control, the sodium metaaluminate is dissolved in water to provide OH-The chemical formula is as follows:
NaAlO2+H2O＝Na[Al(OH)4] (4)。
the invention has the beneficial effects that:
1. sodium metaaluminate is used as raw material to provide partial OH required by reaction-The method improves the resource utilization rate, reduces the generated waste materials and reduces the preparation cost.
2. The pH of the mixed solution of magnesium nitrate, sodium metaaluminate and sodium hydroxide is controlled only by a single point, and compared with the traditional preparation method in which the pH of the mixed solution is constantly maintained in the dropping process, namely the pH is controlled by multiple points, the preparation is more efficient, simpler and more convenient.
Drawings
FIG. 1 is an XRD pattern of hydrotalcite rust inhibitor prepared in examples 1, 2 and 3;
FIG. 2 shows the self-etching potentials as a function of c (Cl) for each of the groups of examples 1, 2 and 3-) (ii) an incremental change map;
FIG. 3 shows the steel bars of each group of examples 1, 2 and 3 after soaking for 8 days (c (Cl)-) 0.08 mol/L);
FIG. 4 shows the values of polarization resistance Rp with c (Cl) for each set of steel bars in examples 1, 2 and 3-) (ii) an incremental change map;
Detailed Description
The technical solution of the present invention is further described in detail with reference to the following examples, which should be construed as limiting the scope of the present invention.
Example 1
According to an embodiment of the preparation method of the hydrotalcite rust inhibitor based on single-point pH control, the reaction chemical equation is as follows:
2Mg(NO3)2·6H2O+NaAlO2+(2+x)NaOH+(n+2)H2O＝Mg2Al(OH)6(OH)x(NO3)1-x·nH2O+(3+x)NaNO3+6H2O (1)
the method comprises the following steps:
(1) weighing 12.49 parts by mass of magnesium nitrate hexahydrate, and dissolving the magnesium nitrate hexahydrate in 122 parts by mass of water to obtain a solution A; 2 parts by mass of sodium metaaluminate and 7.31 parts by mass of sodium hydroxide are weighed and dissolved in 122 parts by mass of water to obtain a solution B.
(2) Pouring the solution A into a constant-pressure burette, pouring the solution B into a three-neck flask, placing the three-neck flask into a temperature-controlled magnetic stirrer, setting the temperature to be 60 ℃, introducing nitrogen, continuously stirring, dripping the solution A into the solution B, and obtaining a mixed solution C after dripping is finished, wherein the pH value of the mixed solution C is 13.5.
(3) After the addition was completed, stirring was continued for 12 hours, and the resulting precipitated product was washed 3 times by centrifugation with 200mL of water each time.
(4) The precipitated product after centrifugal washing was put into a vacuum drying oven and vacuum-dried at 60 ℃ for 48 hours.
(5) And grinding the dried product and sieving the ground product with a 200-mesh sieve to obtain the hydrotalcite rust inhibitor named LDHs-1. The theoretical mass produced was 3.88g, the actual mass produced was 3.55g, and the mass conversion was 91.5%.
Electrochemical testing:
the saturated calcium hydroxide solution with the pH value of 12.5 is taken as a simulated concrete pore solution, the rust inhibitor LDHs-1 prepared in the example 1 is doped into the simulated concrete pore solution according to 0.5 percent of the mass of the simulated concrete pore solution, the label is LDHs-1(0.5 percent), and the control group B is the simulated concrete pore solution without any rust inhibitor. Cutting HPB300 steel bar with diameter of 10mm into short steel bar with length of 10mmConnecting one end face with a lead, using the other end face as a working face, sealing the rest faces except the working face with epoxy resin, polishing the working face into a mirror face by 180-1500 # aluminum oxide gold phase abrasive paper step by step, passivating the working electrode in a simulated concrete pore solution for 10 days, and then adding sodium chloride into the sample to be tested every day to enable Cl in the sample to be tested-The concentration of the chloride ions is increased by 0.01mol/L every day, slow erosion of the chloride ions to reinforcing steel bars in the actual environment is simulated, a CS235OH electrochemical workstation is adopted, a three-electrode system (the reinforcing steel bars are used as working electrodes, platinum electrodes are used as auxiliary electrodes, and saturated calomel electrodes are used as reference electrodes) is adopted as a test system, and the self-corrosion potential in each group is tested along with Cl-A graph of the change in the increase in the added concentration and an electrochemical impedance spectrum.
Example 2
According to another embodiment of the preparation method of the hydrotalcite rust inhibitor based on single-point pH control, the reaction chemical equation is as follows:
3Mg(NO3)2·6H2O+NaAlO2+(4+x)NaOH+(n+2)H2O＝Mg3Al(OH)8(OH)x(NO3)1-x·nH2O+(5+x)NaNO3+6H2O (2)
the method comprises the following steps:
(1) weighing 9.62 parts by mass of magnesium nitrate hexahydrate, and dissolving the magnesium nitrate hexahydrate in 122 parts by mass of water to obtain a solution A; 1 part by mass of sodium metaaluminate and 2.72 parts by mass of sodium hydroxide are weighed and dissolved in 122 parts by mass of water to obtain a solution B.
