阅读说明：本技术 一种弯头补强板压制工装 (Elbow stiffening plate pressing tool ) 是由 袁媛 陈晨 周灿灿 于 2021-09-29 设计创作，主要内容包括：本发明涉及一种弯头补强板压制工装,包括底座和固定机构,所述底座的顶部固定安装有成型机构,所述固定机构的底部固定安装有压制机构；所述成型机构包括侧板、第一固筋板和第一弧形板,所述底座的顶部固定安装有侧板,所述底座的顶部固定安装有第一固筋板,所述第一固筋板的内部固定安装有第一弧形板；所述压制机构包括中固板、第二固筋板和第二弧形板,所述固定机构的底部固定安装有中固板,所述中固板的底部固定安装有第二固筋板。该弯头补强板压制工装,第一弧形板和第二弧形板根据所压制的弯头弧度设置,准确定高,可重复压力该规格的弯头补强板；用液压机压制液压机压板压制弯头补强板,节省了人工切割的时间,提高工作效率。(The invention relates to an elbow reinforcing plate pressing tool which comprises a base and a fixing mechanism, wherein a forming mechanism is fixedly installed at the top of the base, and a pressing mechanism is fixedly installed at the bottom of the fixing mechanism; the forming mechanism comprises a side plate, a first reinforcing plate and a first arc-shaped plate, the side plate is fixedly installed at the top of the base, the first reinforcing plate is fixedly installed at the top of the base, and the first arc-shaped plate is fixedly installed inside the first reinforcing plate; the pressing mechanism comprises a middle fixed plate, a second fixed rib plate and a second arc-shaped plate, the bottom of the fixed mechanism is fixedly provided with the middle fixed plate, and the bottom of the middle fixed plate is fixedly provided with the second fixed rib plate. According to the elbow reinforcing plate pressing tool, the first arc-shaped plate and the second arc-shaped plate are arranged according to the radian of a pressed elbow, the height is accurately determined, and the elbow reinforcing plate with the specification can be repeatedly pressed; the hydraulic press pressing plate is used for pressing the elbow reinforcing plate, so that the manual cutting time is saved, and the working efficiency is improved.)

1. The utility model provides an elbow stiffening plate suppression frock, includes base (1) and fixed establishment (4), its characterized in that: the top of the base (1) is fixedly provided with a forming mechanism (2), and the bottom of the fixing mechanism (4) is fixedly provided with a pressing mechanism (3);

the forming mechanism (2) comprises a side plate (201), a first rib fixing plate (202) and a first arc-shaped plate (203), the side plate (201) is fixedly installed at the top of the base (1), the first rib fixing plate (202) is fixedly installed at the top of the base (1), and the first arc-shaped plate (203) is fixedly installed inside the first rib fixing plate (202);

the pressing mechanism (3) comprises a middle fixing plate (301), a second fixing rib plate (302) and a second arc-shaped plate (303), the middle fixing plate (301) is fixedly installed at the bottom of the fixing mechanism (4), the second fixing rib plate (302) is fixedly installed at the bottom of the middle fixing plate (301), and the second arc-shaped plate (303) is fixedly installed inside the second fixing rib plate (302).

2. The elbow reinforcing plate pressing tool according to claim 1, characterized in that: the base (1) is a rectangular plate, the number of the side plates (201) is two, the side plates are distributed on the top of the base (1) in the left-right direction, arc-shaped transition grooves are formed in the tops of the side plates (201), the first reinforcing plates (202) are located between the left side plate and the right side plate (201), the number of the first reinforcing plates (202) is five, the first reinforcing plates are distributed between the left side plate and the right side plate (201) at equal intervals, and the first reinforcing plates (202) and the side plates (201) are longitudinally oriented.

