阅读说明：本技术 一种便于取样保存的铝合金固溶处理装置 (Aluminum alloy solution treatment device convenient to sample and preserve ) 是由 刘玉振 周琼 尹旭妮 郭高峰 于 2021-09-16 设计创作，主要内容包括：本发明公开了一种便于取样保存的铝合金固溶处理装置,包括固溶炉主体,所述固熔炉主体上安装有电加热装置,所述固熔炉主体的底部固定连接有底座,所述底座顶部的两侧均固定连接有支撑柱,所述支撑柱的顶部固定连接有顶板,所述顶板的顶部安装有升降调节机构,所述顶板的中部贯穿安装有进料机构,所述底座顶部的中部安装有出料机构,所述固熔炉主体底部的两侧均固定连接有顶杆。固熔炉在进行进料时,能够调节进料的多少,方便控制固熔炉进行进料,通过出料机构的使用,使得在进行出料时,出料机构能够让固溶物残留一下在导流板内,方便将残留的固溶物进行取样保存。(The invention discloses an aluminum alloy solution treatment device convenient for sampling and storing, which comprises a solution furnace main body, wherein an electric heating device is installed on the solution furnace main body, the bottom of the solution furnace main body is fixedly connected with a base, two sides of the top of the base are fixedly connected with supporting columns, the top of each supporting column is fixedly connected with a top plate, the top of each top plate is provided with a lifting adjusting mechanism, the middle of each top plate is provided with a feeding mechanism in a penetrating manner, the middle of the top of the base is provided with a discharging mechanism, and two sides of the bottom of the solution furnace main body are fixedly connected with ejector rods. When carrying out the feeding, solid smelting pot can adjust how much of feeding, and convenient control solid smelting pot carries out the feeding, through discharge mechanism's use for when carrying out the ejection of compact, discharge mechanism can let and dissolve the thing and remain once in the guide plate, conveniently takes a sample the storage with remaining solid solution thing.)

1. The utility model provides an aluminum alloy solution treatment device convenient to sample is preserved, includes solid solution furnace main part (1), its characterized in that: install electric heater unit (2) on solid smelting pot main part (1), bottom fixedly connected with base (3) of solid smelting pot main part (1), the equal fixedly connected with support column (4) in both sides at base (3) top, the top fixedly connected with roof (5) of support column (4), lift adjustment mechanism (6) are installed at the top of roof (5), feed mechanism (7) are installed in the middle part of roof (5) through-going, the mid-mounting at base (3) top has discharge mechanism (8), the equal fixedly connected with ejector pin (9) in both sides of solid smelting pot main part (1) bottom.

2. An aluminum alloy solution treatment device convenient for sampling and preserving as claimed in claim 1, wherein: electric heater unit (2) are including temperature control cabinet (21) and heating wire (23), the left side electricity of temperature control cabinet (21) is connected with wire (22), the outside cover of heating wire (23) is equipped with ceramic tube (24), the one end electricity of wire (22) is connected with thermocouple (25), the output and the heating wire (23) electricity of thermocouple (25) are connected.

3. An aluminum alloy solution treatment device convenient for sampling and preserving as claimed in claim 1, wherein: lifting adjusting mechanism (6) include two pivot (61) and motor (65), drive gear (62) have all been cup jointed to the outside both sides of pivot (61), the back meshing of drive gear (62) has pinion rack (63), the bottom of pinion rack (63) is connected with the top of solid solution furnace main part (1), gear train (64) have been cup jointed in the outside left side of pivot (61), the right side of motor (65) is connected with pivot (61).

4. An aluminum alloy solution treatment device convenient for sampling and preserving as claimed in claim 3, wherein: the gear set (64) comprises three pinions which are sequentially distributed from front to back, the pinions on the front and the back are sleeved on the rotating shaft (61), and the bottom of the middle pinion is connected to the top plate (5) through a bearing seat.

5. An aluminum alloy solution treatment device convenient for sampling and preserving as claimed in claim 1, wherein: the feeding mechanism (7) comprises a feeding hopper (71), the bottom of the feeding hopper (71) is communicated with a feeding pipe (72), two sides of the inner wall of the feeding pipe (72) are respectively provided with a baffle (73) through hinges, one side of the baffle (73) is fixedly connected with a sliding groove plate, the inner side of the sliding groove plate is slidably connected with a sliding block, one side of the sliding block is connected with a push rod (74) through an articulated piece, two sides of the feeding pipe (72) are respectively communicated with a guide pipe (75), the inner side of the guide pipe (75) is slidably connected with a push block, one side of the push block is fixedly connected with a special-shaped rod (76), two sides of the feeding hopper (71) are respectively provided with a relevant door plate (77) in a penetrating way, one end of the special-shaped rod (76) penetrates through the inner side of the penetrating way, the front side of the door plate (77) is provided with penetrating openings at equal intervals, and the inboard of wearing the mouth runs through and sets up the inserted bar, and the one end of inserted bar runs through the mouth and extends to in the socket of seting up on the dysmorphism pole (76), the switch valve is installed to the bottom of inlet pipe (72), one side of baffle (73) is connected with the inner wall of inlet pipe (72) through the spring.

