阅读说明：本技术 一种爆珠颗粒及制备方法 (Bead blasting particle and preparation method thereof ) 是由 刘玉朋 刘萍 刘秀花 于 2021-07-24 设计创作，主要内容包括：本申请公开了一种爆珠颗粒,其成分按照重量百分数包括海藻酸钠0.5-2%、卡拉胶0.1-0.5%、果胶1-3%、琼脂8-15%、黄原胶1-3%、甘油0.5-2%、香精0.1-3%、植物精油0.01-0.05%、薄荷汁0.5-1%或薄荷油0.05-0.15%、辛癸酸甘油酯5-15%,其余量为纯净水。方法包括：步骤1).制备基料；步骤2).制备辅料；步骤3).制备成型；步骤4).烘干筛选；步骤5).定量包装。本申请制备爆珠口感好,生产时冷却效果好,效率高,筛选包装方便,有效解决了现有技术中口感差和不方便的技术问题。(The application discloses bead blasting particles, which comprise, by weight, 0.5-2% of sodium alginate, 0.1-0.5% of carrageenan, 1-3% of pectin, 8-15% of agar, 1-3% of xanthan gum, 0.5-2% of glycerol, 0.1-3% of essence, 0.01-0.05% of vegetable essential oil, 0.5-1% of mint juice or 0.05-0.15% of mint oil, 5-15% of caprylic/capric glyceride and the balance of purified water. The method comprises the following steps: step 1) preparing a base material; step 2) preparing auxiliary materials; step 3), preparing and forming; step 4), drying and screening; and 5) quantitatively packaging. The bead blasting preparation has the advantages of good taste, good cooling effect during production, high efficiency, convenience in screening and packaging, and capability of effectively solving the technical problems of poor taste and inconvenience in the prior art.)

1. The bead blasting granule comprises, by weight, 0.5-2% of sodium alginate, 0.1-0.5% of carrageenan, 1-3% of pectin, 8-15% of agar, 1-3% of xanthan gum, 0.5-2% of glycerol, 0.1-3% of essence, 0.01-0.05% of vegetable essential oil, 5-15% of caprylic/capric glyceride, and the balance of purified water.

2. The method of claim 1, comprising: step 1) preparing a base material; step 2) preparing auxiliary materials; step 3), preparing and forming; step 4), drying and screening; and 5) quantitatively packaging.

3. The method of claim 2, comprising: step 1) preparing a base material, heating a purified book to 70-75 ℃, adding sodium alginate, carrageenan, pectin, agar, xanthan gum and glycerol into water according to a proportion, uniformly stirring and dissolving, and maintaining the temperature to be at least 70 ℃;

step 2), preparing auxiliary materials, mixing the essence, the plant essential oil and the caprylic/capric glyceride, and uniformly stirring;

step 3), preparing and forming, namely respectively putting the base material and the auxiliary material into corresponding raw material tanks, and carrying out dripping to prepare granules; the feeding ratio of the base material to the auxiliary material is 8-15: 1; in the dripping device, a cooling medium is connected with a high-speed cutting pipe through an electromagnetic valve, and the flow ratio of the cooling medium in the cutting pipe to the material in unit time is 2-3: 1; in the cooling column, a cooling medium is connected with the middle-layer column, and the flow ratio of the cooling medium to the material in the middle-layer column in unit time is 10-15: 1; the initial temperature of the cooling medium is lower than 4 ℃, and the temperature of the formed particles after draining is lower than 5 ℃;

step 4), drying and screening, namely drying by using a roller cage dryer through cold air, wherein the temperature of a drying chamber is lower than 16 ℃, and drying is carried out until the water content is less than 15%; removing broken particles through a mesh screen and a vibrating screen in sequence;

step 5), quantitatively packaging, namely flatly paving the bead blasting particles on a subpackaging table, and manually carrying out secondary screening; then spread all over the quantitative container, and package.

4. The blasting bead particle and the preparation method thereof according to claim 1 or 3, wherein the plant essential oil is rose essential oil, jasmine essential oil or bamboo leaf essential oil.

5. The blasting bead particle and the preparation method thereof according to the claim 2 or 3, wherein the equipment for preparation and forming comprises a dripping device (1), a cooling column (2) and a cooling box (3).

6. The method for preparing the blasting bead granules according to claim 5, wherein the dripping device is provided with a base material channel (4) in the middle and an auxiliary material pipe (5) on one side; the auxiliary material pipe (5) extends to the middle of the base material channel and is vertically bent downwards; two high-speed cutting pipes (6) which are distributed oppositely are arranged on the dripping device (1); the high-speed cutting pipe is communicated with the base material channel (4), and the joint of the high-speed cutting pipe is positioned below the joint of the auxiliary material pipe (5).

