Be applied to material receiving and releasing inspection intelligence feeder

文档序号:1930870 发布日期:2021-12-07 浏览:15次 中文

阅读说明:本技术 一种应用于收放料检查智能供料器 (Be applied to material receiving and releasing inspection intelligence feeder ) 是由 陈辉 吴万海 于 2021-10-15 设计创作,主要内容包括:本发明公开一种应用于收放料检查智能供料器,包括:机架、设置于机架一端的上料轮、设置于上料轮上方的收上膜轮、设置于上料轮后端的导料平台、设置于上料轮及导料平台之间的若干第一导料辊、设置于导料平台上的视觉检测机构、设置于导料平台旁侧的拉料机构、设置于导料平台后端的配重轮、设置于配重轮旁侧的若干第二导料辊、以及设置于配重轮后端的收料轮,配重轮在机架上进行上下往复运动,配重轮的旁侧设置有感应模块。本发明通过视觉检测机构对料带上的物料进行检测识别,并判断物料是否合格,以此取代传统的人工识别的方式,提高检测识别的效率以及整体的工作效率,并且可以保证检测识别的精度,满足大批量生产活动的需求。(The invention discloses an intelligent feeder applied to material receiving and discharging inspection, which comprises: the frame, set up in the material loading wheel of frame one end, set up in the receipts membrane wheel of material loading wheel top, set up in the guide platform of material loading wheel rear end, set up a plurality of first guide rollers between material loading wheel and guide platform, set up visual detection mechanism on the guide platform, set up in the material mechanism that draws of guide platform side, set up in the counterweight wheel of guide platform rear end, set up in a plurality of second guide rollers of counterweight wheel side, and set up in the receipts material wheel of counterweight wheel rear end, the counterweight wheel carries out up-and-down reciprocating motion in the frame, the side of counterweight wheel is provided with induction module. The visual detection mechanism is used for detecting and identifying the materials on the material belt and judging whether the materials are qualified or not, so that the traditional manual identification mode is replaced, the detection and identification efficiency and the overall working efficiency are improved, the detection and identification precision can be ensured, and the requirement of mass production activities is met.)

1. An intelligent feeder applied to material receiving and discharging inspection is characterized by comprising: the frame, set up in the loading wheel of frame one end, set up in the receipts of loading wheel top goes up the membrane wheel, set up in the guide platform of loading wheel rear end, set up in a plurality of first guide rollers between loading wheel and the guide platform, set up in visual detection mechanism on the guide platform, set up in the material mechanism is drawn to the guide platform side, set up in the counterweight wheel of guide platform rear end, set up in a plurality of second guide rollers of counterweight wheel side and set up in the receipts material wheel of counterweight wheel rear end, the counterweight wheel carries out up-and-down reciprocating motion in the frame, the side of counterweight wheel is provided with induction module.

2. The intelligent feeder for material receiving and discharging inspection as claimed in claim 1, wherein a detection bracket is disposed on the material guiding platform, and the visual detection mechanism is disposed on the detection bracket.

3. The intelligent feeder applied to the material receiving and discharging inspection is characterized in that an angle adjusting block is arranged on the detection support, and the visual detection mechanism is arranged on the angle adjusting block.

4. The intelligent feeder applied to material receiving and discharging inspection is characterized in that the material pulling mechanism comprises: the feeding mechanism comprises a feeding motor, a clamping assembly and a guide rail, wherein the feeding motor is arranged below the material guide platform, the clamping assembly is connected with the output end of the feeding motor, the guide rail is arranged beside the feeding motor, the clamping assembly is erected on the guide rail, and the feeding motor drives the clamping assembly to reciprocate along the guide rail.

5. The intelligent feeder applied to material receiving and discharging detection of claim 4, wherein the material clamping assembly comprises: the material clamping device comprises a sliding block erected on the guide rail, a material clamping base arranged on the sliding block, a first vertical plate arranged at one end of the material clamping base, an adjusting mechanism arranged at the other end of the material clamping base, a second vertical plate arranged on the adjusting mechanism, a material clamping cylinder arranged on the first vertical plate and the second vertical plate, and a material clamping block connected with the output end of the material clamping cylinder, wherein the material clamping cylinder drives the material clamping block to reciprocate up and down.

6. The intelligent feeder for material receiving and discharging detection as claimed in claim 4, wherein a plurality of material clamping assemblies are erected on the guide rail, and a connecting rod is arranged between every two adjacent material clamping assemblies.

