阅读说明：本技术 一种冻品原料全检用切边机 (Frozen product raw materials examines entirely and uses bead cutter ) 是由 赵建国 陈伟 于 2021-07-27 设计创作，主要内容包括：本发明公开了一种冻品原料全检用切边机,解决了现有技术中存在需要人工手动切除冻品原料侧边的问题,具有提高工作效率,减少人工成本的有益效果,具体方案如下：一种冻品原料全检用切边机,包括机架,机架支撑传送带,传送带上下设置,下方的传送带带动冻品原料传送,上下设置的传送带能够对冻品原料进行挤压,通过机架支撑有切刀机构,切刀机构包括能够转动的切刀,切刀位于传送带的侧部用于对被挤压的冻品原料的侧边进行切除。(The invention discloses a bead cutter for full inspection of frozen product raw materials, which solves the problem that the side edge of the frozen product raw materials needs to be manually cut off in the prior art, has the beneficial effects of improving the working efficiency and reducing the labor cost, and has the following specific scheme: the utility model provides a frozen article raw materials examines uses bead cutter entirely, includes the frame, and the frame supports the conveyer belt, and the conveyer belt sets up from top to bottom, and the conveyer belt of below drives frozen article raw materials conveying, and the conveyer belt that sets up from top to bottom can extrude frozen article raw materials, has supported through the frame cutter mechanism, and cutter mechanism is including can the pivoted cutter, and the lateral part that the cutter is located the conveyer belt is used for amputating the side of being extruded frozen article raw materials.)

1. The utility model provides a frozen article raw materials examines uses bead cutter entirely, its characterized in that, includes the frame, and the frame supports the conveyer belt, and the conveyer belt sets up from top to bottom, and the conveyer belt of below drives frozen article raw materials conveying, and the conveyer belt that sets up from top to bottom can extrude frozen article raw materials, has cutter mechanism through the frame support, and cutter mechanism is including can the pivoted cutter, and the lateral part that the cutter is located the conveyer belt is used for amputating the side of being extruded frozen article raw materials.

2. The edge trimmer according to claim 1, wherein the conveyor belts comprise a first conveyor belt and a second conveyor belt, and the first conveyor belt is positioned above the second conveyor belt.

3. The edge trimmer for frozen raw material full inspection according to claim 2, wherein the longitudinal section of the first conveyor belt is trapezoidal, and the length of the upper side of the first conveyor belt is longer than that of the lower side.

4. The edge trimmer for full inspection of frozen products as claimed in claim 3, wherein a pressing plate is arranged inside the lower side of the first conveyor belt, the pressing plate is in contact with the lower side of the first conveyor belt, the pressing plate is connected with a supporting plate, the supporting plate is connected with the frame through a connecting piece, and an elastic piece is sleeved on the connecting piece in a circumferential direction.

5. The edge trimmer for full inspection of frozen product raw materials as claimed in claim 2, wherein the width of the first conveyor belt is less than or equal to the width of the second conveyor belt;

the first conveyor belt and the second conveyor belt rotate in opposite directions.

6. The edge trimmer for full inspection of frozen raw materials according to claim 2, wherein the second conveyor belt is provided with a feeding section with a set length, the frame is provided with a material containing plate on at least one side of the feeding section of the second conveyor belt, and the material containing plate is provided with a material containing groove;

the frame sets up the downward play flitch of slope in the ejection of compact side of second conveyer belt.

7. The edge trimmer for full inspection of frozen product raw materials according to claim 2, wherein the first conveyor belt and the second conveyor belt are respectively supported by a driving roller and a driven roller, and the first driving roller supporting the first conveyor belt is connected with the second driving roller supporting the second conveyor belt through a transmission mechanism.

8. The edge trimmer according to claim 2, wherein the cutter mechanism comprises two cutters fixed to a rotating shaft at a predetermined distance from each other, the rotating shaft is supported by a frame, one end of the rotating shaft is connected to a power source, and the rotating shaft is arranged higher than the lower side surface of the first conveyor belt;

the distance between the two cutters is the same as the width of the finished product.