7. A method for preparing blasting beads according to claim 5, wherein the cooling column (2) comprises a sleeved (3) layer column body, the cooling medium is connected with the middle layer column body through a pipeline (7), after entering the middle layer column body, the cooling medium and the formed particles (13) in the high-speed cutting pipe (6) flow down through the inner layer column body, and the redundant cooling medium flows back to the cooling tank (3) through the outer layer column body.

8. A method for preparing blasting beads according to claim 5, wherein a plurality of cage type holding boxes (8), cooling pipes (12) and supply pipes (11) are arranged in the cooling box (3); the tail end of the inner-layer column extends into the containing box through a hose (10) and is positioned below the liquid level (9) of the cooling medium, and the formed particles (13) are gathered in the containing box (8); the feeding pipe (11) is connected with the high-speed cutting pipe (6) and the pipeline (7) through a pump set and an electromagnetic valve.

9. A beading particle and method of making as claimed in claim 3 wherein the dosing container comprises a ring of baffles; the baffle is as high as the dried finished blasting bead product; a pushing handle is arranged on one side of the baffle; the quantitative container is movably placed on the split charging platform; and the sub-packaging platform is provided with a blanking hole and a corresponding sub-packaging pipe.

Technical Field

The invention belongs to the technical field of biological preparation, and particularly relates to bead blasting particles and a preparation method thereof.

Background

At present, the production of the bead blasting particles adopts colloid coat, essence is arranged in the colloid coat, and then the colloid coat is cooled, dripped, dried and finally packaged.

Application publication number, CN106666822A, discloses a bead blasting for tobacco and a preparation method thereof, comprising the following steps: and (3) preparing a bead blasting rubber shell material: 10 parts of water, 1-2 parts of gelatin, 1-2 parts of Arabic gum, 0.2-1 part of modified starch, 0.5-2 parts of chitosan and 0.1-0.5 part of sodium alginate, mixing, heating and melting, and continuously stirring in the heating process to obtain a shell glue solution; mixing 1-2 parts of essence and 5-10 parts of light liquid paraffin to obtain a core material glue solution; in concentric circle dripping equipment, introducing core material glue solution from an inner layer, introducing shell material glue solution from an outer layer, and allowing the formed concentric flow column to flow into cooling liquid, so that liquid drops shrink into pills under the action of surface tension to obtain preliminarily formed wet pills; the wet pills after preliminary forming are calcified, dyed, absorbed with oil and dried to obtain the finished product.

The popping beads prepared by the formula and the method have poor taste, high breakage rate and deformation rate and inconvenient preparation.

Disclosure of Invention

The invention aims to solve the technical problems of poor taste and inconvenient preparation of the popping beads in the prior art, and provides popping bead particles and a preparation method thereof to solve the defects in the prior art.

In order to achieve the purpose, the invention adopts the following technical scheme:

the bead blasting granule comprises, by weight, 0.5-2% of sodium alginate, 0.1-0.5% of carrageenan, 1-3% of pectin, 8-15% of agar, 1-3% of xanthan gum, 0.5-2% of glycerol, 0.1-3% of essence, 0.01-0.05% of vegetable essential oil, 0.5-1% of mint juice or 0.05-0.15% of mint oil, 5-15% of caprylic/capric glyceride, and the balance of purified water.

A method of preparing an exploded bead particle comprising: step 1) preparing a base material; step 2) preparing auxiliary materials; step 3), preparing and forming; step 4), drying and screening; and 5) quantitatively packaging.

Specifically, the method comprises the following steps: step 1) preparing a base material, heating a purified book to 70-75 ℃, adding sodium alginate, carrageenan, pectin, agar, xanthan gum and glycerol into water according to a proportion, uniformly stirring and dissolving, and maintaining the temperature to be at least 70 ℃;

step 2), preparing auxiliary materials, mixing the essence, the plant essential oil, the mint juice or oil and the caprylic/capric glyceride, and uniformly stirring;

step 3), preparing and forming, namely respectively putting the base material and the auxiliary material into corresponding raw material tanks, and carrying out dripping to prepare granules; the feeding ratio of the base material to the auxiliary material is 8-15: 1; in the dripping device, a cooling medium is connected with a high-speed cutting pipe through an electromagnetic valve, and the flow ratio of the cooling medium in the cutting pipe to the material in unit time is 2-3: 1; in the cooling column, a cooling medium is connected with the middle-layer column, and the flow ratio of the cooling medium to the material in the middle-layer column in unit time is 10-15: 1; the initial temperature of the cooling medium is lower than 4 ℃, and the temperature of the formed particles after draining is lower than 5 ℃;

step 4), drying and screening, namely drying by using a roller cage dryer through cold air, wherein the temperature of a drying chamber is lower than 16 ℃, and drying is carried out until the water content is less than 15%; broken particles are removed through a mesh screen and a vibrating screen in sequence.