The remaining steps were similar to example 1 except that in step (2), the temperature was set to 20 ℃ and the pH of the mixed solution C was controlled to 12; stirring for 24 hours in the step (3). The hydrotalcite rust inhibitor named LDHs-2 is prepared. The theoretical mass produced was 5.04g, the actual mass produced was 4.58g, and the mass conversion was 90.9%.
Electrochemical testing:
saturated calcium hydroxide solution with pH value of 12.5 is used as simulated concrete pore solution, the rust inhibitor LDHs-2 prepared in example 2 is added into the simulated concrete pore solution according to 1.5% of the mass of the simulated concrete pore solution, and is marked as LDHs-2 (1.5%), and the control group B is the simulated concrete pore solution without any rust inhibitor. The remaining specific test procedures were the same as in example 1.
Example 3
In another embodiment of the method for preparing the hydrotalcite rust inhibitor based on single-point pH control, the reaction chemical equation is as follows:
4Mg(NO3)2·6H2O+NaAlO2+(6+x)NaOH+(n+2)H2O＝Mg4Al(OH)10(OH)x(NO3)1-x·nH2O+(7+x)NaNO3+6H2O (3)
the method comprises the following steps:
(1) weighing 12.49 parts by mass of magnesium nitrate hexahydrate, and dissolving the magnesium nitrate hexahydrate in 122 parts by mass of water to obtain a solution A; 1 part by mass of sodium metaaluminate and 2.94 parts by mass of sodium hydroxide are weighed and dissolved in 122 parts by mass of water to obtain a solution B.
The remaining steps were similar to example 1 except that in step (2), the temperature was set to 80 ℃ and the pH of the mixed solution C was controlled to 11; stirring for 6 hours in the step (3). Preparing the hydrotalcite rust inhibitor LDHs-3. The theoretical mass produced was 5.93g, the actual mass produced was 6.2g, and the mass conversion was 95.8%.
The saturated calcium hydroxide solution with the pH value of 12.5 is taken as a simulated concrete pore solution, the rust inhibitor LDHs-3 prepared in the example 3 is respectively mixed into the simulated concrete pore solution according to 3 percent of the mass of the simulated concrete pore solution, the mixture is marked as LDHs-3(3 percent), and the control group B is the simulated concrete pore solution without any rust inhibitor. The remaining specific test procedures were the same as in example 1.
The results of the examples are as follows:
FIG. 1 is an XRD pattern of MgAl-LDHs prepared in examples 1, 2 and 3. Wherein, a, b and c in figure 1 correspond to XRD patterns of LDHs-1, LDHs-2 and LDHs-3 respectively. As can be seen from figure 1, LDHs-2 and LDHs-3 all have the characteristic peak of hydrotalcite, which indicates that the magnalium hydrotalcite rust inhibitor is successfully synthesized by the invention. The interlayer distances of 0.776nm, 0.779nm and 0.790nm are respectively calculated from the 003 peak of the plane index by using Jade software, and the interlayer distances are increased along with the increase of the magnesium-aluminum ratio.
FIG. 2 shows the self-corrosion potential of LDHs-1 (0.5%), LDHs-2 (1.5%), LDHs-3 (3%), and control group B as a function of Cl-Concentration trend plot, control group B at c (Cl)-) When the self-corrosion potential is-334 mV < -250mV at 0.08mol/L, the steel bars in the control group may begin to corrode according to the Standard of the Ministry of Chinese metallurgy, and the self-corrosion potentials of LDHs-1 (0.5%), LDHs-2 (1.5%) and LDHs-3 (3%) are-62 mV, -57mV, -44mV respectively, and the steel bars are not corroded. Control group B at c (Cl)-) When the self-corrosion potential is 0.15mol/L, the self-corrosion potential is-507 mV < -400mV, according to the Standard of the Ministry of Chinese metallurgy, the steel bars of the control group are corroded, and the self-corrosion potentials of LDHs-1 (0.5%), LDHs-2 (1.5%) and LDHs-3 (3%) are-41 mV, -56mV, -53mV respectively at the time, and the steel bars are not corroded.
FIG. 3 shows the lengths of the groups of steel bars in the soaking period of 8 days (c (Cl)-) 0.08mol/L), and qualitatively judging the size of the polarization resistance Rp of the reinforcing steel bar according to the slope of a corresponding curve, wherein the size of each group of Rp values is as follows as shown in figure 3: LDHs-2 (1.5%) > LDHs-3 (3%) > LDHs-1 (0.5%) > control group B, and the corresponding Rp value obtained by fitting is: 7.4E +05 > 5.5E +05 > 3.4E +05 > 8.3E + 04. The Rp values of the experimental groups added with LDHs are all higher by one order of magnitude than those of the control group B.
Fig. 4 is a graph of the change of the polarization resistance Rp of each set of steel bar electrodes along with the increase of the chloride ion concentration, and it can be known from the graph that the Rp value of the experimental group added with the LDHs is always larger than that of the control group B along with the increase of the chloride ion concentration, the rust inhibition efficiency is calculated by the Rp value at the 15 th day, and the calculation formula of the rust inhibition efficiency is as follows:
calculated to obtain the rust resistance efficiencies of LDHs-1 (0.5%), LDHs-2 (1.5%) and LDHs-3 (3%) of 99%, 99.6% and 99.5%, respectively.