3. The elbow reinforcing plate pressing tool according to claim 1, characterized in that: the bottom of the first arc-shaped plate (203) is inserted into the first rib fixing plate (202), the number of the first arc-shaped plates (203) is five, the first arc-shaped plates are equidistantly distributed between the left side plate and the right side plate (201), the first arc-shaped plates (203) and the first rib fixing plate (202) are distributed in a staggered mode, and the top of the first arc-shaped plates (203) extends to the top of the first rib fixing plate (202).

4. The elbow reinforcing plate pressing tool according to claim 1, characterized in that: the top of the middle fixed plate (301) is fixedly connected with the bottom of the fixing mechanism (4), the top of the second fixed rib plates (302) is fixedly connected with the bottom of the middle fixed plate (301), the number of the second fixed rib plates (302) is five, the second fixed rib plates are distributed at the bottom of the middle fixed plate (301) at equal intervals, and the orientation of the second fixed rib plates (302) is consistent with that of the first fixed rib plates (202).

5. The elbow reinforcing plate pressing tool according to claim 1, characterized in that: the top of second arc (303) extends to the inside of second solid gusset (302), the bottom of second arc (303) extends to the bottom of second solid gusset (302), the quantity of second arc (303) is five, and is the bottom of equidistance distribution well solid board (301), orientation unanimous of second arc (303) and first arc (203), and second arc (303) corresponds with the radian of first arc (203).

6. The elbow reinforcing plate pressing tool according to claim 1, characterized in that: fixed establishment (4) include stand (401), strengthening rib (402) and connecting plate (403), the bottom of stand (401) and the top fixed connection of well solid board (301), the quantity of strengthening rib (402) is four, and is the equidistance and encircles the outside that distributes at stand (401), four the relative one side of strengthening rib (402) respectively with the outside fixed connection of stand (401), and the highly uniform of the height of strengthening rib (402) and stand (401).

7. The elbow reinforcing plate pressing tool according to claim 6, characterized in that: the bottom of the connecting plate (403) is fixedly connected with the top of the upright post (401), and the tops of the four reinforcing ribs (401) are fixedly connected with the bottom of the connecting plate (401).

8. The elbow reinforcing plate pressing tool according to claim 6, characterized in that: the top of the connecting plate (403) is fixedly connected with a hydraulic press plate (5), and the bottom of the hydraulic press plate (5) is attached to the top of the connecting plate (403).

Technical Field

The invention relates to the technical field of elbow reinforcing plates, in particular to an elbow reinforcing plate pressing tool.

Background

The elbow reinforcing plate pressing tool is commonly used in the light industry, the chemical industry, the petrochemical industry, the coal chemical industry and the marine industry, every manufacturing plant can meet the condition that the elbow needs to be welded to increase the strength of the elbow in the assembling process, and the conventional method is to directly cut a plate with a required radian by using a ready-made elbow.

The elbow cutting is used to current elbow stiffening plate, cause the material cost to increase, the problem of extravagant elbow, existing elbow stiffening plate adopts to purchase ready-made standard elbow more, cut it off can be used for the welded board that has the radian, reweld elbow department, the workman will cut the elbow badly carelessly, cause the waste of material, and the cutting degree of difficulty is big, the precision is not well controlled, the inspection often too late, time consuming in addition is long, seriously influence work efficiency and project progress, be difficult to satisfy the demand of elbow stiffening plate, so an elbow stiffening plate suppression frock has been proposed to solve the problem in the aforesaid.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides the elbow reinforcing plate pressing tool which can be repeatedly used, is directly pressed by a plate, and saves materials and economic cost compared with elbow cutting; the manufacturing is simple and convenient, and the pressing period is fast; the elbow stiffening plate is prepared to the suppression from the material to accomplish from a workman suppression and only needs 15 minutes can accomplish advantages such as, has solved current elbow for the stiffening plate elbow cutting, causes the material cost to increase, the problem of extravagant elbow.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme: the elbow reinforcing plate pressing tool comprises a base and a fixing mechanism, wherein a forming mechanism is fixedly installed at the top of the base, and a pressing mechanism is fixedly installed at the bottom of the fixing mechanism;

the forming mechanism comprises a side plate, a first reinforcing plate and a first arc-shaped plate, the side plate is fixedly installed at the top of the base, the first reinforcing plate is fixedly installed at the top of the base, and the first arc-shaped plate is fixedly installed inside the first reinforcing plate;

the pressing mechanism comprises a middle fixed plate, a second fixed rib plate and a second arc-shaped plate, the middle fixed plate is fixedly installed at the bottom of the fixing mechanism, the second fixed rib plate is fixedly installed at the bottom of the middle fixed plate, and the second arc-shaped plate is fixedly installed inside the second fixed rib plate.

