阅读说明：本技术 一种绑线整形一体机 (Wire binding and shaping integrated machine ) 是由 刘强 于 2021-08-23 设计创作，主要内容包括：本发明涉及电机定子生产领域,尤其涉及一种绑线整形一体机,包括机座,所述机座内设有定子转换转盘机构、绑线机构、整形机构及下料机构,所述定子转换转盘机构包括四个工位,分别为第一工位、第二工位、第三工位及第四工位,所述第一工位用于手动放置定子,所述第二工位对应所述绑线机构,所述第三工位对应所述整形机构,所述第四工位对应下料机构,本绑线整形一体机通过主控器控制,实现定子转换转盘机构、绑线机构、整形机构及下料机构的联动,以实现定子绑线及二次整形一体加工,不但大大降低了生产成本,而且也使得生产效率有效提高。(The invention relates to the field of motor stator production, in particular to a wire binding and shaping integrated machine which comprises a machine base, wherein a stator conversion turntable mechanism, a wire binding mechanism, a shaping mechanism and a discharging mechanism are arranged in the machine base, the stator conversion turntable mechanism comprises four stations which are respectively a first station, a second station, a third station and a fourth station, the first station is used for manually placing a stator, the second station corresponds to the wire binding mechanism, the third station corresponds to the shaping mechanism, and the fourth station corresponds to the discharging mechanism.)

1. The wire binding and shaping integrated machine is characterized by comprising a machine base (0), wherein a stator conversion turntable mechanism (1), a wire binding mechanism (2), a shaping mechanism (3) and a blanking mechanism (4) are arranged in the machine base (0), the stator conversion turntable mechanism (1) comprises four stations which are respectively a first station (111), a second station (112), a third station (113) and a fourth station (114), the first station (111) is used for manually placing a stator, the second station (112) corresponds to the wire binding mechanism (2), the third station (113) corresponds to the shaping mechanism (3), the fourth station (114) corresponds to the blanking mechanism (4), the stator conversion turntable is used for rotationally conveying the stator on each station, the wire binding mechanism (2) comprises a wire binding machine, and the wire binding machine is used for binding the stator subjected to wire embedding and primary shaping, shaping mechanism (3) are used for carrying out the secondary plastic to the stator after tying up the line, unloading mechanism (4) are used for snatching the stator in order to realize unloading automatically, stator conversion carousel mechanism (1) tying up line mechanism (2) shaping mechanism (3) reach the driver part of unloading mechanism (4) all connects in the master controller.

2. A wire binding and shaping integrated machine according to claim 1, wherein the machine base (0) comprises an upper plate (01) and a lower plate (02), the stator conversion rotary table mechanism (1) is installed in a mounting seat (03) arranged on the lower plate (02), the stator conversion rotary table mechanism (1) comprises a stator rotary table (11), the stator rotary table (11) is driven by a rotary table driving motor (12), the first station (111), the second station (112), the third station (113) and the fourth station (114) are all arranged on the stator rotary table (11), stator fixing seats (13) are arranged in the first station (111), the second station (112), the third station (113) and the fourth station (114), the stator fixing seats (13) are used for placing stators, and the first station (111) and the second station (111) are all arranged in the stator fixing seats (13), The stator turntable (11) corresponding to the second station (112), the third station (113) and the fourth station (114) is provided with an indexing mechanism (14), the mounting seat (03) corresponding to the second station (112) is provided with an indexing driving motor (15), and the indexing driving motor (15) is used for driving the stator turntable (11) to rotate to the indexing mechanism (14) on the second station (112) so as to realize the fine adjustment of the angle of the stator during the binding of the stator.

3. A wire binding and shaping integrated machine according to claim 2, wherein the indexing mechanism (14) comprises a first gear (141) and a second gear (142), the first gear (141) is rotatably mounted in the stator rotating disc (11) through a first rotating shaft (1411), the second gear (142) is rotatably mounted in the stator rotating disc (11) through a second rotating shaft (1421), an indexing gear (131) is arranged at the bottom of the stator fixing seat (13), the indexing gear (131) can drive the stator fixing seat (13) to rotate, the second gear (142) is meshed with the first gear (141), the first gear (141) is meshed with the indexing toothed disc, a circular-arc key (1422) is connected to the bottom of the second gear (142), and the indexing driving motor (15) comprises an arc-shaped groove (151), the arc-shaped groove (151) is matched with the arc key (1422).