Step 5), quantitatively packaging, namely flatly paving the bead blasting particles on a subpackaging table, and manually carrying out secondary screening; then spread all over the quantitative container, and package.

Further, the plant essential oil is prepared by supercritical extraction of a single plant essential oil or a mixture of plant essential oils, preferably flowers of plants.

The popping bead prepared by the method has good taste, good cooling effect and high efficiency in the production process, is convenient to screen and package, and effectively solves the technical problem in the prior art.

Drawings

FIG. 1 is a schematic structural view of a manufacturing and molding apparatus;

fig. 2 is a schematic structural view of a quantitative packaging device.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is apparent that the embodiments described below are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1, a bead blasting granule comprises, by weight, 0.5% of sodium alginate, 0.1% of carrageenan, 3% of pectin, 15% of agar, 1% of xanthan gum, 0.5% of glycerin, 1% of essence, 0.01% of plant essential oil, 0.5-1% of peppermint juice or 0.05-0.15% of peppermint oil, 15% of glycerol octyldecanoate, and the balance of purified water.

Example 2, a method of preparing an exploded bead particle, comprising: step 1) preparing a base material; step 2) preparing auxiliary materials; step 3), preparing and forming; step 4), drying and screening; and 5) quantitatively packaging.

Specifically, the method comprises the following steps: step 1) preparing a base material, heating a purified book to 75 ℃, adding sodium alginate, carrageenan, pectin, agar, xanthan gum and glycerol into water according to the proportion in example 1, uniformly stirring and dissolving, and maintaining the temperature at least 70 ℃;

step 2), preparing auxiliary materials, mixing the essence, the plant essential oil, the mint juice or oil and the caprylic/capric glyceride, and uniformly stirring;

step 3), preparing and forming, namely respectively putting the base material and the auxiliary material into corresponding raw material tanks, and carrying out dripping to prepare granules; the feeding ratio of the base material to the auxiliary material is 8: 1; in the dripping device, a cooling medium is connected with a high-speed cutting pipe through an electromagnetic valve, and the flow ratio of the cooling medium in the cutting pipe to the material in unit time is 3: 1; in the cooling column, a cooling medium is connected with the middle-layer column, and the flow ratio of the cooling medium to the material in the middle-layer column in unit time is 15: 1; the initial temperature of the cooling medium is lower than 4 ℃, and the temperature of the formed particles after draining is lower than 5 ℃;

step 4), drying and screening, namely drying by using a roller cage dryer through cold air, wherein the temperature of a drying chamber is lower than 16 ℃, and drying is carried out until the water content is less than 15%; removing broken particles through a mesh screen and a vibrating screen in sequence;

step 5), quantitatively packaging, namely flatly paving the bead blasting particles on a subpackaging table, and manually carrying out secondary screening; then spread all over the quantitative container, and package.

The plant essential oil is rose essential oil, jasmine essential oil or bamboo leaf essential oil.

The plant essential oil is prepared by mixing rose essential oil and jasmine essential oil in a ratio of 1: 1.

The plant essential oil is prepared by mixing rose essential oil, jasmine essential oil and bamboo leaf essential oil in any proportion.

The cooling medium adopts paraffin oil.

Example 3, a method of preparing an exploded bead particle includes:

step 1) preparing a base material, heating a purified book to 75 ℃, adding sodium alginate, carrageenan, pectin, agar and xanthan gum into water according to the proportion in the example 1, uniformly stirring, shearing at a high speed of 5000 revolutions per minute for 3-5 minutes, then adding glycerol, and stirring for 10 minutes by a stirrer until the mixture is uniformly stirred, wherein the temperature is maintained to be at least 70 ℃ in the whole process;

step 2) preparing auxiliary materials, namely mixing essence, plant essential oil, mint juice or oil and caprylic/capric glyceride, adding the mixture into a stirring tank, stirring at a rotating speed of 180-600 r/min at a high speed for 10-20 min, and keeping the temperature at least 45 ℃;

step 3), preparing and forming, namely respectively putting the base material and the auxiliary material into corresponding raw material tanks, and carrying out dripping to prepare granules; the feeding ratio of the base material to the auxiliary material is 8: 1; in the dripping device, a cooling medium is connected with a high-speed cutting pipe through an electromagnetic valve, and the flow ratio of the cooling medium in the cutting pipe to the material in unit time is 3: 1; in the cooling column, a cooling medium is connected with the middle-layer column, and the flow ratio of the cooling medium to the material in the middle-layer column in unit time is 15: 1; the initial temperature of the cooling medium is lower than 4 ℃, and the temperature of the formed particles after draining is lower than 5 ℃;