Preferably, the base is a rectangular plate, the number of the side plates is two, the side plates are distributed on the top of the base in the left-right direction, the top of each side plate is provided with an arc transition groove, the first reinforcing plate is located between the left side plate and the right side plate, the number of the first reinforcing plates is five, the first reinforcing plates are distributed between the left side plate and the right side plate at equal intervals, and the first reinforcing plates and the side plates are longitudinally oriented.

Preferably, the bottom of the first arc-shaped plate is inserted into the first rib fixing plate, the number of the first arc-shaped plates is five, the first arc-shaped plates are equidistantly distributed between the left side plate and the right side plate, the first arc-shaped plates and the first rib fixing plates are distributed in a staggered mode, and the top of the first arc-shaped plate extends to the top of the first rib fixing plate.

Preferably, the top of the middle fixed plate is fixedly connected with the bottom of the fixing mechanism, the top of the second rib fixing plates is fixedly connected with the bottom of the middle fixed plate, the number of the second rib fixing plates is five, the second rib fixing plates are equidistantly distributed at the bottom of the middle fixed plate, and the orientation of the second rib fixing plates is consistent with that of the first rib fixing plates.

Preferably, the top of the second arc extends to the inside of the second rib fixing plate, the bottom of the second arc extends to the bottom of the second rib fixing plate, the number of the second arc is five, the second arc is distributed at the bottom of the middle rib fixing plate at equal intervals, the orientation of the second arc is consistent with that of the first arc, and the radian of the second arc corresponds to that of the first arc.

Preferably, fixed establishment includes stand, strengthening rib and connecting plate, the bottom of stand and the top fixed connection of well solid board, the quantity of strengthening rib is four, and is the equidistance and encircles the outside that distributes at the stand, four the relative one side of strengthening rib respectively with the outside fixed connection of stand, and the highly uniform of the height of strengthening rib and stand.

Preferably, the bottom of the connecting plate is fixedly connected with the top of the upright column, and the tops of the four reinforcing ribs are fixedly connected with the bottom of the connecting plate.

Preferably, the top of the connecting plate is fixedly connected with a hydraulic press plate, and the bottom of the hydraulic press plate is attached to the top of the connecting plate.

(III) advantageous effects

Compared with the prior art, the invention provides an elbow reinforcing plate pressing tool, which has the following beneficial effects:

1. this elbow stiffening plate suppression frock, base through setting up, the base is used for realizing the supporting role of bottom, base and plane contact, conveniently realize the bottom and connect, forming mechanism through setting up, it is convenient in the inside shape of steel sheet according to forming mechanism to make things convenient for, the required elbow radian shape of shaping play, realize the elbow purpose, pressing mechanism through setting up, it is convenient in the outside shape of steel sheet according to pressing mechanism, and join in marriage forming mechanism, press into required elbow radian shape with the steel sheet, through the fixed establishment who sets up, fixed establishment is used for realizing the effect of connecting at pressing mechanism top, it is firm to be connected between effectual assurance and the hydraulic stem, press plate through setting up, press plate is connected with the hydraulic press, the pressure that utilizes the hydraulic press acts on pressing mechanism, make pressing mechanism suppress the steel sheet.