4. A wire binding and shaping integrated machine according to claim 3, wherein the shaping mechanism (3) comprises a shaping frame (31), an upper shaping mold (32) and a lower shaping mold (33), the upper shaping mold (32) and the lower shaping mold (33) have the same structure and are oppositely arranged, the third station (113) is arranged between the upper shaping mold (32) and the lower shaping mold (33), the upper shaping mold (32) and the lower shaping mold (33) are slidably arranged on upper and lower shaping slide rails arranged on the shaping frame (31) in an opposite or separated manner and are driven by corresponding upper shaping driving motors and lower shaping driving motors, the upper shaping mold (32) and the lower shaping mold (33) both comprise a first shaping mounting plate (34), and an outer shaping disc (35) is arranged on the bottom surface of the first shaping mounting plate (34), the top surface of first plastic mounting panel (34) is equipped with plastic mounting bracket (36), outer shaping dish (35) are including first plastic fixed plate (351) and plastic fixed disk (352), plastic fixed disk (352) are for connecting the bottom surface of first plastic fixed plate (351), the center of the bottom surface of first plastic fixed plate (351) is equipped with plastic mount pad (3511) (03), outer plastic carousel (3512) has been cup jointed in that the outer wall of plastic mount pad (3511) (03) is rotatable, plastic mount pad (3511) (03) correspond the center of plastic fixed disk (352) is opened there is first through-hole (3521), annular division has a plurality of curvilinear figure trompils (35121) in outer plastic carousel (3512), slidable is connected with outer shaping block (35122) in curvilinear figure trompil (35121), outer shaping block (35122) are "7" font, the shaping fixing disc (352) corresponding to the outer shaping block (35122) is provided with a first open slot (3522) which is consistent with the shape of the outer shaping block (35122), the first open slot (3522) is communicated with the first through hole (3521), the outer shaping block (35122) is slidably clamped in the first open slot (3522), the outer shaping rotary disc (3512) is driven by an outer shaping driving motor, so that the outer shaping block (35122) can stretch and retract between the first through hole (3521) along the curve-shaped opening (35121), an inner diameter shaping head (3513) is connected in the shaping mounting seat (3511) (03), the outer wall of the inner diameter shaping head (3513) is sleeved with an end face shaping ring (35131), the shaping block (36) comprises a second shaping mounting frame fixing plate (361), and an end face shaping driving cylinder (362) and an inner diameter shaping driving cylinder (363) are arranged on the second shaping fixing plate (361), the end face shaping driving cylinder (362) is connected with an end face shaping pressing plate (3621) in a driving mode and drives an end face shaping driving rod (3622) connected with the end face shaping pressing plate to move, the end face shaping driving rod (3622) can lift and penetrate through the shaping mounting seat (3511) (03) and is connected with the end face shaping ring (35131), the inner diameter shaping driving cylinder (363) drives the inner diameter shaping pressing plate (3631) and drives the inner diameter shaping forked plate (3633) connected through the inner diameter shaping guide rod (3632) to lift, the inner diameter shaping pressing plate (3631) is arranged in the shaping mounting frame (36), the inner diameter shaping forked plate (3633) is provided with the inner diameter shaping driving rod (3634), and the inner diameter shaping driving rod (3634) can lift and penetrate through the shaping mounting seat (3511) (03) and is connected with the inner diameter shaping head (3513).

5. A wire binding and shaping integrated machine according to claim 4, wherein the blanking mechanism (4) is arranged on the upper plate (01) corresponding to the fourth station (114), the blanking mechanism (4) comprises a movable sliding plate (41), a sliding plate driving cylinder (42), a claw supporting cylinder (43) and a claw supporting lifting cylinder (44) for driving the claw supporting cylinder (43) to lift, the movable sliding plate (41) is slidably arranged on a movable sliding rail (45) arranged on the top surface of the upper plate (01), the sliding plate driving cylinder (42) is arranged on the top surface of the upper plate (01) and drives the movable sliding plate (41) to move, the claw supporting lifting cylinder (44) is arranged on the movable sliding plate (41), the movable sliding plate (41) is further provided with four claw supporting lifting guide columns (411), the claw lifting guide columns (411) are sequentially arranged on the claw lifting guide columns (411) from top to bottom, and are both positioned on the first jacking plate (01) Board below, prop claw lift cylinder (44) drive prop claw lift plate (412) and go up and down, prop claw cylinder (43) and locate prop claw mounting panel (413), prop claw cylinder (43) including propping claw head (431), can prop under the drive of claw cylinder (43) and prop and open and snatch the stator in order to realize the unloading.