9. The edge trimmer for the full inspection of the frozen product raw materials as claimed in claim 1, wherein the rack is provided with a support plate, the support plate is positioned at the inner side of the side surface on the second conveyor belt, and the support plate is arranged in contact with the side surface on the second conveyor belt;

the supporting plate is provided with an open slot for the cutter to pass through.

10. The edge trimmer for full inspection of frozen raw materials as claimed in claim 1, wherein a plurality of receiving barrels are supported by the frame, one of the receiving barrels is located below the cutter mechanism, and the receiving barrel is detachably mounted with respect to the frame.

Technical Field

The invention relates to the field of agricultural and sideline products, in particular to an edge trimmer for full inspection of frozen product raw materials.

Background

The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.

At present, most raw materials for producing frozen chicken products are externally collected, the quality of the raw materials is different, the production process has strict production requirements, the wing edge meat shearing process of the frozen chicken raw materials needs a large amount of manpower, and most of the skin edges of the raw materials are different in size, so that all inspection is needed; the inventor finds that the full inspection of the process requires a large number of staff to inspect the cut leather edges and the like, the production efficiency of the process is low, and more labor is used; and the full-inspection shearing brings great difficulty to the daily work and operation of workers, and a large amount of labor is needed for producing the product.

In addition, the demand of customers for products is increased more and more strictly, so that the number of full-inspection workers is increased continuously, the labor intensity is increased gradually, the production cost is increased gradually, the layout is limited by the actual conditions of field equipment layout and worker configuration, and a proper full-inspection edge trimmer for frozen raw materials is not provided for a while.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide the edge trimmer for the full inspection of the frozen product raw materials, which can automatically cut the frozen product raw materials without manual cutting, fully improves the working efficiency and reduces the labor cost.

In order to achieve the purpose, the invention is realized by the following technical scheme:

the utility model provides a frozen article raw materials examines uses bead cutter entirely, includes the frame, and the frame supports the conveyer belt, and the conveyer belt sets up from top to bottom, and the conveyer belt of below drives frozen article raw materials conveying, and the conveyer belt that sets up from top to bottom can extrude frozen article raw materials, has supported through the frame cutter mechanism, and cutter mechanism is including can the pivoted cutter, and the lateral part that the cutter is located the conveyer belt is used for amputating the side of being extruded frozen article raw materials.

In foretell bead cutter, support the conveyer belt that sets up from top to bottom through the frame, the conveyer belt of below not only can realize the conveying to freezing article raw materials, and can compress tightly freezing article raw materials with the conveyer belt cooperation of top to conveying to cutter mechanism department, excising the side of freezing article raw materials by cutter mechanism, realizing the mechanical excision from this, can not only guarantee the uniformity of product, improve work efficiency moreover greatly.

The edge trimmer for full inspection of frozen raw materials comprises a first conveyor belt and a second conveyor belt, wherein the first conveyor belt is positioned above the second conveyor belt.

According to the edge trimmer for full inspection of frozen product raw materials, the longitudinal section of the first conveying belt is trapezoidal, the length of the upper side face of the first conveying belt is longer than that of the lower side face of the first conveying belt, so that not only are the frozen product raw materials placed on the second conveying belt by workers facilitated, but also the frozen product raw materials are compressed after being conveyed to the lower side face of the first conveying belt by the second conveying belt.

According to the edge trimmer for full inspection of frozen product raw materials, in order to compress the frozen product raw materials from the upper side of the frozen product raw materials, the pressing plate is arranged on the inner side of the lower side face of the first conveying belt, is in contact with the lower side face of the first conveying belt and is connected with the supporting plate, the supporting plate and the rack are connected through the connecting piece, the elastic piece is sleeved on the connecting piece in the circumferential direction, and the situation that products are blocked when the products enter the space between the upper conveying belt and the lower conveying belt is prevented through the arrangement of the elastic piece.

