阅读说明：本技术 一种一体成型的针织夹边带的织造方法及夹边带 (Weaving method of integrally-formed knitted edge clamping belt and edge clamping belt ) 是由 曹令学 张志生 何慧 于 2021-09-02 设计创作，主要内容包括：一种一体成型针织夹边带及其织造方法,包括以下步骤：通过纱线在双针床设备的对应针床内编织形成上侧夹边面和下侧夹边面,并且编织连接形成夹边功能区域,通过纱线在对应针床的相邻的舌针上进行成圈编织形成非夹边功能区域,同时将夹边功能区域的上侧夹边面、下侧夹边面连接在一起。本发明能更好的与布面效果相契合,能有效减少现有夹边带需要二次刺绣工序,更利于后续成衣缝制。(An integrally formed knitted edge clamping belt and a weaving method thereof comprise the following steps: the upper side clamping face and the lower side clamping face are formed by knitting yarns in corresponding needle beds of the double-needle bed equipment, the clamping function areas are formed by knitting connection, the non-clamping function areas are formed by performing loop knitting on adjacent latch needles of the corresponding needle beds through the yarns, and meanwhile, the upper side clamping face and the lower side clamping face of each clamping function area are connected together. The invention can better match with the cloth cover effect, can effectively reduce the need of secondary embroidery process of the existing edge-clamping belt, and is more beneficial to the subsequent tailoring of ready-made clothes.)

1. A weaving method of an integrally formed knitting edge clamping belt is characterized by comprising the following steps:

the upper side clamping face and the lower side clamping face are formed by knitting yarns in corresponding needle beds of the double-needle bed equipment, the clamping function areas are formed by knitting connection, the non-clamping function areas are formed by performing loop knitting on adjacent latch needles of the corresponding needle beds through the yarns, and meanwhile, the upper side clamping face and the lower side clamping face of each clamping function area are connected together.

2. The method of claim 1, wherein the one-piece knitted selvage forming function region is formed by knitting a yarn in both needle beds of the double needle bed apparatus or the two-piece function region is formed by knitting a process design in both needle beds of the double needle bed apparatus.

3. The utility model provides a knitting double-layered area of integrated into one piece, includes the area body, its characterized in that, the area body is woven through double needle bed equipment an organic whole and is formed, and the area body is including pressing from both sides limit functional area and non-contained limit functional area, and this press from both sides limit functional area and non-contained limit functional area weave simultaneously and form seamless connection structure, and the structure of pressing from both sides limit functional area is different with non-contained limit functional area's structure, and the length direction that presss from both sides limit functional area and non-contained limit functional area along the area body extends, presss from both sides the sandwich structure that limit functional area formed to have upside contained side face and downside contained side face.

4. The integrally formed knitted welt band of claim 3, wherein the band body is formed of a welt-clamping functional area and a non-welt-clamping functional area, and the width of the non-welt-clamping functional area is equal to or less than the width of the welt-clamping functional area or greater than the width of the welt-clamping functional area.

5. The integrally formed knitted welt band of claim 4, wherein the band body is formed with two welt-gripping functional areas and one non-welt-gripping functional area, the two welt-gripping functional areas being disposed on either side of the non-welt-gripping functional area.

6. The integrally formed knitted selvedge band according to claim 5, wherein the width of the two selvedge functional regions is the same or different.

7. The integrally formed knitted welt band of claim 6, wherein the width of the non-welt functional area is equal to the width of the band minus the widths of the two welt functional areas.

8. The integrally formed knitted selvedge grip according to any one of claims 3 to 7, wherein the width of the non-selvedge grip functional region is greater than or equal to 1mm, preferably 25 mm; the width of the edge clamping functional area is more than or equal to 1mm, and preferably 5 mm.

9. The integrally formed knitted selvage belt according to claim 8, wherein the selvage functional regions and the non-selvage functional regions are of a plane or mesh structure, are of an elastic belt body or no elastic belt body, and are of a double-sided structure or a single-sided structure.

10. The integrally formed knitted selvage belt according to claim 9, wherein the belt body is woven from a core spun yarn, nylon, polyester or cotton material in a double sided process or a chain backed process.

Technical Field

The invention relates to a knitted belt, in particular to a weaving method of an integrally-formed knitted edge clamping belt and the edge clamping belt.

Background

At present, the woven belt is widely applied to the textile industry and daily life such as automobile interior trim, house soft clothing and the like. Especially, the application of the clothing industry is the most widely, such as underpants, trouser legs, neckline, girdle, waistband, shoulder strap, etc. The edge-clamping belt is mainly applied to the lower peripheries of the underpants and the underwear and some splicing positions, and mainly endows the clothes with an elastic function.