Technical Field

The invention relates to the field of motor stator production, in particular to a wire binding and shaping integrated machine.

Background

The motor stator is a static part of a motor and mainly used for generating a rotating magnetic field, most of the production processes of the motor stator can be realized through processes of groove insulation pressing-in, wire winding, wire embedding, pressing-in of groove wedge paper, primary shaping, wire binding and secondary shaping, the mode adopted by the existing motor stator production machine on the market is realized through a mode that all processes are separated, if the wire binding and secondary shaping are carried out on the stator which is subjected to the wire winding, the wire embedding, the pressing-in of the groove wedge paper and the primary shaping, the stator is firstly bound with a wire and then sent to a secondary shaping machine, so that the production cost is greatly increased, and the production efficiency is reduced.

Disclosure of Invention

Aiming at the current situation of the prior art, the invention provides the wire binding and shaping integrated machine for solving the problems that the production cost is greatly increased, the production efficiency is reduced and the problems are solved because the conventional stator is separately processed during wire binding and secondary shaping.

The technical scheme adopted by the invention for solving the technical problems is as follows:

the utility model provides a wiring plastic all-in-one, includes the frame, be equipped with stator conversion carousel mechanism, wiring mechanism, plastic mechanism and unloading mechanism in the frame, stator conversion carousel mechanism includes four stations, is first station, second station, third station and fourth station respectively, first station is used for manual stator of placing, the second station corresponds wiring mechanism, the third station corresponds plastic mechanism, the fourth station corresponds unloading mechanism, stator conversion carousel is used for carrying out rotary transport to the stator on each station, wiring mechanism includes wiring machine, wiring machine is used for carrying out wiring to the stator after rule and once plastic, plastic mechanism is used for carrying out the secondary plastic to the stator after the wiring, unloading mechanism is used for snatching the stator automatically in order to realize unloading, stator conversion carousel mechanism, The wire binding mechanism, the shaping mechanism and the driving part of the blanking mechanism are all connected to the main controller.

Through adopting above-mentioned technical scheme, the stator is placed on stator conversion carousel mechanism's first station by the manual work, then through master controller control stator conversion carousel mechanism, wiring mechanism, plastic mechanism and unloading mechanism realize the linkage, master controller control stator conversion carousel mechanism is rotatory, deliver to the second station, the enameled wire to the stator is tied up the line by the line tying machine, it changes to plastic mechanism to tie up the line after accomplishing, plastic mechanism is to stator both ends face and internal diameter, the enameled wire of external diameter is plastic once more, make compacter, deliver to the fourth station after the plastic is accomplished, grab taking off at unloading mechanism, unload the stator, thereby realize stator wiring and secondary plastic integrated processing, not only greatly reduced manufacturing cost, and also make production efficiency effectively improve.

Preferably, the base comprises an upper plate and a lower plate, the stator conversion turntable mechanism is installed in a mounting seat arranged on the lower plate, the stator conversion turntable mechanism comprises a stator turntable, the stator turntable is driven by a turntable driving motor, the first station, the second station, the third station and the fourth station are all arranged on the stator turntable, stator fixing seats are arranged in the first station, the second station, the third station and the fourth station and used for placing stators, indexing mechanisms are arranged on the stator turntables corresponding to the first station, the second station, the third station and the fourth station, indexing driving motors are arranged on the mounting seat corresponding to the second station and used for driving the stator turntable to rotate to the indexing mechanisms on the second station, so as to realize the fine adjustment of the angle of the stator when the wire is bound on the stator.

Through adopting above-mentioned technical scheme, stator conversion carousel mechanism is for installing in the mount pad that is equipped with on the hypoplastron, and the stator carousel in the stator conversion carousel mechanism is driven by carousel driving motor to it is rotatory to drive four stations on the stator carousel, in order to realize the autogiration conversion.