According to the edge trimmer for full inspection of frozen product raw materials, the width of the first conveyor belt is smaller than or equal to that of the second conveyor belt;

the rotation direction of first conveyer belt and second conveyer belt is opposite, and two conveyer belts opposite in rotation direction can effectively compress tightly frozen article raw materials.

The edge trimmer for full inspection of the frozen product raw materials is characterized in that the second conveyor belt is provided with a feeding section with a set length, the frame is provided with a material containing plate at least on one side of the feeding section of the second conveyor belt, the material containing plate is provided with a material containing groove, a worker can stack a set number of frozen product raw materials in the material containing groove, and after the edge trimmer starts to work, the worker sequentially places the frozen product raw materials at the feeding section of the second conveyor belt; and the side that flourishing flitch is close to the second conveyer belt is higher than the side setting on the second conveyer belt to the skew appears in freezing article raw materials of fixed, prevents to freeze, does benefit to subsequent side cut work and goes on smoothly.

The frame sets up the downward play flitch of slope in the ejection of compact side of second conveyer belt, through the setting of a play flitch, can be convenient for the finished product after the side cut flow to the finished product bucket along a play flitch.

According to the edge trimmer for full inspection of frozen product raw materials, the first conveyor belt and the second conveyor belt are respectively supported by the driving roller and the driven roller, and the first driving roller supporting the first conveyor belt is connected with the second driving roller supporting the second conveyor belt through the transmission mechanism.

The edge trimmer for full inspection of frozen product raw materials comprises a cutter mechanism and a cutter mechanism, wherein the cutter mechanism comprises two cutters which are fixed on a rotating shaft at a set interval, the rotating shaft is supported by a rack, one end of the rotating shaft is connected with a power source, and the rotating shaft is higher than the lower side surface of a first conveyor belt;

the distance between the two cutters is the same as the width of a finished product, so that the width of the finished product can be controlled through the distance between the two cutters, and the consistency of the edge cutting of the product can be ensured through the simultaneous rotation of the two cutters.

According to the edge trimmer for the full inspection of the frozen product raw materials, the rack is provided with the supporting plate, the supporting plate is positioned on the inner side of the side face on the second conveying belt, and the supporting plate is arranged in contact with the side face on the second conveying belt; the supporting plate can effectively support the side surface of the second conveying belt, so that the frozen product raw material can be effectively supported from the lower part of the frozen product raw material;

considering that the cutter occupies a certain space, in order to ensure the smooth rotation of the cutter, the supporting plate is provided with an open slot for the cutter to pass through.

According to the edge trimmer for full inspection of frozen product raw materials, the rack is used for supporting the plurality of material receiving barrels, one material receiving barrel is located below the cutter mechanism, and the material receiving barrel is detachably mounted relative to the rack.

The beneficial effects of the invention are as follows:

1) according to the invention, through the arrangement of the edge trimmer, the rack supports the vertically arranged conveyor belts, the lower conveyor belt can not only convey frozen raw materials, but also can be matched with the upper conveyor belt to compress the frozen raw materials so as to convey the frozen raw materials to the cutter mechanism, and the cutter mechanism cuts the side edges of the frozen raw materials, so that mechanical cutting is realized, the consistency of products can be ensured, and the working efficiency is greatly improved.

2) The edge trimmer is used for trimming the frozen product raw materials, the edge trimmer is mainly used for trimming the frozen product raw materials, so that 4-5 workers can be saved for producing full-inspection wings, the labor intensity of the workers is greatly reduced, and great convenience and cost control are provided for the daily work of the full-inspection workers and the allocation of the workers of companies.

3) According to the invention, through the arrangement of the upper conveyor belt and the lower conveyor belt, not only can the frozen product raw materials be sequentially conveyed, but also the frozen product raw materials can be effectively compressed by the upper conveyor belt and the lower conveyor belt and conveyed to the cutter mechanism, so that the frozen product raw materials can be accurately cut, and the consistency and uniformity of finished products can be further ensured through the arrangement of the two cutters of the cutter mechanism.