The design and weaving process of the edge clamping belt have related patent technical reports. Through the search of patent databases, the following prior patent documents are found:

patent CN201420742099 discloses a knitted lace edge clamping belt, which comprises a knitted lace belt and a planar woven belt, wherein the knitted lace belt is provided with a belt body and flower buds knitted on one side edge of the belt body, and one side edge of the planar woven belt is connected with a joint position of the flower buds and the belt body on the knitted lace belt, especially in a single-needle embroidery manner.

According to the results of the patent search, the knitted lace clamping band used on the clothes containing the knitted lace clamping band on the market is produced by a crochet machine firstly, and then the lace clamping function is realized in an embroidering way. Therefore, the knitting lace edge clamping belt has the following defects: (1) the bottom belt needs to be produced firstly, and then the finished product with the clamped edge is embroidered, so that the production process is complicated, the efficiency is low, the abnormity is easy to generate, and the loss is relatively large; (2) the width difference of the edge clamping positions is easy to generate in the embroidering process, and the edge clamping positions are not aligned; (3) embroidery thread marks can be generated after embroidery, so that the appearance is influenced, and the skin is not comfortable; (4) because the base belt is embroidered by a plurality of base belts, height difference exists between the belt edges, and the possibility of scraping skin at the edge clamping position exists.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides a weaving method of an integrally-formed knitted edge clamping belt and the edge clamping belt.

In order to solve the technical problems, the invention adopts the following technical scheme:

a weaving method of an integrally formed knitted edge clamping belt comprises the following steps:

the upper side clamping face and the lower side clamping face are formed by knitting yarns in corresponding needle beds of the double-needle bed equipment, the clamping function areas are formed by knitting connection, the non-clamping function areas are formed by performing loop knitting on adjacent latch needles of the corresponding needle beds through the yarns, and meanwhile, the upper side clamping face and the lower side clamping face of each clamping function area are connected together.

The method comprises the steps of knitting yarns in two needle beds of double-needle bed equipment to form one edge clamping functional area, or knitting yarns in the two needle beds of the double-needle bed equipment to form two edge clamping functional areas through process design.

The utility model provides a knitting double-layered area of integrated into one piece, includes the area body, the area body is woven through double needle bed equipment an organic whole and is formed, and the area body is including pressing from both sides limit functional area and non-double-layered limit functional area, and this press from both sides limit functional area and non-double-layered limit functional area weave simultaneously and form seamless connection structure, and the structure of pressing from both sides limit functional area is different with non-double-layered limit functional area's structure, and double-layered limit functional area extends along the length direction of the area body with non-double-layered limit functional area, presss from both sides the regional sandwich structure that has upside press from both sides limit face and downside press from both sides the face that forms of limit functional area.

The belt body is composed of an edge clamping functional area and a non-edge clamping functional area, and the width of the non-edge clamping functional area can be adjusted according to requirements, namely the width of the non-edge clamping functional area can be equal to or less than that of the edge clamping functional area and can also be greater than that of the edge clamping functional area.

The area body comprises two contained side functional areas and a non-contained side functional area, and two contained side functional areas set up respectively in the both sides of non-contained side functional area.

The widths of the two edge clamping functional areas are the same or different.

The width value of the non-edge-clamping functional area is equal to the width value of the belt body minus the width values of the two edge-clamping functional areas.

The width of the non-edge-clamping functional area is more than or equal to 1mm, and preferably 25 mm; the width of the edge clamping functional area is more than or equal to 1mm, and preferably 5 mm.

The edge clamping functional area and the non-edge clamping functional area are in a plane or mesh structure and are elastic belt bodies or non-elastic belt bodies, and the non-edge clamping functional area is in a double-sided structure or a single-sided structure.

The belt body is woven by covering yarn, nylon, terylene or cotton materials by a double-sided process or a chain-knitting reverse-lining process.

The invention integrally weaves the edge clamping functional area and the non-edge clamping functional area through the corresponding needle beds of the double-needle bed device, so that the edge clamping functional area and the non-edge clamping functional area are seamlessly connected without interfaces to form an integral knitting edge clamping belt, a certain distance is reserved between the upper edge clamping surface and the lower edge clamping surface of the edge clamping functional area, and the ready-made clothes can not slide outwards due to the tight closing of the clamping opening when clamping the ready-made clothes part in the partial area, thereby being beneficial to the sewing and edge clamping of the ready-made clothes. The knitted fabric has knitted texture and good elasticity, and can be better matched with a cloth cover effect compared with the traditional edge clamping belt. The process that the secondary embroidery is needed in the existing edge clamping belt can be effectively reduced, the sewing of subsequent ready-made clothes is facilitated, the operation process is saved, the production efficiency is improved, and the sewing machine can be used for high-grade underwear, yoga clothes, sportswear and the like.