Preferably, the indexing mechanism includes a first gear and a second gear, the first gear is rotatably mounted in the stator turntable through a first rotating shaft, the second gear is rotatably mounted in the stator turntable through a second rotating shaft, an indexing gear is arranged at the bottom of the stator fixing seat, the indexing gear can drive the stator fixing seat to rotate, the second gear is meshed with the first gear, the first gear is meshed with the indexing fluted disc, an arc key is connected to the bottom of the second gear, the indexing driving motor includes an arc-shaped groove, and the arc-shaped groove is matched with the arc-shaped key.

Through adopting above-mentioned technical scheme, the stator is for putting in the stator fixing base of each station, the bottom of stator fixing base is equipped with indexing gear, be equipped with indexing mechanism on the stator carousel that each station corresponds, and be equipped with graduation driving motor on the mount pad of second station, when the stator delivers to the second station under the stator carousel drive, the arc wall on the graduation driving motor matches with the circular arc key of locating second gear bottom in the stator carousel, thereby it rotates in the second pivot to drive the second gear, the second gear rotates and drives first gear and rotates round first pivot, first gear rotates then drives the indexing gear rotation of meshing with it, thereby realize that the stator fixing base rotates, when realizing the stator at the wiring, finely tune the stator angle, in order to make things convenient for the wiring.

Preferably, the shaping mechanism comprises a shaping frame, an upper shaping mold and a lower shaping mold, the upper shaping mold and the lower shaping mold have the same structure and are oppositely arranged, the third station is arranged between the upper shaping mold and the lower shaping mold, the upper shaping mold and the lower shaping mold are arranged on an upper shaping slide rail and a lower shaping slide rail which are arranged on the shaping frame in a sliding manner and are opposite or separated from each other and are driven by a corresponding upper shaping driving motor and a corresponding lower shaping driving motor, the upper shaping mold and the lower shaping mold both comprise first shaping mounting plates, outer shaping disks are arranged on the bottom surfaces of the first shaping mounting plates, shaping mounting frames are arranged on the top surfaces of the first shaping mounting plates, each outer shaping disk comprises a first shaping fixing plate and a shaping fixing disk, and the shaping fixing disks are connected to the bottom surfaces of the first shaping fixing plates, the center of the bottom surface of the first shaping fixing plate is provided with a shaping mounting seat, the outer wall of the shaping mounting seat is rotatably sleeved with an outer shaping rotary disc, the center of the shaping fixed disc corresponding to the shaping mounting seat is provided with a first through hole, the outer shaping rotary disc is internally provided with a plurality of curve-shaped open holes, outer shaping blocks are connected in the curve-shaped open holes in a sliding manner and are in a 7-shaped manner, the shaping fixed disc corresponding to the outer shaping blocks is provided with first open grooves with the same shape as the outer shaping blocks, the first open grooves are communicated with the first through holes, the outer shaping blocks are slidably clamped in the first open grooves, the outer shaping rotary disc is driven by an outer shaping driving motor, so that the outer shaping blocks stretch between the first through holes along the curve-shaped open holes, and inner diameter shaping heads are connected in the shaping mounting seat, the outer wall of the inner diameter shaping head is sleeved with an end surface shaping ring, the shaping mounting frame comprises a second shaping fixing plate, the second shaping fixing plate is provided with an end face shaping driving cylinder and an inner diameter shaping driving cylinder, the end face shaping driving cylinder drives an end face shaping pressing plate connected with the end face shaping driving plate and drives an end face shaping driving rod connected with the end face shaping pressing plate to move, the end face shaping driving rod can lift and penetrate through the shaping mounting seat and is connected with the end face shaping ring, the inner diameter shaping driving cylinder drives the inner diameter shaping pressure plate and drives the inner diameter shaping fork-shaped plate connected through the inner diameter shaping guide rod to lift, the inner diameter shaping pressure plate is arranged in the shaping mounting frame, the inner diameter shaping fork plate is provided with an inner diameter shaping driving rod, the inner diameter shaping driving rod can rise and fall to penetrate through the shaping mounting seat and is connected with the inner diameter shaping head.