4) According to the invention, the rack is tightly attached to the lower side surface of the first conveyor belt through the pressing plate, and the supporting plate supports the upper side surface of the second conveyor belt from the lower side, so that the first conveyor belt and the second conveyor belt can be effectively guaranteed to compress frozen raw materials, the frozen raw materials can be effectively supported, and the cutter mechanism can be used for trimming the frozen raw materials; and set up the elastic component between frame and the clamp plate, effectively prevent that the product from appearing the condition that the product blockked up when getting into between two conveyer belts.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the invention and together with the description serve to explain the invention and not to limit the invention.

Fig. 1 is a first schematic diagram of a full inspection edge trimmer for frozen raw materials according to one or more embodiments of the invention.

Fig. 2 is a schematic view two of a full inspection edge trimmer for frozen raw materials according to one or more embodiments of the present invention.

Fig. 3 is a third schematic diagram of a full inspection edge trimmer for frozen raw materials according to one or more embodiments of the invention.

Fig. 4 is a schematic diagram illustrating a partial structure of a first conveyor belt of a full inspection edge trimmer for frozen raw materials according to one or more embodiments of the present invention.

In the figure: the spacing or dimensions between each other are exaggerated to show the location of the various parts, and the schematic is shown only schematically.

Wherein: 1. the automatic feeding device comprises a second conveying belt, 2 material containing plates, 3 a controller, 4 a first conveying belt, 5 a supporting frame, 6 a material containing frame, 7 a material receiving barrel, 8 wheels, 9 a rack, 10 a discharging plate, 11 a cutter, 12 a first driven roller, 13 a rotating shaft, 14 an upright post, 15 a second driven roller, 16 a bolt, 17 a pressure spring, 18 a supporting plate and 19 a pressure plate.

Detailed Description

It is to be understood that the following detailed description is exemplary and is intended to provide further explanation of the invention as claimed. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the invention. As used herein, the singular forms "a", "an", and/or "the" are intended to include the plural forms as well, unless the invention expressly state otherwise, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof;

term interpretation section: the terms "mounted," "connected," "fixed," and the like in the present invention are to be understood in a broad sense, and for example, the terms "mounted," "connected," and "fixed" may be fixed, detachable, or integrated; the two components can be connected mechanically, directly or indirectly through an intermediate medium, or connected internally or in an interaction relationship, and the terms used in the description are understood by those skilled in the art as having specific meanings according to the specific situation.

As introduced in the background art, the problem that no machine is used for realizing full inspection and trimming of frozen product raw materials exists in the prior art, and in order to solve the technical problem, the invention provides the edge trimmer for full inspection of the frozen product raw materials.

In a typical embodiment of the present invention, referring to fig. 1, 2 and 3, an edge trimmer for full inspection of frozen product raw materials comprises a frame 9, wherein the frame 9 supports a conveyor belt, the conveyor belt is used for conveying the frozen product raw materials to realize conveying of the frozen product raw materials on the edge trimmer, and a cutter mechanism is arranged at the conveyor belt and is used for cutting edges of the frozen product raw materials through the cutter mechanism.

Wherein, the conveyer belt sets up from top to bottom, and the conveyer belt that the top set up is first conveyer belt 4, and the conveyer belt that the below set up is second conveyer belt 1, and first conveyer belt 4 is located the top of second conveyer belt 1, and first conveyer belt 1 is opposite with the rotation direction of second conveyer belt 4, freezes the article raw materials and is conveyed and extruded between two conveyer belts, not only can deliver to cutter mechanism department with freezing the article raw materials, guarantees moreover that the accuracy reaches cutter mechanism department, guarantees that cutter mechanism accuracy cuts edge.