2. This elbow stiffening plate suppression frock, through the curb plate that sets up for to the limiting displacement of forming mechanism both sides, increase the equilibrium to forming mechanism, through first solid gusset and the first arc that sets up, first solid gusset cooperation first arc forms the radian grid, first arc is crisscross each other between the first solid gusset, guarantees that the inside arc of forming mechanism is stable, and first solid gusset is effectual consolidates first arc, guarantees to be difficult for crooked.

3. This elbow stiffening plate suppression frock, well solid board through setting up, well solid board is used for connecting fixed establishment, fixed establishment connects pressing mechanism in fixed establishment's bottom through well solid board, guarantee to make well solid board produce the displacement under fixed establishment's thrust, through the solid gusset of the second and the second arc that set up, the solid gusset of muscle cooperation second arc formation radian grid is fixed to the second, the solid gusset of second and second arc are crisscross each other, guarantee that pressing mechanism's arc is stable, the effectual reinforcement second arc of muscle is fixed to the second, guarantee to be difficult for crooked.

Drawings

FIG. 1 is a schematic three-dimensional structure of the present invention;

FIG. 2 is a schematic front view of the present invention;

FIG. 3 is a schematic side view of the present invention.

In the figure: the device comprises a base 1, a forming mechanism 2, a side plate 201, a first rib fixing plate 202, a first arc-shaped plate 203, a pressing mechanism 3, a middle fixing plate 301, a second rib fixing plate 302, a second arc-shaped plate 303, a fixing mechanism 4 and a hydraulic press plate 5.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, a pressing tool for an elbow reinforcing plate comprises a base 1 and a fixing mechanism 4, wherein the base 1 is arranged on the base 1 for supporting the bottom, the base 1 is in contact with a plane for conveniently realizing bottom connection, a forming mechanism 2 is fixedly arranged on the top of the base 1, a forming mechanism 2 is arranged on the top of the base 1 for conveniently forming a required elbow radian shape according to the internal shape of the forming mechanism 2 to realize the purpose of elbow, a pressing mechanism 3 is fixedly arranged on the bottom of the fixing mechanism 4 for conveniently forming the steel plate into the required elbow radian shape according to the external shape of the pressing mechanism 3 by the arranged pressing mechanism 3 and matching with the forming mechanism 2, the fixing mechanism 4 is arranged on the bottom of the fixing mechanism 4 for realizing the connection effect on the top of the pressing mechanism 3, so as to effectively ensure the connection between the fixing mechanism and a hydraulic rod to be stable, the pressing mechanism 3 presses the steel plate by the arranged hydraulic press plate 5, wherein the hydraulic press plate 5 is connected with the hydraulic press, and the pressure of the hydraulic press acts on the pressing mechanism 3 to press the steel plate;

the forming mechanism 2 comprises a side plate 201, a first rib fixing plate 202 and a first arc-shaped plate 203, the side plate 201 is fixedly mounted at the top of the base 1, the side plate 201 is arranged for limiting two sides of the forming mechanism 2 and improving balance of the forming mechanism 2, the first rib fixing plate 202 is fixedly mounted at the top of the base 1, the first arc-shaped plate 203 is fixedly mounted inside the first rib fixing plate 202, the first rib fixing plate 202 and the first arc-shaped plate 203 are arranged, the first rib fixing plate 202 is matched with the first arc-shaped plate 203 to form an arc-shaped grid, the first arc-shaped plates 203 are staggered among the first rib fixing plates 202, arc stability inside the forming mechanism 2 is guaranteed, the first arc-shaped plate 203 is effectively reinforced by the first rib fixing plate 202, and deflection is not prone to being guaranteed;

the pressing mechanism 3 comprises a middle fixing plate 301, a second fixing rib plate 302 and a second arc-shaped plate 303, the middle fixing plate 301 is fixedly arranged at the bottom of the fixing mechanism 4, through the arrangement of the middle fixed plate 301, the middle fixed plate 301 is used for connecting the fixing mechanism 4, the fixing mechanism 4 connects the pressing mechanism 3 to the bottom of the fixing mechanism 4 through the middle fixed plate 301, so as to ensure that the middle fixed plate 301 is displaced under the thrust of the fixing mechanism 4, the bottom of the middle fixed plate 301 is fixedly provided with the second fixed rib plate 302, the interior of the second fixed rib plate 302 is fixedly provided with the second arc-shaped plate 303, through the second solid gusset 302 and the second arc 303 that set up, the second is solid gusset 302 and is cooperated second arc 303 and form the radian grid, and the second is solid gusset 302 and second arc 303 crisscross each other, guarantees that pressing mechanism 3's arc is stable, and the effectual reinforcement second arc 303 of second solid gusset 302 guarantees to be difficult for crooked.