By adopting the technical scheme, the shaping mechanism comprises a shaping rack, an upper shaping die and a lower shaping die, the upper shaping die and the lower shaping die are the same in structure and are arranged oppositely, a third station is positioned between the upper shaping die and the lower shaping die, when the stator enameled wire is shaped, the upper shaping die and the lower shaping die move oppositely or separately along an upper shaping slide rail and a lower shaping slide rail which are arranged on the shaping rack under the drive of a corresponding upper shaping driving motor and a corresponding lower shaping driving motor, the upper shaping die and the lower shaping die respectively comprise a first shaping mounting plate, an outer shaping disc is arranged on the bottom surface of the first shaping mounting plate, a shaping mounting frame is arranged on the top surface of the first shaping mounting plate, the outer shaping disc comprises a first shaping fixed plate and a shaping fixed plate, the shaping fixed plate is connected to the bottom surface of the first shaping fixed plate, and a shaping mounting seat is arranged in the center of the bottom surface of the first shaping fixed plate, the outer wall of the shaping mounting seat is rotatably sleeved with an outer shaping rotary table, the center of a shaping fixed disc corresponding to the shaping mounting seat is provided with a first through hole, the inner ring of the outer shaping rotary table is provided with a plurality of curve-shaped openings, outer shaping blocks are connected in the curve-shaped openings in a sliding manner and are in a shape like a Chinese character '7', the shaping fixed disc corresponding to the outer shaping blocks is provided with first grooves consistent with the shape of the outer shaping blocks, the first grooves are communicated with the first through holes, the outer shaping rotary table is driven by an outer shaping driving motor to drive the outer shaping blocks to be folded inwards along the first grooves in dotted line-shaped openings in a sliding manner so as to shape the outer diameter of the enameled wire, an inner diameter shaping head is connected in the shaping mounting seat, the outer wall of the inner diameter shaping head is sleeved with an end surface shaping ring, the shaping mounting frame comprises a second shaping fixed plate, and an end surface shaping driving cylinder and an inner diameter shaping driving cylinder are arranged on the second shaping fixed plate, the end face shaping driving cylinder drives the end face shaping pressing plate connected with the end face shaping driving cylinder and drives the end face shaping driving rod connected with the end face shaping driving cylinder to move, the end face shaping driving rod is liftable and penetrates through the shaping mounting base and is connected with the end face shaping ring, the end face shaping ring is driven to shape the enameled wires at the upper end and the lower end of the stator, the inner diameter shaping pressing plate drives the cylinder to drive through inner diameter shaping, the inner diameter shaping fork-shaped plate connected with the inner diameter shaping guide rod is driven to lift, the inner diameter shaping pressing plate is arranged in the shaping mounting base, the inner diameter shaping driving rod is arranged on the inner diameter shaping fork-shaped plate, the inner diameter shaping driving rod is liftable and penetrates through the shaping mounting base and is connected with the inner diameter shaping head, and the inner diameter of the enameled wires of the stator is shaped through the inner diameter shaping head.

Preferably, the blanking mechanism is arranged on the working office corresponding to the fourth station, and comprises a movable sliding plate, a sliding plate driving cylinder, a claw supporting cylinder and a claw supporting lifting cylinder for driving the claw supporting cylinder to lift, the movable sliding plate can be arranged on a movable sliding rail arranged on the top surface of the upper plate in a sliding way, the sliding plate driving cylinder is arranged on the top surface of the upper plate and drives the movable sliding plate to move, the supporting claw lifting cylinder is arranged on the movable sliding plate, the movable sliding plate is also provided with four supporting claw lifting guide columns, a supporting claw lifting plate and a supporting claw mounting plate are sequentially arranged on the supporting claw lifting guide column from top to bottom and are both positioned below the first top plate, the supporting claw lifting cylinder drives the supporting claw lifting plate to lift, the supporting claw cylinder is arranged on the supporting claw mounting plate, the claw supporting cylinder comprises a claw supporting head and can be driven by the claw supporting cylinder to be opened and grab the stator to realize blanking.

Through adopting above-mentioned technical scheme, the drive that the movable sliding plate drove actuating cylinder through the slide can slide on the movable slide rail that the upper plate top surface was equipped with automatically, thereby realize the horizontal migration of unloading mechanism, it down is equipped with from last to propping claw lifter plate and props the claw mounting panel to prop claw lifter plate through four on the movable sliding plate and prop claw lifter guide post, prop claw lifter plate and go up and down through the claw lifter cylinder drive that props that is equipped with on the movable sliding plate, thereby it installs the claw cylinder that props on propping the claw mounting panel and goes up and down to drive, prop the claw cylinder can drive and prop the claw head and open and shut, in order to realize the unloading.