TABLE 1 Experimental conditions and Corrosion resistance of the invention
Rust inhibitor
pH
Temperature (. degree.C.)
Mixing time (hours)
Amount of incorporation (%)
Rust-proof efficiency (%)
LDHs-1
13.5
60
12
0.5
99
LDHs-2
12
20
24
1.5
99.6
LDHs-3
11
80
6
3
99.5
The invention also has the following advantages:
1. sodium metaaluminate, magnesium nitrate hexahydrate and sodium hydroxide are used as raw materials, so that the resource utilization rate is improved, and the generated waste is reduced. The reaction equation for the preparation is as follows:
the reaction equation for the preparation is as follows:
2Mg(NO3)2·6H2O+NaAlO2+(2+x)NaOH+(n+2)H2O＝Mg2Al(OH)6(OH)x(NO3)1-x·nH2O+(3+x)NaNO3+6H2O (1)
3Mg(NO3)2·6H2O+NaAlO2+(4+x)NaOH+(n+2)H2O＝Mg3Al(OH)8(OH)x(NO3)1-x·nH2O+(5+x)NaNO3+6H2O (2)
4Mg(NO3)2·6H2O+NaAlO2+(6+x)NaOH+(n+2)H2O＝Mg4Al(OH)10(OH)x(NO3)1-x·nH2O+(7+x)NaNO3+6H2O (3)
the conventional preparation reaction equation is as follows:
2Mg(NO3)2·6H2O+Al(NO3)3·9H2O+(6+x)NaOH+NaNO3+nH2O＝Mg2Al(OH)6(OH)x(NO3)1-x·nH2O+(7+x)NaNO3+15H2O (6)
3Mg(NO3)2·6H2O+Al(NO3)3·9H2O+(8+x)NaOH+NaNO3+nH2O＝Mg3Al(OH)8(OH)x(NO3)1-x·nH2O+(9+x)NaNO3+15H2O (7)
4Mg(NO3)2·6H2O+Al(NO3)3·9H2O+(10+x)NaOH+NaNO3+nH2O＝Mg4Al(OH)10(OH)x(NO3)1-x·nH2O+(11+x)NaNO3+15H2O (8)
the comparison of the present invention with the conventional preparation method is shown in table 2:
TABLE 2 comparison of the present invention with conventional preparation methods
As can be seen from Table 2, the present invention saves 4mol of NaOH and reduces 4mol of NaNO compared to the conventional preparation method3And (4) waste materials. For example, 1mol of Mg is prepared2Al(OH)6(OH)x(NO3)1-x·nH2O, the invention only needs (2+ x) NaOH to generate (3+ x) mol NaNO3Waste material, conventional preparation method requires (6+ x) NaOH, produces (7+ x) mol NaNO3And (4) waste materials. Similarly, 1mol of Mg was prepared3Al(OH)8(OH)x(NO3)1-x·nH2O and Mg4Al(OH)10(OH)x(NO3)1-x·nH2Compared with the traditional preparation method, the invention saves 4mol of NaOH and reduces 4mol of NaNO3。
2. The preparation cost is reduced, and according to the data provided by Nanning blue sky experimental equipment Co., Ltd, the cost of each reagent is shown in Table 3:
TABLE 3 cost of reagents
Reagent
Specification of
Producing area
Unit price of
NaOH
AR500g
Guangdong/Guanghua
7.5 yuan/bottle
NaNO3
AR500g
Guangdong/Guanghua
10.6 yuan/bottle
Mg(NO3)2·6H2O
AR500g
Guangdong/Guanghua
19.6 Yuan/bottle
Al(NO3)3·9H2O
AR500g
Guangdong/Guanghua
17.9 Yuan/bottle
NaAlO2
AR500g
Tianjin/Da Mao
20 yuan/bottle
Calculated from the reaction equation of the present invention:
preparation of 194g Mg2Al(OH)6(OH)x(NO3)1-x·nH2O, 20.07+3.28+1.2 is needed, and 24.55 yuan is needed.
Calculated from the reaction equation of the conventional preparation method:
preparation of 194g Mg2Al(OH)6(OH)x(NO3)1-x·nH2O, 20.07+13.4+3.6+1.8 ═ 38.87 yuan.
Cost saving (38.87-24.55)/38.87%
Similarly, Mg3Al(OH)8(OH)x(NO3)1-x·nH2O、Mg4Al(OH)10(OH)x(NO3)1-x·nH2The calculation procedure for O was the same as above, and the calculation results of the preparation are shown in Table 4.
TABLE 4 comparison of the cost of the present invention with conventional preparation methods
Rust inhibitor
Cost of the invention (yuan)
Conventional preparation method (Yuan)
Saving cost (%)
LDHs-1
24.55
38.87
36.8
LDHs-2
35.78
50.01
28.6
LDHs-3
47.02
61.34
23.3
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