Further, considering that the second conveyor belt 1 needs to convey the frozen product raw material to the cutter mechanism, and after the frozen product raw material is trimmed by the cutter mechanism, the frozen product raw material is conveyed to the discharge port through the second conveyor belt 1, and the length of the first conveyor belt 4 is shorter than that of the second conveyor belt 1.

In this embodiment, in order to all cut the both sides of freezing article raw materials, support cutter mechanism through frame 9, second conveyer belt 1 is located the centre of two cutters, and second conveyer belt 1 is walked around second drive roll and second driven voller 15, drives through second drive roll and second driven voller and realizes the motion.

Be used for cutting edge freezing article raw materials through cutter mechanism, specifically, cutter mechanism includes two cutters 11 that can rotate, and the interval sets for the distance setting between two cutters 11, and two cutters are fixed in pivot 13, and pivot 13 supports through frame 9, and pivot one end is connected with the power supply, and the power supply can be the motor, and the motor passes through the rack-mount, and the motor drives pivot and cutter realization and rotates, rotates the side cut of in-process realization to freezing article raw materials at the cutter.

The rotating shaft 13 is fixed between the upper and lower sides of the first conveyor belt, and the two cutters 11 are located on both sides of the first conveyor belt and the second conveyor belt.

Further, second conveyer belt 1 has the pan feeding section of setting for length, and frame 9 sets up flourishing flitch 2 in the second conveying brings at least one side of material section into, and flourishing flitch 2 has flourishing silo, and in some examples, one side that flourishing flitch is close to the second conveyer belt has the side, and the side is higher than the setting of second conveyer belt to it is spacing to freeze the article raw materials to come through the side of flourishing flitch, prevents to freeze the article raw materials and squints, and the staff can place freezing article raw materials in the pan feeding groove, then places freezing article raw materials in the feed section of second conveyer belt one by one.

In some examples, the material holding plates 2 are arranged on two sides of the second conveyor belt, and the two material holding plates 2 can have the same size, so that two workers can work simultaneously; furthermore, the length of the material holding plate is the same as the length of the material feeding section of the second conveyor, or the length of the material holding plate is smaller than the length of the material feeding section, one end of which is used for feeding, in some examples, one end of the material holding plate 2 is aligned with the starting end of the lower side of the second conveyor, where the frozen raw material starts to be compacted gradually.

In this embodiment, the longitudinal section of the first conveying belt 4 is trapezoidal, specifically, it may be isosceles trapezoid, the first conveying belt 4 is driven by the first driving roller and the first driven roller 12 to realize rotation, the first conveying belt 4 is set around the first driving roller and the first driven roller 12, the first driving roller and the second driving roller are respectively driven by the rotating motor to realize rotation, or the second driving roller is driven by the rotating motor to realize rotation, and the second driving roller is connected with the first driving roller through the belt transmission mechanism, thereby driving the rotation of the first driving roller.

Further, the width of the first conveyor belt is less than or equal to the width of the second conveyor belt, and preferably, the widths of the first conveyor belt and the second conveyor belt are the same.

In addition, in some examples, the plate 5 is supported by the frame, and is positioned above the first conveyor belt, and the plate protects the first conveyor belt and the cutter mechanism.

Specifically, the first driving roller and the first driven roller 12 are respectively supported by the frame, the first driving roller and the first driven roller are arranged on the same plane, and in some examples, the first driving roller is arranged close to the second driving roller, so that the first driving roller and the second driving roller can be conveniently connected; in order to realize that first conveyer belt and second conveyer belt extrude frozen article raw materials before cutter mechanism cuts edge, refer to fig. 4, set up clamp plate 19 in first conveyer belt downside inboard, clamp plate 19 and the contact of first conveyer belt downside, clamp plate 19 both sides are fixed with fagging 18, the interval is set for the distance between two fagging 18, fagging 18 is located clamp plate 19's top, fagging 18 is connected through bolt 16 between with the frame, the bolt hoop has the elastic component, the elastic component is pressure spring 17, setting through pressure spring 17, the condition that the product blockked up appears when preventing to freeze article raw materials and getting into between first conveyer belt downside and the second conveyer belt.