Compared with the prior art, the invention has the advantages that:

through adopting above-mentioned technical scheme, this wiring plastic all-in-one passes through master controller control, realizes the linkage of stator conversion carousel mechanism, wiring mechanism, plastic mechanism and unloading mechanism to realize stator wiring and secondary plastic integrated processing, not only greatly reduced manufacturing cost, also make production efficiency effectively improve moreover.

Drawings

FIG. 1 is a schematic view of the overall structure of a binding wire shaping all-in-one machine of the invention;

FIG. 2 is a schematic structural view of a shaping mechanism according to the present invention;

fig. 3 and 4 are schematic structural views of the shaping mechanism in the invention;

fig. 5 and 6 are schematic structural views of an indexing mechanism in the stator turntable of the invention;

fig. 7 is a schematic structural view of the blanking mechanism of the present invention.

Which comprises the following steps: 0. a machine base; 01. an upper plate; 02. a lower plate; 03. a mounting seat; 1. a stator conversion turntable mechanism; 11. a stator turntable; 111. a first station; 112. a second station; 113. a third station; 114. a fourth station; 12. a turntable driving motor; 13. a stator fixing seat; 131. an indexing gear; 14. an indexing mechanism; 141. a first gear; 1411. a first rotating shaft; 142. a second gear; 1421. a second rotating shaft; 1422. a circular arc key; 15. an indexing drive motor; 151. an arc-shaped slot; 2. a wire binding mechanism; 3. a shaping mechanism; 31. a shaping frame; 32. an upper shaping die; 33. a lower shaping die; 34. a first shaping mounting plate; 35. an outer shaping disk; 351. a first shaping fixing plate; 3511. a shaping mounting base; 3512. an outer shaping turntable; 35121. forming a curved hole; 35122. an outer shaping block; 3513. an inner diameter shaping head; 35131. an end face shaping ring; 352. shaping and fixing the disc; 3521. a first through hole; 3522. a first slot; 36. shaping and mounting frames; 361. a second shaping fixing plate; 362. an end face shaping driving cylinder; 3621. an end face shaping pressing plate; 3622. an end face shaping driving rod; 363. an inner diameter shaping driving cylinder; 3631. an inner diameter shaping pressing plate; 3632. an inner diameter shaping guide rod; 3633. an inner diameter shaping forked plate; 3634. an inner diameter shaping drive rod; 4. a blanking mechanism; 41. moving the sliding plate; 411. a supporting claw lifting guide pillar; 412. a supporting claw lifting plate; 413. a supporting claw mounting plate; 42. the sliding plate drives the cylinder; 43. a supporting claw cylinder; 431. a claw supporting head; 44. a supporting claw lifting cylinder; 45. and moving the slide rail.

Detailed Description

As shown in fig. 1 to 7, the invention discloses a wire binding and shaping integrated machine, which comprises a machine base 0, wherein a stator conversion turntable mechanism 1, a wire binding mechanism 2, a shaping mechanism 3 and a blanking mechanism 4 are arranged in the machine base 0, the stator conversion turntable mechanism 1 comprises four stations, namely a first station 111, a second station 112, a third station 113 and a fourth station 114, the first station 111 is used for manually placing a stator, the second station 112 corresponds to the wire binding mechanism 2, the third station 113 corresponds to the shaping mechanism 3, the fourth station 114 corresponds to the blanking mechanism 4, the stator conversion turntable is used for rotationally conveying the stator on each station, the wire binding mechanism 2 comprises a wire binding machine, the wire binding machine is used for binding the stator subjected to wire embedding and primary shaping, the shaping mechanism 3 is used for carrying out secondary shaping on the stator subjected to wire binding, the blanking mechanism 4 is used for automatically grabbing the stator to realize unloading, the stator is placed on first station 111 of stator conversion carousel mechanism 1 by the manual work, then through master controller control stator conversion carousel mechanism 1, wiring mechanism 2, the linkage is realized to plastic mechanism 3 and unloading mechanism 4, master controller control stator conversion carousel mechanism 1 is rotatory, deliver to second station 112, the enameled wire of stator is bound by the line binding machine, it turns to plastic mechanism 3 to bind the line after accomplishing, plastic mechanism 3 is to stator both ends face and internal diameter, the enameled wire of external diameter is reshaped once more, make compacter, deliver to fourth station 114 after the reshaping is accomplished, grab taking off at unloading mechanism 4, unload the stator, thereby realize stator wiring and secondary plastic integrated processing, not only greatly reduced manufacturing cost, and also make production efficiency effectively improve.

