阅读说明：本技术 用于对油漆涂装器进行低压非接触清洗的装置 (Device for low-pressure non-contact cleaning of paint applicators ) 是由 菲力普·杰赛普 艾丽诺·杰赛普 于 2017-11-16 设计创作，主要内容包括：一种用于喷漆类设备的非接触清洗装置,所述非接触清洗装置具有壳体,所述壳体具有带文氏管开口的敞开顶部。环容纳在所述壳体中并从所述文氏管开口向下间隔开,从而在所述环和所述文氏管开口之间形成腔室,该腔室适于容纳待清洗的油漆喷头。多个沿周向间隔开的空气喷嘴产生通过壳体的向下空气流,而容纳在壳体中的溶剂喷嘴将溶剂喷涂到待清洗的油漆喷头上。(A non-contact cleaning device for a paint spray-type apparatus has a housing with an open top with a venturi opening. A ring is received in the housing and is spaced downwardly from the venturi opening to form a chamber between the ring and the venturi opening, the chamber being adapted to receive a paint spray head to be cleaned. A plurality of circumferentially spaced air nozzles produce a downward air flow through the housing, and a solvent nozzle contained within the housing sprays solvent onto the paint spray head to be cleaned.)

1. An integrated media separator for a spray paint cleaning device, the integrated media separator comprising:

a base;

a funnel located within the base forming a barrier between the funnel and the base, wherein the funnel is configured to receive residual cleaning agent from a cleaning component of the spray paint cleaning device;

a plurality of air nozzles located inside the funnel, wherein the air nozzles are configured to discharge air to direct the residual cleaning agent downward through the funnel;

a collection area in the base, wherein the collection area is configured to collect residual cleaning agent from the funnel and allow air to be removed from the residual cleaning agent;

a vent integral with the base, wherein the vent is configured to allow air to escape from the integrated media separator; wherein air is directed by the barrier from the collection area to the vent.

2. The unitary media separator of claim 1, wherein the base comprises a first open top.

3. The unitary media separator of claim 2, wherein the funnel covers the first open top of the base.

4. The unitary media separator of claim 1, wherein the funnel comprises a second open top.

5. The unitary media separator of claim 4, wherein a support covers the second open top of the funnel.

6. The integrated media separator of claim 1, wherein the vent is located at the top of the base.

7. A spray paint cleaning apparatus, comprising:

a cleaning assembly, the cleaning assembly comprising: a support having an open top adapted to receive a paint spray head; and a plurality of first nozzles located within the support; wherein the plurality of first nozzles are configured to eject air and discharge a cleaning agent to clean the paint spray head;

a media separator, comprising:

a base;

a funnel located within the base forming a barrier between the funnel and the base, wherein the funnel is configured to receive residual cleaning agent from a cleaning component of the spray paint cleaning device;

a plurality of air nozzles located inside the funnel, wherein the air nozzles are configured to discharge air to direct residual cleaning agent downward through the funnel;

a collection area in the base, wherein the collection area is configured to collect residual cleaning agent from the funnel and allow air to be removed from the residual cleaning agent;

a vent integral with the base, wherein the vent is configured to allow air to escape from the media separator; wherein air is directed by the barrier from the collection area to the vent.

8. The paint spray cleaning device of claim 7 wherein the plurality of air nozzles are configured to direct a flow of air downwardly away from the paint spray head.

Technical Field

The invention relates to industrial paint coating equipment.

Background

Industrial paint application equipment is widely used in many different industries, such as the automotive industry. For example, in the automotive industry, robots operate paint applicators to paint automotive vehicles and the components of such vehicles.

In many applications, it is best and often required to clean the shroud and spray head of a paint applicator between painting operations. Otherwise, the build-up of paint on the paint applicator can result in dripping, uneven paint patterns, and aesthetic defects. When this occurs, it is often necessary to thoroughly remove the paint that is sprayed onto the article and then repaint the entire article. However, this is an expensive and time consuming process.