6. An aluminum alloy solution treatment device convenient for sampling and preserving as claimed in claim 1, wherein: the discharging mechanism (8) comprises a guide plate (81) and two air cylinders (82), branch pipes (83) are fixedly connected to the two sides of the front of the top of the guide plate (81), the top of each branch pipe (83) is connected with an arch-shaped rod (84) through a piston plate, a material blocking strip (85) is fixedly connected to the middle of the bottom of each arch-shaped rod (84), a top plug (86) is slidably connected to the inner side of each air cylinder (82), a compression spring is connected to the bottom of each top plug (86), the bottom of one side of each air cylinder (82) is communicated with the bottom of one side of each branch pipe (83) through a connecting pipe, a sleeve is connected to the bottom of the guide plate (81), a support shaft penetrates through the inner side of the sleeve, the two sides of the outer portion of the support shaft are connected to the base (3) through bearings, and a telescopic air cylinder (87) is contacted with the back of the bottom of the guide plate (81), the bottom of one side of the telescopic air cylinder (87) is communicated with the air guide cylinder (82) through a mounting pipe.

7. An aluminum alloy solution treatment device convenient for sampling and preserving as claimed in claim 1, wherein: and a plug is arranged on a discharge pipe at the bottom of the solid melting furnace main body (1).

8. An aluminum alloy solution treatment device convenient for sampling and preserving as claimed in claim 1, wherein: the left side of the solid melting furnace main body (1) is connected with a balance rod, the left side of the balance rod is connected with a limiting sliding plate in a sliding mode, and the limiting sliding plate is fixedly connected to the supporting column (4).

Technical Field

The invention relates to the technical field of aluminum alloy, in particular to an aluminum alloy solution treatment device convenient for sampling and storing.

Background

Solution treatment is a process in which an alloy is heated to a temperature at which the second phase is completely or maximally dissolved in solid solution, and after holding for a period of time, the alloy is cooled at a rate faster than the second phase is precipitated from the solid solution to obtain a supersaturated solid solution, the main purpose of solid solution being to improve the plasticity and toughness of the steel or alloy.

At present, the aluminum alloy needs to be subjected to solid solution treatment in the processing process, but in the solid solution process of the aluminum alloy, some samples need to be taken out for storage, so that other samples can be conveniently compared and detected, but the aluminum alloy subjected to solid solution at present is troublesome in sampling, and therefore the production efficiency of the aluminum alloy can be influenced.

Disclosure of Invention

The invention aims to provide an aluminum alloy solution treatment device convenient for sampling and storing, which solves the problems mentioned in the background technology.

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an aluminum alloy solution treatment device convenient to sample and preserve, includes and admittedly melts the stove main part, install electric heater unit in the solid smelting stove main part, the bottom fixedly connected with base of solid smelting stove main part, the equal fixedly connected with support column in both sides at base top, the top fixedly connected with roof of support column, lift adjustment mechanism is installed at the top of roof, the middle part of roof is run through and is installed feed mechanism, the mid-mounting at base top has discharge mechanism, the equal fixedly connected with ejector pin in both sides of solid smelting stove main part bottom.

Optionally, the electric heating device includes a temperature control cabinet and an electric heating wire, a wire is electrically connected to the left side of the temperature control cabinet, a ceramic tube is sleeved on the outer side of the electric heating wire, a thermocouple is electrically connected to one end of the wire, and an output end of the thermocouple is electrically connected to the electric heating wire.

Optionally, the lifting adjusting mechanism comprises two rotating shafts and a motor, driving gears are sleeved on two sides of the outer portion of each rotating shaft, toothed plates are meshed on the back faces of the driving gears, the bottoms of the toothed plates are connected with the tops of the solid melting furnace main bodies, gear sets are sleeved on the left side of the outer portion of each rotating shaft, and the right sides of the motors are connected with the rotating shafts.

Optionally, the gear set includes three pinions, and the three pinions are distributed in order from beginning to end, and the pinion of front and back cup joints on the pivot, and the bottom of middle pinion passes through the bearing frame and connects on the roof.