The machine base 0 comprises an upper plate 01 and a lower plate 02, the stator conversion turntable mechanism 1 is arranged in a mounting seat 03 arranged on the lower plate 02, the stator conversion turntable mechanism 1 comprises a stator turntable 11, the stator turntable 11 is driven by a turntable driving motor 12, a first station 111, a second station 112, a third station 113 and a fourth station 114 are all arranged on the stator turntable 11, stator fixing seats 13 are all arranged in the first station 111, the second station 112, the third station 113 and the fourth station 114, the stator fixing seats 13 are used for placing stators, indexing mechanisms 14 are all arranged on the stator turntables 11 corresponding to the first station 111, the second station 112, the third station 113 and the fourth station 114, an indexing driving motor 15 is arranged on the mounting seat 03 corresponding to the second station 112, the indexing driving motor 15 is used for driving the stator turntable 11 to rotate to the indexing mechanisms 14 on the second station 112 so as to realize fine adjustment of the angle of the stators when binding wires of the stators, stator conversion carousel mechanism 1 is for installing in the mount pad 03 that is equipped with on hypoplastron 02, and stator carousel 11 among the stator conversion carousel mechanism 1 is driven by carousel driving motor 12 to it is rotatory to drive four stations on the stator carousel 11, in order to realize the autogiration conversion.

The indexing mechanism 14 includes a first gear 141 and a second gear 142, the first gear 141 is rotatably installed in the stator turntable 11 through a first rotating shaft 1411, the second gear 142 is rotatably installed in the stator turntable 11 through a second rotating shaft 1421, the bottom of the stator fixing seat 13 is provided with an indexing gear 131, the indexing gear 131 can drive the stator fixing seat 13 to rotate, the second gear 142 is engaged with the first gear 141, the first gear 141 is engaged with an indexing toothed disc, the bottom of the second gear 142 is connected with an arc key 1422, the indexing driving motor 15 includes an arc slot 151, the arc slot 151 is matched with the arc key 1422, the stator is placed in the stator fixing seat 13 of each station, the bottom of the stator fixing seat 13 is provided with the indexing gear 131, the stator turntable 11 corresponding to each station is provided with the indexing mechanism 14, the mounting seat 03 of the second station 112 is provided with the indexing driving motor 15, when the stator is driven by the stator turntable 11 to be sent to the second station 112, arc groove 151 on graduation driving motor 15 and the circular arc key 1422 phase-match of second gear 142 bottom in locating stator carousel 11 to drive second gear 142 and rotate on second pivot 1421, second gear 142 rotates and drives first gear 141 and rotates round first pivot 1411, first gear 141 rotates then drives the dividing gear 131 rotation that meshes mutually with it, thereby realize stator fixing base 13 and rotate, in order to realize the stator when tying up the line, finely tune the stator angle, in order to make things convenient for the line of tying up.