However, there have been previously known apparatuses for cleaning paint applicators of robotically operated paint application apparatuses. For example, U.S. patent nos. 7,467,634 and 9,221,068 both disclose a non-contact apparatus for cleaning the spray head of a robotic paint sprayer. In these previously known devices, a paint spray head is inserted through an opening in the top of the housing and then sprayed with a solvent for the paint. After spraying, dry air is discharged from the paint spray head to dry the paint spray head. In addition, a downdraft nozzle contained within the housing creates a downdraft or partial vacuum within the housing to draw a flow of air downward through an opening in the top of the housing and across the paint spray head being cleaned.

These previously known devices for the non-contact cleaning of paint applicators have proven to be entirely adequate when used with oil-based paints. For such oil-based paints, it has been demonstrated that a drying air stream is very satisfactory for completely drying the paint spray head after the spray head has been cleaned with solvent.

However, many industries have shifted from oil-based paints to water-based paints, primarily due to government regulations and other considerations. With these previously known devices for non-contact cleaning of the paint spray head of a spray gun, the sprayer is often not sufficiently cleaned and dried when removed from the device. While adequate drying of the paint spray can be achieved by increasing the cycle time for the non-contact cleaning equipment, it is unacceptable that such increased cycle time increases the cycle time for the overall paint application operation. This in turn increases the overall cost of the paint application operation.

In order to reduce or eliminate the dependence on oil-based paints, water-based paints are finding increasing application in the automotive industry as well as in other industries. Of course, such aqueous paints use aqueous solvents as the cleaning medium rather than organic solvents. However, the use of aqueous paints presents particular challenges for cleaning the spray shield and spray head between spray painting operations.

First, paint sprayers for water-based paints often include a plurality of electrodes circumferentially spaced around the paint sprayer at its painting end to improve paint adhesion characteristics. However, after the painting operation, these electrodes tightly surround the paint spray head and interfere with previously known methods for cleaning the paint spray head.

Disclosure of Invention

The present invention provides an apparatus for non-contact cleaning of a paint applicator that overcomes the above-mentioned disadvantages of previously known devices. In particular, the device of the invention can be used to effectively clean spray heads for aqueous paints.

Briefly, the paint applicator cleaning apparatus of the present invention comprises a housing having an open top. The funnel assembly is located within the housing through the open top of the housing. Thereafter, a solvent ring assembly overlies and is secured to the open upper end of the funnel assembly. Further, the ring assembly includes a circular opening that faces upward and is sized to receive a paint applicator of a robotic paint applicator.

A venturi ring is positioned within and secured to the cone at a location spaced downwardly from the upper end of the cone assembly. The venturi ring thus forms a cavity between the venturi ring and the upper end of the cone, which cavity receives a portion of the paint nozzle. A plurality of circumferentially spaced air jets are located within the chamber, toward the spray head. Instead, the spray head at the end of the lance is located below the venturi ring.

A plurality of spray devices are housed within the cone below the venturi ring such that the output from the spray devices is directed toward a paint spray head on the paint sprayer.

The blower is also housed within the cone such that output from the blower is directed downwardly through the cone and away from the conical air and solvent ring assembly. This downward air jet draws the aqueous solvent, and any paint entrained in the water, down through the cone for collection in the housing and subsequent disposal.

Drawings

The invention will be better understood by reference to the following detailed description when read in conjunction with the accompanying drawings, wherein like reference numerals denote like parts throughout the several views, and in which:

fig. 1 is a front exploded view showing a preferred embodiment of the present invention.

FIG. 2 is an elevation view of a preferred embodiment of the present invention;

FIG. 3 is a partial cross-sectional side view taken along line 3-3 in FIG. 5;

FIG. 4 is a cross-sectional view taken along line 4-4 of FIG. 5;

FIG. 5 is a top view of the present invention;

FIG. 6 is an exploded view showing the upper portion of the cleaning apparatus of the present invention;

FIG. 7 is an elevational perspective view showing the upper portion of the cleaning apparatus of the present invention with some components removed;

FIG. 8 is an elevation view of the upper portion of the present invention;

FIG. 9 is an exploded view showing a preferred embodiment of the present invention; while

Fig. 10 is an elevational perspective view of the present invention.