Drawings

FIG. 1 is a schematic cross-sectional view of a dual-nip functional area of the present invention;

FIG. 2 is a schematic cross-sectional view of a single-nip functional area of the present invention;

FIG. 3 is a schematic view of the lapping process of the woven tape of the present invention;

FIG. 4 is a schematic illustration of the weaving of the webbing of the present invention;

fig. 5 is a schematic diagram of an actual application of the woven tape of the present invention.

Detailed Description

For further understanding of the features and technical means of the present invention, as well as the specific objects and functions attained by the present invention, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.

As shown in fig. 1, the invention discloses an integrally formed knitted edge clamping belt, which comprises a belt body, wherein the belt body is integrally knitted by double-needle bed equipment, the belt body comprises an edge clamping functional area and a non-edge clamping functional area 3, the edge clamping functional area and the non-edge clamping functional area 3 are simultaneously knitted to form a seamless connection structure, the structure of the edge clamping functional area is different from that of the non-edge clamping functional area, the edge clamping functional area and the non-edge clamping functional area extend along the length direction of the belt body, and the edge clamping functional area forms a sandwich structure with an upper edge clamping surface and a lower edge clamping surface. The edge clamping functional area and the non-edge clamping functional area are integrally woven, so that the whole structure has no interface, the structure is woven according to a set weaving process, other sewing procedures which can effectively reduce the production link of the ready-made clothes are not needed, the production capacity and efficiency are improved, and the structure is more attractive and concise. The upper side clamping face and the lower side clamping face of the clamping edge functional area are connected with each other and are simultaneously connected with the non-clamping edge functional area to form an integral connecting structure.

A plurality of yarns are actively conveyed to a machine head through a warping pan head according to a certain warp let-off amount, and are woven according to a pre-designed process number to form a selvage clamping functional area, wherein the weaving process can be as follows: a warp flat weave, a satin weave, a double warp weave, a chain weft insertion, and the like.

The number of the edge clamping functional areas can be set to be one or two, so that different use requirements are met. Various embodiments are shown below.

In the first embodiment, as shown in fig. 2, the belt body is composed of an edge-clipping functional area 4 and a non-edge-clipping functional area 3, and the width of the non-edge-clipping functional area 3 can be adjusted as required, that is, the width of the non-edge-clipping functional area 3 can be equal to or less than the width of the edge-clipping functional area, or can be greater than the width of the edge-clipping functional area 4. In order to ensure the integrity and the aesthetic appearance of the belt body, the edge-clamping functional area 4 is arranged on one side of the belt body and has a smaller width. In the second embodiment, as shown in fig. 1, the belt body is composed of two edge-clamping functional areas and one non-edge-clamping functional area 3, the two edge-clamping functional areas are respectively arranged at two sides of the non-edge-clamping functional area 3, namely a left edge-clamping functional area 1 and a right edge-clamping functional area 2, and the left edge-clamping functional area 1 has an upper edge-clamping surface 11 and a lower edge-clamping surface 12; the right-side crimping functional region 2 has an upper crimping surface 21 and a lower crimping surface 22. The width of the two edge clamping functional areas is the same or different, and in a better mode, the width of the two edge clamping functional areas on the two sides of the non-edge clamping functional area is set to be the same, so that the structure is more compact. In some use occasions requiring different width sizes of two sides, the width of one edge clamping functional area can be larger than that of the other edge clamping functional area. When two contained side functional areas are set up, the two contained side functional areas are also connected with each other, and the two contained side functional areas are also connected with the non-contained side functional areas simultaneously, so that a stable integrated knitting structure is formed.

The width value of the non-edge-clamping functional area 3 is equal to the width value of the belt body minus the width values of the two edge-clamping functional areas. As shown in fig. 1, the total width of the belt body is W, the width of the left side clamping functional area 1 is W1, the width of the right side clamping functional area 2 is W3, and the width of the non-clamping functional area 3 is W2, so that W2 is W-W1-W3, wherein W2 is larger than or equal to 1mm, preferably 25 mm; the widths W1, W3 of the edge-clipping functional region are more than or equal to 1mm, preferably 5 mm.

The edge clamping functional area and the non-edge clamping area are of plane or mesh structures and are elastic belt bodies or non-elastic belt bodies, the non-edge clamping functional area is of a double-sided structure or a single-sided structure, and the double-sided structure, namely the two sides of the belt bodies, are correspondingly processed, so that the two sides of the belt bodies can be communicated for use. The single-sided structure is that one side is a skin-attached side and the other side is a garment side.

The belt body is woven through covering yarn, nylon, dacron or cotton material, according to the demand of difference, carries out corresponding yarn.

The resulting edge-gripping strip may be applied to apparel, such as pants, as shown in figure 5. Of course, the method can also be applied to other clothes or interior ornaments, and is not listed here.