According to the elbow reinforcing plate pressing tool, the first arc-shaped plate 203 and the second arc-shaped plate 303 are arranged according to the radian of a pressed elbow, the height is accurately determined, and the elbow reinforcing plate with the specification can be repeatedly pressed; the hydraulic press pressing plate 5 is used for pressing the elbow reinforcing plate, so that the manual cutting time is saved, and the working efficiency is improved.

When in use, the following steps are carried out:

1) placing a steel plate on the top of the forming mechanism 2, and attaching the bottom of the steel plate to the upper surface of the forming mechanism 2;

2) the hydraulic press presses the hydraulic press plate 5, and the hydraulic press plate 5 acts on the fixing mechanism 4 after being stressed;

3) the fixing mechanism 4 transmits the motion to the pressing mechanism 3, and the steel plate on the top of the forming mechanism 2 is pressed along the shape of the steel plate after the pressing mechanism 3;

4) after being pressed, the steel plate is stretched along the surface appearance of the pressing mechanism 3 and matched with the forming mechanism 2, so that the bottom of the steel plate is attached to the top of the forming mechanism 2, and the steel plate is pressed and formed;

in conclusion, the elbow reinforcing plate pressing tool is provided with the base 1, the base 1 is used for realizing the supporting function of the bottom, the base 1 is contacted with the plane, the bottom connection is conveniently realized, by the forming mechanism 2, the steel plate can be conveniently formed into the required elbow radian shape according to the internal shape of the forming mechanism 2, thereby realizing the purpose of elbow, the pressing mechanism 3 is arranged, so that the steel plate can be conveniently pressed into the required elbow radian shape according to the external shape of the pressing mechanism 3 and by matching with the forming mechanism 2, through the arranged fixing mechanism 4, the fixing mechanism 4 is used for realizing the connection effect on the top of the pressing mechanism 3, the connection stability between the pressing mechanism and the hydraulic rod is effectively ensured, the hydraulic press pressing plate 5 is connected with the hydraulic press, and the pressure of the hydraulic press acts on the pressing mechanism 3 to enable the pressing mechanism 3 to press the steel plate.

Wherein, curb plate 201 through setting up for limiting displacement to 2 both sides of forming mechanism, increase the equilibrium to forming mechanism 2, through first solid gusset 202 and first arc 203 that set up, first solid gusset 202 cooperates first arc 203 to form the radian grid, and first arc 203 is crisscross each other between first solid gusset 202, guarantees that the inside arc of forming mechanism 2 is stable, and first solid gusset 202 is effectual to consolidate first arc 203, guarantees to be difficult for crooked.

And, through the well solid board 301 that sets up, well solid board 301 is used for connecting fixed establishment 4, fixed establishment 4 connects pressing mechanism 3 in the bottom of fixed establishment 4 through well solid board 301, guarantee to make well solid board 301 produce the displacement under the thrust through fixed establishment 4, through the solid gusset of second 302 and the second arc 303 that set up, the solid gusset of second 302 cooperates second arc 303 to form the radian grid, the solid gusset of second 302 and second arc 303 are crisscross each other, guarantee that pressing mechanism 3's arc is stable, the effectual second arc 303 that consolidates of the solid gusset of second 302, guarantee to be difficult for crooked, the elbow cutting for the current elbow stiffening plate has been solved, cause material cost to increase, the problem of extravagant elbow.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.