It is easily understood that the supporting plates 18 are located at both sides of the pressing plate 19, the pressing plate 19 has a set length, the length of the pressing plate 19 is shorter than the distance between the first driving roller and the first driven roller, the width of the pressing plate 19 is the same as the width of the first conveyor belt and the second conveyor belt, and the width of the pressing plate is slightly smaller than the width of the frozen product raw material to be cut.

In addition, in order to ensure effective extrusion of frozen product raw materials and facilitate accurate trimming, the rack is provided with a support plate, the support plate is positioned on the inner side of the upper side surface of the second conveying belt and is in contact with the upper side surface of the second conveying belt, and the pressing plate and the support plate are arranged up and down and are used for effectively ensuring that the first conveying belt and the second conveying belt extrude the frozen product raw materials;

certainly, the width of the supporting plate is larger than that of the second conveying belt, so that the frozen product raw material is conveniently supported, the supporting plate is provided with an open slot for the cutter to pass through, and the width of the open slot is larger than the thickness of the cutter.

It is easy to understand that the cutting knife 11 is a circular cutting knife with a set diameter, the two cutting knives 11 are positioned at two sides of the pressing plate 19 and have a distance of 0.01mm-1mm from the pressing plate, and the distance between the two cutting knives is the width of the frozen product raw material to be cut, i.e. the finished product.

The motors are individually connected to the controller 3, and the controller 3 controls the operation of each motor.

Specifically, the controller 3 may be a PLC controller or other type of controller, and the controller is supported by a column 14, and a bottom end of the column 14 is fixed to the frame 9.

In some examples, a plurality of lockable wheels 8 are arranged on the lower surface of the frame 9, the wheels can be universal wheels, and the frame is supported by the plurality of wheels, so that the frame is convenient to move.

Further, the anterior segment of second conveyer belt forms the feeding section, and the other end is the discharge gate, sets up out flitch 10 in the discharge gate department of second conveyer belt and is used for the ejection of compact, goes out flitch one end fixed with the frame, and the other end 10 slopes to set up down, can understand ground, and the both sides of the play flitch of slope set up the hem, and the product after guaranteeing to cut edge slides to the finished product bucket along going out the flitch.

In addition, still support through the frame and connect storage bucket 7, connect storage bucket 7 to be located the below of second conveyer belt 1, connect the storage bucket to be provided with a plurality ofly, each connects the storage bucket all can be dismantled in the frame, for easy to assemble or change, the height that connects the storage bucket is less than the setting height of second conveyer belt, one of them connects the storage bucket to be located the second conveying and brings the below of material section into, another connects storage bucket 7 to be located the below of cutter mechanism, another connects the storage bucket to be located the below that the second conveyer belt is close to the discharge gate.

The sizes of the receiving barrels can be the same or different, and the heights can be the same or different; preferably, the height of the receiving barrel positioned below the cutter mechanism is higher than the heights of the other two receiving barrels.

In addition, a material containing frame 6 can be arranged on the side portion of the rack 9, the material containing frame is fixed with the rack and is lower than the material containing plate, and specifically, a plurality of material containing frames can be arranged and can be used for temporarily storing frozen raw materials.

Moreover, the width of the first conveyor belt 4 is smaller than the length of the first driving roller, the first conveyor belt is positioned in the middle of the first driving roller and the first driven roller, the width of the second conveyor belt 1 is smaller than the length of the second driving roller, the second conveyor belt is positioned in the middle of the second driving roller and the second driven roller, and a plurality of salient points are arranged on the surfaces of the first conveyor belt and the second conveyor belt to increase the friction force on the surface of the conveyor belt.

It should be noted that the frozen product material mentioned in this example may be the frozen product material of the wing middle, and the obtained finished product is the wing middle.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.