In addition, the invention also provides a weaving method of the integrally formed knitting edge clamping belt, which comprises the following steps:

the upper side clamping face and the lower side clamping face are formed by knitting yarns in corresponding needle beds of the double-needle bed equipment, the clamping function areas are formed by knitting connection, the non-clamping function areas are formed by performing loop knitting on adjacent latch needles of the corresponding needle beds through the yarns, and meanwhile, the upper side clamping face and the lower side clamping face of each clamping function area are connected together. The double-needle bed equipment is characterized in that a double-edge functional area is formed by weaving in two needle beds of the double-needle bed equipment, or two double-edge functional areas are formed by weaving in two needle beds of the double-needle bed equipment through process design.

The arrangement of two edge-clipping functional areas is illustrated in fig. 1, 3 and 4. The welt-sandwiching functional area 1, the welt-sandwiching functional area 2, the upper welt surface 11 and the lower welt surface 12 of the welt-sandwiching functional area 1, the upper welt surface 21 and the lower welt surface 22 of the welt-sandwiching functional area 2, and the non-welt-sandwiching functional area 3 are used for the F-needle bed and the B-needle bed of the double-needle bed apparatus.

The left clamp functional area 1 and the right clamp functional area 2 are respectively knitted in an F needle bed and a B needle bed in fig. 4, yarns S1 and S2 in fig. 3 respectively penetrate through guide bars GB1 and GB2 guide needles in fig. 4 and perform single-needle-bed weft insertion movement on the F needle bed according to preset technological codes, and yarn S3 in fig. 3 respectively penetrates through guide bar GB3 guide needles in fig. 4 and performs single-needle-bed looping movement on the F needle bed according to preset technological codes, and is knitted together with yarns S1 and S2 to form a lower clamp face 12 and a lower clamp face 22; yarns S7 and S8 in fig. 3 are respectively passed through guide bars GB7 and GB8 in fig. 4 to perform a weft insertion movement on the F needle bed according to a preset process number, and yarn S6 in fig. 3 is passed through guide bar GB6 in fig. 4 to perform a looping movement on the F needle bed according to a preset process, and is knitted together with yarns S7 and S8 to form upper and lower clip surfaces 11 and 21. Different specifications can be selected according to actual demands for the yarns on the same guide bar, the yarns with different quantities achieve the final effects of different thicknesses and widths, the more the yarns on the left side and the right side of the same guide bar, the larger the width value of the edge clamping area is, namely W1 and W3 are, the wider the interval between the left area and the right area of the same guide bar is, the larger the width value of the non-edge clamping area is, namely W2 is. Yarn S4 in fig. 3 passes through guide bar GB4 in fig. 4 to make double-warp flat knitting on two latch needles adjacent to a F, B needle bed, yarn S5 in fig. 3 passes through guide bar GB5 in fig. 4 to make double-warp flat knitting symmetrical to S4 on two latch needles adjacent to a F, B needle bed, yarns S4 and S5 are interlaced to form a non-welt-clipping region, and the upper and lower welt-clipping surfaces 11 and 12 of the left welt-clipping functional region 1 are joined together while forming the non-welt-clipping region, and the upper and lower welt-clipping surfaces 21 and 22 of the right welt-clipping functional region 2 are joined together, thereby integrally forming a knitted welt band, integrally seamless joining, and having no seam.

The widths of the edge clamping area and the non-edge clamping area can be adjusted according to actual needs, for example, the non-edge clamping area can be of a single-sided structure or a double-sided structure, and latch needles on the two needle beds can be oppositely configured or staggered.

For the specific manufacturing process, reference may be made to the following:

firstly, inputting a weaving process number on a microcomputer touch screen of an electronic controller, and storing and confirming the number. Secondly, the warp beam is arranged on the corresponding active warp let-off beam according to the process and the size of the warp let-off amount, and the warp let-off amount can be directly set with the warp let-off parameters of the warp beam in the microcomputer through an electronic screen according to the yarn laying amount.

And thirdly, passing one or more groups of warp threads which are arranged in parallel into holes of the yarn guide needles on the corresponding guide bars, and performing transverse movement on the corresponding knitting needles along with the guide bars according to preset technological codes.

And fourthly, starting the machine, and performing looping movement and transverse movement on yarns on the yarn guide needles on the guide bars under the mutual cooperation of the latch needles, the sinkers and other looping machine members to form the integrally formed knitting edge clamping belt.

Although the present invention has been described in detail with reference to the embodiments, it will be apparent to those skilled in the art that modifications, equivalents, improvements, and the like can be made in the technical solutions of the foregoing embodiments or in some of the technical features of the foregoing embodiments, but those modifications, equivalents, improvements, and the like are all within the spirit and principle of the present invention.