Optionally, the feeding mechanism includes a feeding hopper, the bottom of the feeding hopper is communicated with a feeding pipe, two sides of the inner wall of the feeding pipe are both connected with a baffle through hinges, one side of the baffle is fixedly connected with a sliding chute plate, the inner side of the sliding chute plate is connected with a slide block in a sliding manner, one side of the slide block is connected with a push rod through an articulated element, two sides of the feeding pipe are both communicated with a guide pipe, the inner side of the guide pipe is connected with a push block, one side of the push block is fixedly connected with a special-shaped rod, two sides of the feeding hopper are both provided with a relevant door plate in a penetrating manner, one side of the surface of the door closing plate is provided with a penetrating slot, one end of the special-shaped rod penetrates through the penetrating slot and extends into the inserting slot formed in the special-shaped rod, the bottom of the feeding pipe is provided with a switch valve, one side of the baffle is connected with the inner wall of the feeding pipe through a spring.

Optionally, discharge mechanism includes guide plate and two air cylinders, the equal fixedly connected with branch pipe in positive both sides at guide plate top, the top of branch pipe is connected with the arch-shaped pole through the piston plate, the middle part fixedly connected with fender material strip of arch-shaped pole bottom, the inboard sliding connection of air cylinder has the top stopper, the bottom of top stopper is connected with compression spring, the bottom of air cylinder one side is linked together through the bottom of connecting pipe and branch pipe one side, the bottom of guide plate is connected with the sleeve pipe, and sheathed tube inboard through connection has the back shaft, and the outside both sides of back shaft all connect on the base through the bearing, the back contact of guide plate bottom has flexible inflator, the bottom of flexible inflator one side is linked together with the air cylinder through the installation pipe.

Optionally, a plug is arranged on the discharge pipe at the bottom of the solid melting furnace main body.

Optionally, the left side of the solid melting furnace main body is connected with a balance rod, the left side of the balance rod is connected with a limiting sliding plate in a sliding mode, and the limiting sliding plate is fixedly connected to the supporting column.

The invention has the technical effects and advantages that:

1. this aluminum alloy solution treatment device convenient to sample is preserved, through lift adjustment mechanism's use, the solid solution furnace height-adjusting when advancing into or out the material, the solid solution furnace of being convenient for advances and withdraws material, has made things convenient for the use of solid solution furnace.

2. This aluminum alloy solution treatment device convenient to sample is preserved, through feed mechanism's use for solid smelting pot can adjust how much of feeding when carrying out the feeding, conveniently controls solid smelting pot and carries out the feeding.

3. This aluminum alloy solution treatment device convenient to sample is preserved, through discharge mechanism's use for when carrying out the ejection of compact, discharge mechanism can let and dissolve the thing and remain once in the guide plate, conveniently takes a sample the preservation with remaining solid solution thing.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view taken at A of FIG. 1 in accordance with the present invention;

FIG. 3 is a schematic view of a feed mechanism of the present invention;

FIG. 4 is an enlarged view of the invention at B of FIG. 3;

FIG. 5 is a cross-sectional view of the body of the solid melting furnace of the present invention.

In the figure: the device comprises a solid melting furnace body 1, an electric heating device 2, a temperature control cabinet 21, a lead wire 22, a heating wire 23, a ceramic tube 24, a thermocouple 25, a base 3, a support column 4, a top plate 5, a lifting adjusting mechanism 6, a rotating shaft 61, a driving gear 62, a toothed plate 63, a gear group 64, a motor 65, a feeding mechanism 7, a feeding hopper 71, a feeding pipe 72, a baffle plate 73, a pushing rod 74, a guide pipe 75, a special-shaped rod 76, a closing door plate 77, a discharging mechanism 8, a guide plate 81, an air guide cylinder 82, a branch pipe 83, an arch rod 84, a material blocking strip 85, a top plug 86, a telescopic air cylinder 87 and a top rod 9.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.

In the present invention, unless otherwise expressly specified or limited, the terms "disposed," "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected or detachably connected; may be a mechanical connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

The invention provides an aluminum alloy solution treatment device convenient for sampling and storing, which comprises a solution furnace main body 1, wherein a plug is arranged on a discharge pipe at the bottom of the solution furnace main body 1, an electric heating device 2 is arranged on the solution furnace main body 1, the bottom of the solution furnace main body 1 is fixedly connected with a base 3, two sides of the top of the base 3 are fixedly connected with supporting columns 4, the left side of the solution furnace main body 1 is connected with a balance rod, the left side of the balance rod is slidably connected with a limiting sliding plate, the limiting sliding plate is fixedly connected onto the supporting columns 4, the top of each supporting column 4 is fixedly connected with a top plate 5, the top of each top plate 5 is provided with a lifting adjusting mechanism 6, the middle of each top plate 5 is provided with a feeding mechanism 7 in a penetrating manner, the middle of the top of the base 3 is provided with a discharging mechanism 8, and two sides of the bottom of the solution furnace main body 1 are fixedly connected with ejector rods 9.