step 4), drying and screening, namely drying by using a roller cage dryer through cold air, wherein the temperature of a drying chamber is lower than 16 ℃, and drying is carried out until the water content is less than 15%; removing broken particles through a mesh screen and a vibrating screen in sequence;

step 5), quantitatively packaging, namely flatly paving the bead blasting particles on a subpackaging table, and manually carrying out secondary screening; then spread all over the quantitative container, and package.

Example 4 according to fig. 1, a molding apparatus was prepared comprising a drop maker 1, a cooling column 2 and a cooling tank 3.

The middle of the dripping device 1 is provided with a base material channel 4, and one side of the dripping device is provided with an auxiliary material pipe 5; the auxiliary material pipe 5 extends to the middle of the base material channel and is vertically bent downwards; two high-speed cutting tubes 6 which are distributed oppositely are arranged on the dripping device 1; the high-speed cutting pipe is communicated with the base material channel 4, and the joint of the high-speed cutting pipe is positioned below the joint of the auxiliary material pipe 5.

The cooling column 2 comprises 3 sleeved columns, cooling media are connected with the middle column through a pipeline 7, after entering the middle column, the cooling media and the formed particles 13 in the high-speed cutting pipe 6 flow down through the inner column, and redundant cooling media flow back to the cooling box 3 through the outer column.

A plurality of cage type containing boxes 8, cooling pipes 12 and feeding pipes 11 are arranged in the cooling box 3; the tail end of the inner-layer column extends into the containing box through a hose 10 and is positioned below the liquid level 9 of the cooling medium, and the formed particles 13 are gathered in the containing box 8; the feeding pipe 11 is connected with the high-speed cutting pipe 6 and the pipeline 7 through a pump set and an electromagnetic valve.

The material is die-cut through high-speed cutting pipe, obtains the granule, through the buffering of cooling column, flows into cooler bin 3 fast, and the temperature sharply drops, and the colloid composition of base stock solidifies fast, becomes the shaping granule 13 that is rich in elasticity, lets the yield promote greatly.

When the number of the molding particles 13 in the containing box reaches a certain number, the hose 10 is placed into the other containing box, the fully loaded containing box is lifted, drained and then sent into a drying box; in order to facilitate draining, corresponding cross braces, brackets and other structures are arranged between the containing box and the cooling box.

The high-speed cutting pipe of the dripping device adopts intermittent feeding to realize bisection, the speed of the high-speed cutting pipe is 5-12 times per second, 600 pills are prepared per minute according to average 10 times, and about 30 ten thousand pills can be prepared in 8 hours every day.

Example 5, the dosing container comprises a ring of baffles 16; the baffle 16 is as high as the dried finished product 19 of the blasting beads; a pushing handle 15 is arranged on one side of the baffle; the quantitative container is movably placed on the split charging platform 14; the split charging platform is provided with a blanking hole 17 and a corresponding split charging pipe 18.

The baffle is placed on the split charging platform 14, the exploded bead particles are fully distributed in a cavity defined by the baffle, the redundant explosion beads are scraped off by a flat blade, then the baffle is pushed by a handle to move to the blanking hole 17, and the quantitative explosion beads are collected by a split charging pipe 18.

The shape enclosed by the ring of baffles 16 is preferably circular and rectangular; where the error of the circle is minimal.

Example 6, comparative prior art blasting beads with the blasting beads prepared in the present application, experimental groups were examples 1 and 2, see table 1.

TABLE 1

	Breakage rate	10 mean demographics score	Profit margin	Production efficiency
					Experimental group	Less than 3 percent	97.5	31%	28-31 ten thousand grains/8 hours
Control group	5-9%	93.3	29%	4-28 ten thousand grains/8 hours

As can be seen from Table 1, the breakage rate of the present application

The cooling is fast enough to be obviously lower than the prior art, and the colloid component is fast solidified; the mouthfeel score increased by about 4 percentage points; the profit is increased by 2 percent, and under the condition that the material cost is approximately the same, the profit is improved by improving the efficiency and reducing the breakage rate; because the cooling speed is higher in the process of saving the labor, the production can be carried out quickly, and the production efficiency is improved.

While the invention has been described with reference to specific embodiments, it will be apparent to those skilled in the art that the invention is not limited thereto, and that various changes and modifications can be made without departing from the spirit and scope of the invention.