7. The intelligent feeder applied to material receiving and discharging detection as claimed in claim 1, wherein a film placing wheel is arranged above the material receiving wheel, and a film pressing mechanism is arranged at the tail end of the material guiding platform.

8. The intelligent feeder applied to material receiving and discharging detection as claimed in claim 1, wherein a human-computer interaction display module is arranged on the rack.

Technical Field

The invention relates to the technical field of automatic feeders and surface mounting technology peripheral equipment feeders, in particular to an intelligent feeder applied to material receiving and discharging inspection.

Background

Label Feeder, Label supply Feeder, and the like. Labelers, stickers, or automated non-standard equipment may pick and apply label material from a label feeder more efficiently and accurately than manual application, with automation achieved by reducing manual operations. When the material is supplied, partial unqualified materials may exist in the materials on the material belt. The conventional feeder is basically distinguished manually, so that the feeding of the feeder is suspended when unqualified materials are found, and the unqualified materials are removed, so that the subsequent work is prevented from being influenced. This method is cumbersome to operate, is easy to operate by mistake, and is not suitable for the requirements of mass production activities.

Accordingly, the prior art is deficient and needs improvement.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provides an intelligent feeder applied to material receiving and discharging inspection.

The technical scheme of the invention is as follows: provided is an intelligent feeder applied to material receiving and discharging inspection, comprising: the frame, set up in the loading wheel of frame one end, set up in the receipts of loading wheel top goes up the membrane wheel, set up in the guide platform of loading wheel rear end, set up in a plurality of first guide rollers between loading wheel and the guide platform, set up in visual detection mechanism on the guide platform, set up in the material mechanism is drawn to the guide platform side, set up in the counterweight wheel of guide platform rear end, set up in a plurality of second guide rollers of counterweight wheel side and set up in the receipts material wheel of counterweight wheel rear end, the counterweight wheel carries out up-and-down reciprocating motion in the frame, the side of counterweight wheel is provided with induction module.

Furthermore, a detection support is arranged on the material guide platform, and the visual detection mechanism is arranged on the detection support.

Further, be provided with the angle modulation piece on the detection support, visual detection mechanism set up in on the angle modulation piece.

Further, the drawing mechanism comprises: the feeding mechanism comprises a feeding motor, a clamping assembly and a guide rail, wherein the feeding motor is arranged below the material guide platform, the clamping assembly is connected with the output end of the feeding motor, the guide rail is arranged beside the feeding motor, the clamping assembly is erected on the guide rail, and the feeding motor drives the clamping assembly to reciprocate along the guide rail.

Further, the material clamping assembly comprises: the material clamping device comprises a sliding block erected on the guide rail, a material clamping base arranged on the sliding block, a first vertical plate arranged at one end of the material clamping base, an adjusting mechanism arranged at the other end of the material clamping base, a second vertical plate arranged on the adjusting mechanism, a material clamping cylinder arranged on the first vertical plate and the second vertical plate, and a material clamping block connected with the output end of the material clamping cylinder, wherein the material clamping cylinder drives the material clamping block to reciprocate up and down.

Furthermore, a plurality of material clamping assemblies are erected on the guide rail, and a connecting rod is arranged between every two adjacent material clamping assemblies.

Furthermore, a film placing wheel is arranged above the material receiving wheel, and a film pressing mechanism is arranged at the tail end of the material guide platform.

Furthermore, a human-computer interaction display module is arranged on the machine frame.

By adopting the scheme, the visual detection mechanism is used for detecting and identifying the materials on the material belt and judging whether the materials are qualified or not, so that the traditional manual identification mode is replaced, the detection and identification efficiency and the whole working efficiency are improved, the detection and identification precision can be ensured, and the requirement of mass production activities is met.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural view of the material clamping assembly.

Detailed Description

The invention is described in detail below with reference to the figures and the specific embodiments.

Referring to fig. 1, the present invention provides an intelligent feeder for inspecting received and discharged materials, including: frame 1, set up in the material loading wheel 2 of 1 one end of frame, set up in the receipts of material loading wheel 2 top is gone up membrane wheel 3, set up in the guide platform 4 of material loading wheel 2 rear end, set up in a plurality of first guide rollers 21 between material loading wheel 2 and the guide platform 4, set up in visual detection mechanism 5 on the guide platform 4, set up in pulling of guide platform 4 side material mechanism 6, set up in the counter weight wheel 7 of guide platform 4 rear end, set up in a plurality of second guide rollers 81 of counter weight wheel 7 side and set up in the receipts material wheel 8 of counter weight wheel 7 rear end. The counterweight wheel 7 reciprocates up and down on the frame 1. An induction module 71 is arranged beside the counterweight wheel 7.