The electric heating device 2 comprises a temperature control cabinet 21 and a heating wire 23, wherein the left side of the temperature control cabinet 21 is electrically connected with a wire 22, the outer side of the heating wire 23 is sleeved with a ceramic tube 24, one end of the wire 22 is electrically connected with a thermocouple 25, and the output end of the thermocouple 25 is electrically connected with the heating wire 23.

The lifting adjusting mechanism 6 comprises two rotating shafts 61 and a motor 65, driving gears 62 are sleeved on two sides of the outer portion of each rotating shaft 61, toothed plates 63 are meshed on the back faces of the driving gears 62, the bottoms of the toothed plates 63 are connected with the tops of the solid melting furnace main bodies-1, gear sets 64 are sleeved on the left side of the outer portion of each rotating shaft 61, and the right sides of the motors 65 are connected with the rotating shafts 61.

The gear set 64 comprises three pinions which are sequentially distributed front and back, the pinions on the front and back sides are sleeved on the rotating shaft 61, and the bottom of the middle pinion is connected to the top plate 5 through a bearing seat.

The feeding mechanism 7 comprises a feeding hopper 71, the bottom of the feeding hopper 71 is communicated with a feeding pipe 72, both sides of the inner wall of the feeding pipe 72 are connected with baffle plates 73 through hinges, one side of each baffle plate 73 is fixedly connected with a chute plate, and the inner side of the sliding chute plate is connected with a sliding block in a sliding way, one side of the sliding block is connected with a push rod 74 through a hinge piece, both sides of the feed pipe 72 are communicated with guide pipes 75, the inner side of each guide pipe 75 is connected with a push block in a sliding way, one side of each push block is fixedly connected with a special-shaped rod 76, both sides of the feed hopper 71 are provided with related door plates 77 in a penetrating way, one side of the surface of the door closing plate 77 is provided with a through groove, one end of each special-shaped rod 76 is inserted into the inner side of the through groove, the front side of the door closing plate 77 is provided with through openings at equal intervals, and the inner side of the through opening is penetrated and provided with an inserting rod, one end of the inserting rod penetrates through the through opening and extends into a socket formed on the special-shaped rod 76, the bottom of the feeding pipe 72 is provided with a switch valve, and one side of the baffle plate 73 is connected with the inner wall of the feeding pipe 72 through a spring.

The discharging mechanism 8 comprises a guide plate 81 and two air cylinders 82, branch pipes 83 are fixedly connected to two sides of the front face of the top of the guide plate 81, the top of each branch pipe 83 is connected with an arch-shaped rod 84 through a piston plate, a material blocking strip 85 is fixedly connected to the middle of the bottom of each arch-shaped rod 84, a top plug 86 is slidably connected to the inner side of each air cylinder 82, a compression spring is connected to the bottom of each top plug 86, the bottom of one side of each air cylinder 82 is communicated with the bottom of one side of each branch pipe 83 through a connecting pipe, a sleeve pipe is connected to the bottom of the guide plate 81, a supporting shaft is connected to the inner side of each sleeve pipe in a penetrating mode, the two sides of the outer portion of each supporting shaft are connected to the base 3 through bearings, a telescopic air cylinder 87 is contacted to the back face of the bottom of the guide plate 81, and the bottom of one side of each telescopic air cylinder 87 is communicated with the air cylinders 82 through mounting pipes.

The working principle is as follows: during the use, pour the material into feeder hopper 71 in, the material extrudees push rod 74 through baffle 73, push rod 74 promotes dysmorphism pole 76 to the outside to let dysmorphism pole 76 promote and close door plant 77 and remove to the inboard of feeder hopper 71, thereby close feeder hopper 71, close and feed, carry out the blowing opening the switch valve, when needs control blowing how much, can control the dysmorphism pole in the penetration of inserted bar injection different distances, reach the effect of closing when different weight extrudees.

After feeding, the temperature control cabinet 21 controls the heating wire 23 to heat, the entering materials are subjected to solution treatment, and after the solution treatment is completed, the motor 65 drives the rotating shaft 61 to rotate, so that the driving gear 62 on the rotating shaft 61 drives the solid melting furnace to descend through the toothed plate 63.

The ejector rod 9 extrudes the gas cylinder 82 to obtain an ejector plug 86, air enters the branch pipe 83 and the telescopic gas cylinder 87 respectively, the guide plate 81 is inclined by the telescopic gas cylinder 87, the arched rod 84 is extruded by the air in the branch pipe 83, the arched rod 84 drives the material blocking strip 85 to ascend, when the solid smelting furnace performs blanking, the material is blanked from the guide plate 81, and samples needing to be stored can be remained on the guide plate 81 through the blocking of the material blocking strip 85.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.