Detailed Description

Referring initially to fig. 1 and 2, a preferred embodiment of a cleaning device 20 of the present invention is shown. The apparatus 20 includes a base 22, the base 22 being generally rectangular in shape. The funnel assembly 24 is positioned in and overlies the open top 26 of the base 22. An air and solvent ring assembly 28 covers the open top of the funnel 24.

Referring now to fig. 3-5 and 7, air and solvent ring assembly 28 includes a cone support 30 having a circular venturi opening 32 at the top of cone support 30. A second venturi ring 34 having a central opening 36 is received within cone 30 at a location below opening 32, thereby forming a chamber 38 between opening 32 and venturi ring 36. In addition, the openings 32 and 36 in the venturi ring 34 are each sized to receive a paint spray head of an automated painting robot therein.

As best shown in fig. 3, 4 and 7, each of the plurality of air injection assemblies 40 has an air nozzle 42 located within the chamber 38. The nozzles 42 are fluidly connected by tubing 44 to an air pressure distributor 48 that extends around the bottom of the venturi ring 28. The air pressure distributor 48 is fluidly connected to a source of air pressure and is also fluidly connected to a plurality of circumferentially spaced and downwardly extending air nozzles 50, the air nozzles 50 being housed inside the funnel 24 and directed downwardly through the funnel 24.

Still referring to fig. 3 and 4, the pressurized air supply 48 is also fluidly connected to a plurality of circumferentially spaced solvent nozzles 54 housed within the cone assembly 28. As perhaps best shown in FIG. 3, the nozzles 54 are oriented to direct their fluid jets at a location immediately below the openings 36 in the venturi ring 34.

To effectively increase the efficiency of drying, the heat exchanger 100 is located below and in contact with the air pressure distributor 48. The heat exchanger 100 has a fluid inlet 102 and an outlet 104 and preferably uses heated water as the fluid. Thus, in operation, the heat exchanger 100 heats the air flowing through the tubes 44 and 50 to facilitate drying.

Fig. 9 and 10 are also exploded and not exploded views showing the construction of the device 22 of the present invention. An exemplary paint applicator 60 is shown in fig. 9, the paint applicator 60 including a shroud and paint spray head 62 and a plurality of circumferentially spaced electrostatic bars 64. After the nozzles 62 are lowered through the openings 36 in the venturi ring 34, as shown in FIG. 10, the electrodes 64 are located outside of the cone 28 and are thus isolated from the cleaning operation.

In practice, after the painting operation, the robot moves the paint applicator so that it is located within the opening 32 (fig. 3)/opening 36 in the venturi ring 34. At this point, the pressurized air from the nozzle 40 not only dries the upper portion of the paint applicator (as shown in FIG. 3), but also prevents aqueous solvent from the fluid-ejection device 54 from entering the chamber 38 above the venturi ring 34.

Simultaneously, pressurized aqueous solvent from the four spray devices 54 is sprayed against the spray head of the paint sprayer to remove any paint from the paint spray head. At the same time, the air flow through the tube 50 draws water, along with any entrained paint, down through the funnel 24 (fig. 1) and into a bottom collection area in the housing 22.

After the spray head paint has been cleaned, the spray of aqueous solvent from the spray nozzle 54 is terminated and the end of the paint applicator is slowly lifted upwardly and out of the ring assembly 28. In addition, the rate at which the now cleaned paint spray head is removed from the housing 28 is preferably sufficiently slow that the paint applicator is thoroughly dried by the air flow from the spray nozzles 40 before it is finally removed from the ring assembly 28.

The main advantage of the present invention is that both the shroud and the nozzle of the paint applicator can be cleaned. In addition, when a change in paint color is required, the old color paint can be completely washed off from the applicator. Furthermore, the funnel and the housing form a barrier, air can escape the barrier, and the solvent is separated in the barrier and drained downwards for collection. The barrier, vent and funnel constitute an "integral media separator".

In view of the foregoing, it can be seen that the present invention provides an efficient means for cleaning spray heads in an automated spray painting operation. Having described my invention, however, it will become apparent to those skilled in the art that many modifications thereto can be made without departing from the spirit of the invention, which is defined by the scope of the appended claims.