During installation, the whole roll of the material belt is loaded into the feeding wheel 2, the front end of the material belt is pulled out, the material belt passes through the first material guide roller 21, extends forwards close to the upper part of the material guide platform 4, sequentially passes through the balance weight wheel 7 and the second material guide roller 81, and is finally wound on the material collecting wheel 8. Simultaneously, peel off from the type paper from the material area on guide platform 4 to the rolling is on receiving membrane wheel 3, makes the material on the material area expose, is convenient for detect and gets the material. During operation, the material belt is conveyed forwards through the material pulling mechanism 6, and the release paper and the material belt are separated on the material guide platform 4 and are wound on the material receiving wheel 3. When the material area passes through visual detection mechanism 5 below, detect the discernment through visual detection mechanism 5 to the material in material area. And if the materials on the material belt are judged to be unqualified products, taking the unqualified products away through an external material taking mechanism. If the material on the material belt is judged to be qualified, the material belt is conveyed forwards through the material pulling mechanism 6. When the material pulling mechanism 6 conveys the material belt forwards, the material belt which is originally tightened on the balance weight wheel 7 hangs down to the corresponding position of the sensing module 71. After the sensing module 71 senses the material tape, the weight wheel 7 is driven to move downwards, so that the material tape is tightened and dragged. Simultaneously, the material receiving wheel 8 is started to roll the material belt, and the weight wheel 7 is lifted to the initial position in the rolling process, so that qualified products are rolled, and the qualified product detection of the materials is completed.

And a detection bracket 51 is arranged on the material guide platform 4. An angle adjusting block 52 is arranged on the detection support 51, and the visual detection mechanism 5 is arranged on the angle adjusting block 52. The best detection effect can be obtained by adjusting the detection position and the detection angle of the visual detection mechanism 5 through the angle adjusting block 52 on the detection bracket 51.

Draw material mechanism 6 to include: the feeding device comprises a feeding motor 61 arranged below the material guiding platform 4, a material clamping assembly 62 connected with the output end of the feeding motor 61, and a guide rail 63 arranged beside the feeding motor 61. The clamping assembly 62 is erected on the guide rail 63, and the feeding motor 61 drives the clamping assembly 62 to reciprocate along the guide rail 63.

Referring to fig. 2, the material clamping assembly 62 includes: the material clamping device comprises a sliding block 611 erected on the guide rail 63, a material clamping base 612 arranged on the sliding block 611, a first vertical plate 613 arranged at one end of the material clamping base 612, an adjusting mechanism 614 arranged at the other end of the material clamping base 612, a second vertical plate 615 arranged on the adjusting mechanism 614, a material clamping cylinder 616 arranged on the first vertical plate 613 and the second vertical plate 615, and a material clamping block 617 connected with an output end of the material clamping cylinder 616. The material clamping cylinder 616 drives the material clamping block 617 to reciprocate up and down. The relative distance between the first vertical plate 613 and the second vertical plate 615 is adjusted by the adjusting mechanism 614, so that the feeding requirements of material belts with different specifications can be met. When feeding is required, the material clamping cylinder 616 retracts, so that the material clamping block 617 moves downwards and is pressed on the material belt. The feeding motor 61 then drives the material clamping assembly 62 to move, so that the material belt is pulled to be conveyed forwards.

A plurality of clamping components 62 are erected on the guide rail 63, and a connecting rod 618 is arranged between every two adjacent clamping components 62. Through setting up a plurality of material subassemblies 62 that press from both sides to make through connecting rod 618 and press from both sides material subassembly 62 synchronous movement, carry out the pay-off to the material area from this multiple point, make the atress on the material area more even, avoid damaging material area or material in the transportation process.

A film placing wheel 32 is arranged above the material receiving wheel 8, and a film pressing mechanism 321 is arranged at the tail end of the material guide platform 4. Release paper is released through putting up membrane wheel 32 to attached on the material area with release paper through press mold mechanism 321, thereby be convenient for the rolling and the removal in material area.

And a man-machine interaction display module 11 is arranged on the frame 1. After detecting the material through visual inspection mechanism 5, can show the testing result on human-computer interaction display module 11 to operating personnel observes the judgement, and carries out the record to the testing result.

In conclusion, the visual detection mechanism is used for detecting and identifying the materials on the material belt and judging whether the materials are qualified or not, so that the traditional manual identification mode is replaced, the detection and identification efficiency and the overall working efficiency are improved, the detection and identification precision can be ensured, and the requirement of mass production activities is met.

The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

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