The shaping mechanism 3 comprises a shaping frame 31, an upper shaping die 32 and a lower shaping die 33, the upper shaping die 32 and the lower shaping die 33 are the same in structure and are arranged oppositely, a third station 113 is positioned between the upper shaping die 32 and the lower shaping die 33, when shaping the stator enameled wire, the upper shaping die 32 and the lower shaping die 33 are driven by corresponding upper shaping driving motors and lower shaping driving motors to move oppositely or separately along upper and lower shaping slide rails arranged on the shaping frame 31, the upper shaping die 32 and the lower shaping die 33 both comprise a first shaping mounting plate 34, an outer shaping disc 35 is arranged on the bottom surface of the first shaping mounting plate 34, a shaping mounting frame 36 is arranged on the top surface of the first shaping mounting plate 34, the outer shaping disc 35 comprises a first shaping fixing plate 351 and a shaping fixing disc 352, the shaping fixing disc 352 is connected to the bottom surface of the first shaping fixing plate 351, the center of the bottom surface of the first shaping fixing plate 351 is provided with a shaping mounting seat 351103, the outer wall of the shaping mounting seat 351103 is rotatably sleeved with an outer shaping rotary disk 3512, the center of a shaping fixing disk 352 corresponding to the shaping mounting seat 351103 is provided with a first through hole 3521, the inner ring of the outer shaping rotary disk 3512 is provided with a plurality of curve-shaped openings 35121, an outer shaping block 35122 is slidably connected in the curve-shaped openings 35121, the outer shaping block 35122 is in a 7 shape, the shaping fixing disk 352 corresponding to the outer shaping block 35122 is provided with a first open groove 3522 which is consistent with the shape of the outer shaping block 35122, the first open groove 3522 is communicated with the first through hole 3521, the outer shaping rotary disk 3512 is driven by an outer shaping driving motor to drive the outer shaping block 35122 to slidably fold inwards along the first open groove 3522 in the dotted open hole to realize the shaping of the outer diameter of the enameled wire, an inner diameter shaping head 3513 is connected in the shaping mounting seat 351103, the outer wall of the inner diameter shaping head 3513 is sleeved with an end surface ring 35131, the shaping mounting rack 36 comprises a second shaping fixing plate 361, an end face shaping driving cylinder 362 and an inner diameter shaping driving cylinder 363 are arranged on the second shaping fixing plate 361, the end face shaping driving cylinder 362 drives an end face shaping pressing plate 3621 connected with the end face shaping driving cylinder and drives an end face shaping driving rod 3622 connected with the end face shaping driving cylinder to move, the end face shaping driving rod 3622 can lift and pass through the shaping mounting seat 351103 and is connected with the end face shaping ring 35131 so as to drive the end face shaping ring 35131 to shape the enameled wires at the upper end and the lower end of the stator, the inner diameter shaping pressing plate 3631 is driven by the inner diameter shaping driving cylinder 363 and drives an inner diameter shaping fork plate 3633 connected with an inner diameter shaping guide rod 3632 to lift, the inner diameter shaping pressing plate 3631 is arranged in the shaping mounting rack 36, the inner diameter shaping fork plate 3633 is provided with an inner diameter shaping driving rod 3634, the inner diameter shaping driving rod 3634 can lift and pass through the shaping mounting seat 351103 and is connected with the inner diameter shaping head 3513, thereby driving the inner diameter shaping head 3513 to shape the inner diameter of the stator enameled wire.

The movable sliding plate 41 can automatically slide on a movable sliding rail 45 arranged on the top surface of the upper plate 01 through the driving of a sliding plate driving cylinder 42, so that the horizontal movement of the blanking mechanism 4 is realized, the movable sliding plate 41 is sequentially provided with a supporting claw lifting plate 412 and a supporting claw mounting plate 413 from top to bottom through four supporting claw lifting guide columns 411, the supporting claw lifting plate 412 is driven to lift through a supporting claw lifting cylinder 44 arranged on the movable sliding plate 41, the supporting claw cylinder 43 arranged on the supporting claw mounting plate 413 is driven to lift, and the supporting claw cylinder 43 can drive a supporting claw head 431 to open and close so as to realize blanking.

The implementation principle of the embodiment is as follows: this wiring plastic all-in-one is when using, the stator is placed on stator conversion carousel mechanism 1's first station 111 by the manual work earlier, then the master controller can control stator conversion carousel mechanism 1, wiring mechanism 2, the linkage is realized to plastic mechanism 3 and unloading mechanism 4, master controller control stator conversion carousel mechanism 1 is rotatory, send to second station 112, the enameled wire of stator is carried out wiring by wiring machine, turn to plastic mechanism 3 after wiring is accomplished, plastic mechanism 3 is to stator both ends face and internal diameter, the enameled wire of external diameter reshapes once more, make compacter, send to fourth station 114 after the plastic is accomplished, grab at unloading mechanism 4 and take off, unload the stator, thereby realize stator wiring and secondary plastic integrated into one piece processing, not only greatly reduced manufacturing cost, and also make production efficiency effectively improve.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that various changes in the embodiments and modifications thereof may be made, and equivalents may be substituted for elements thereof; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention.