阅读说明：本技术 一种捆扎圆钢热处理用快速吊装转运系统 (Tie up round steel thermal treatment with quick hoist and mount transit system ) 是由 王金刚 刘新波 郭敬威 滑鑫 张爽 郭爱华 冯召辉 于 2021-10-08 设计创作，主要内容包括：一种涉及吊装转运技术领域的捆扎圆钢热处理用快速吊装转运系统,通过起重机对捆扎圆钢快速批量转运,包含吊装室、转运车和垫块取放装置；所述吊装室为槽型结构,吊装室内底部设有用于使转运车进入吊装室内的轨道；所述转运车顶部沿转运车长度方向轴线间隔设有多个用于分层支撑捆扎圆钢的支撑座,所述支撑座呈W形结构,支撑座顶部两侧均活动连接有用于支撑上层捆扎圆钢的垫块；所述吊装室两侧壁对应支撑座的位置均设有垫块取放装置；本发明结构简单,通过起重机同时起吊两组并排的捆扎圆钢,通过转运车能够一次转运四组捆扎圆钢,全自动操作,安全系数及作业效率相比传统作业方式具有极大提高。(A rapid hoisting and transferring system for the heat treatment of round steel strapping, which relates to the technical field of hoisting and transferring, is used for rapidly transferring round steel strapping in batches by a crane and comprises a hoisting chamber, a transfer trolley and a cushion block taking and placing device; the hoisting chamber is of a groove-shaped structure, and a track for enabling the transfer trolley to enter the hoisting chamber is arranged at the bottom in the hoisting chamber; the top of the transfer trolley is provided with a plurality of supporting seats for supporting the binding round steel in a layered mode at intervals along the axial line of the length direction of the transfer trolley, the supporting seats are of a W-shaped structure, and two sides of the top of each supporting seat are movably connected with cushion blocks for supporting the binding round steel on the upper layer; cushion block taking and placing devices are arranged on the two side walls of the hoisting chamber corresponding to the positions of the supporting seats; the automatic round steel bar transfer trolley has a simple structure, two groups of parallel round steel bars are lifted by the crane at the same time, four groups of round steel bars can be transferred at one time by the transfer trolley, the automatic round steel bar transfer trolley is fully automatically operated, and the safety factor and the operation efficiency are greatly improved compared with the traditional operation mode.)

1. The utility model provides a tie up round steel thermal treatment and transport system with quick hoist and mount, transport characterized by in batches fast to tying up round steel (1) through the hoist: comprises a hoisting chamber (2), a transfer trolley (3) and a cushion block taking and placing device (4); the hoisting chamber (2) is of a groove-shaped structure, and a track (5) for enabling the transfer trolley (3) to enter the hoisting chamber (2) is arranged at the bottom in the hoisting chamber (2); a plurality of supporting seats (6) for supporting the binding round steel (1) in a layered mode are arranged at the top of the transfer trolley (3) at intervals along the axial line of the length direction of the transfer trolley (3), the supporting seats (6) are of a W-shaped structure, and two sides of the top of each supporting seat (6) are movably connected with cushion blocks (7) for supporting the binding round steel (1) on the upper layer;

cushion block taking and placing devices (4) are arranged on the two side walls of the hoisting chamber (2) at positions corresponding to the supporting seat (6); the cushion block taking and placing device (4) comprises a mounting seat (4-1), a guide groove (4-2), a guide rod (4-3) and a grabbing mechanism, the mounting seat (4-1) is correspondingly and fixedly connected with the hoisting chamber (2), the guide groove (4-2) which is correspondingly and vertically arranged on the side wall of the hoisting chamber (2) is arranged at the top of the mounting seat (4-1), an opening is formed in the side wall of the hoisting chamber (2) and corresponds to the notch of the guide groove (4-2), the guide rod (4-3) is connected in the guide groove (4-2) in a sliding mode, the grabbing mechanism is arranged at the top of the rod body of the guide rod (4-3), and a driving device (8) for driving the guide rod (4-3) to drive the grabbing mechanism to penetrate through the opening of the guide groove (4-2) is arranged on the groove body of the guide groove (4-2);

one end of the cushion block (7) corresponding to the cushion block taking and placing device (4) is provided with an opening into which the corresponding guide rod (4-3) can be inserted, and the top of the end of the cushion block (7) is provided with a vertically upward flange;

the grabbing mechanism comprises a fixed seat (4-4), a lever buckle (4-5) and an electric telescopic rod (4-6), the bottom of the fixed seat (4-4) is correspondingly and fixedly connected with the top of a guide rod (4-3), the middle of the rod body of the lever buckle (4-5) is correspondingly hinged with the top of the fixed seat (4-4), one end, corresponding to a guide groove (4-2), of the lever buckle (4-5) is hinged with the electric telescopic rod (4-6), one end, departing from the lever buckle (4-5), of the electric telescopic rod (4-6) is correspondingly hinged with the top of the guide rod (4-3), and the other end of the lever buckle (4-5) is provided with a clamping hook (4-7) capable of being correspondingly clamped with a flange at the top of a cushion block (7).

2. The rapid hoisting and transferring system for the heat treatment of round steel bars for binding according to claim 1, which is characterized in that: the supporting seat is characterized in that steps (9) for preventing the cushion block (7) from slipping accidentally are arranged at the end parts of the two sides of the top of the supporting seat (6), and a telescopic cylinder (4-8) for vertically lifting the guide groove (4-2) is arranged in the mounting seat (4-1).

3. The rapid hoisting and transferring system for the heat treatment of the round steel bundle as claimed in claim 2, wherein: and a guide sleeve which is correspondingly matched with the top of the mounting seat (4-1) in a sliding manner is arranged at the bottom of the guide groove (4-2).

4. The rapid hoisting and transferring system for the heat treatment of round steel bars for binding according to claim 1, which is characterized in that: and guide columns (4-9) which are correspondingly matched with the guide grooves (4-2) in a sliding manner are arranged on two sides of the fixed seat (4-4).

5. The rapid hoisting and transferring system for the heat treatment of the round steel bundle as claimed in claim 4, wherein: one end of the guide column (4-9) departing from the fixed seat (4-4) is provided with a sensor (4-10) used for limiting the extending position of the fixed seat (4-4).

6. The rapid hoisting and transferring system for the heat treatment of round steel bars for binding according to claim 1, which is characterized in that: the driving device (8) is a gear and rack mechanism, a rack which is parallel to the guide rod (4-3) correspondingly is arranged at the top of one end of the guide rod (4-3) corresponding to the guide groove (4-2), a motor is arranged on one side of the guide groove (4-2), and the output end of the motor is in transmission connection with a gear which is correspondingly meshed with the rack.

7. The rapid hoisting and transferring system for the heat treatment of round steel bars for binding according to claim 1, which is characterized in that: the top of the rod body of the guide rod (4-3) is of a triangular convex structure, the bottom of the rod body of the guide rod (4-3) is of a triangular groove structure, and the opening of the cushion block (7) is correspondingly matched with the rod body structure of the guide rod (4-3).

8. The rapid hoisting and transferring system for the heat treatment of round steel bars for binding according to claim 1, which is characterized in that: the top of the supporting seat (6) is provided with a pointed bulge, and the bottom of the body of the cushion block (7) is provided with a groove correspondingly matched with the pointed bulge at the top of the supporting seat (6).

9. The rapid hoisting and transferring system for the heat treatment of round steel bars for binding according to claim 1, which is characterized in that: one end of the cushion block (7) corresponding to the cushion block taking and placing device (4) is provided with a flange for preventing the bundled round steel (1) from accidentally slipping.

10. The rapid hoisting and transferring system for the heat treatment of round steel bars for binding according to claim 1, which is characterized in that: and heat insulation plates (10) are paved on two inner side walls of the hoisting chamber (2).

Technical Field

The invention relates to the technical field of hoisting and transferring, in particular to a rapid hoisting and transferring system for heat treatment of round steel for bundling.

Background

At present, the situations of heat, dirt, fatigue and bulk existing in the field of domestic round steel binding heat treatment quenching manufacturing are very prominent; the hoist and mount is singly organized to traditional mode many, and not only work efficiency is low, and when work piece quantity is great, often waste a large amount of time, also be accompanied by higher safety risk, especially in the heat treatment workshop, it often accompanies the high temperature to tie up the round steel, leads to burning, scald accident to frequently send, and this kind of phenomenon is the problem that technical staff in the field awaits a urgent need to solve.

Disclosure of Invention

In order to overcome the defects in the background art, the invention discloses a rapid hoisting and transferring system for heat treatment of round steel strapping.

In order to achieve the purpose, the invention adopts the following technical scheme:

a quick hoisting and transferring system for heat treatment of round steel strapping comprises a hoisting chamber, a transfer trolley and a cushion block picking and placing device, wherein the hoisting chamber is used for quickly transferring the round steel strapping in batches by a crane; the hoisting chamber is of a groove-shaped structure, and a track for enabling the transfer trolley to enter the hoisting chamber is arranged at the bottom in the hoisting chamber; the top of the transfer trolley is provided with a plurality of supporting seats for supporting the binding round steel in a layered mode at intervals along the axial line of the length direction of the transfer trolley, the supporting seats are of a W-shaped structure, and two sides of the top of each supporting seat are movably connected with cushion blocks for supporting the binding round steel on the upper layer;

cushion block taking and placing devices are arranged on the two side walls of the hoisting chamber corresponding to the positions of the supporting seats; the cushion block taking and placing device comprises a mounting seat, a guide groove, a guide rod and a grabbing mechanism, the mounting seat is correspondingly and fixedly connected with the hoisting chamber, the top of the mounting seat is provided with the guide groove which is correspondingly and vertically perpendicular to the side wall of the hoisting chamber, an opening is formed in the position, corresponding to the guide groove, of the side wall of the hoisting chamber, the guide rod is connected in the guide groove in a sliding mode, the top of the rod body of the guide rod is provided with the grabbing mechanism, and the groove body of the guide groove is provided with a driving device which is used for driving the guide rod to drive the grabbing mechanism to penetrate through the opening of the guide groove;

an opening into which the corresponding guide rod can be inserted is formed in one end, corresponding to the cushion block taking and placing device, of the cushion block, and a vertically upward flange is arranged at the top of the end of the cushion block;

snatch mechanism contains fixing base, lever and detains and electric telescopic handle, the fixing base bottom corresponds the fastening connection with the guide arm top, and the lever is detained shank middle part and is corresponded articulated with the fixing base top, and the lever is detained the one end that corresponds the guide way and is articulated to have electric telescopic handle, and electric telescopic handle deviates from the one end that the lever was detained and corresponds articulatedly with the guide arm top, and the other end that the lever was detained is equipped with the pothook that can correspond the block with cushion top flange.

Preferably, the end parts of two sides of the top of the supporting seat are respectively provided with a step for preventing the cushion block from slipping accidentally, and a telescopic cylinder for vertically lifting the guide groove is arranged in the mounting seat.

Preferably, the bottom of the guide groove is provided with a guide sleeve which is correspondingly matched with the top of the mounting seat in a sliding manner.

Preferably, the two sides of the fixed seat are respectively provided with a guide post which is in sliding fit with the guide groove.

Preferably, one end of the guide post, which faces away from the fixing seat, is provided with a sensor for limiting the extending position of the fixing seat.

Preferably, the driving device is a rack and pinion mechanism, a rack which is parallel to the guide rod is arranged at the top of one end of the guide rod, which corresponds to the guide groove, a motor is arranged on one side of the guide groove, and the output end of the motor is in transmission connection with a gear which is correspondingly meshed with the rack.

Preferably, the top of the guide rod body is of a triangular convex structure, the bottom of the guide rod body is of a triangular groove structure, and the opening of the cushion block is correspondingly matched with the structure of the guide rod body.

Preferably, the top of the supporting seat is provided with a pointed protrusion, and the bottom of the cushion block body is provided with a groove correspondingly matched with the pointed protrusion on the top of the supporting seat.

Preferably, one end of the cushion block corresponding to the cushion block taking and placing device is provided with a flange for preventing the bundled round steel from accidentally slipping.

Preferably, heat insulation plates are paved on two inner side walls of the hoisting chamber.

Due to the adoption of the technical scheme, the invention has the following beneficial effects:

the quick hoisting and transferring system for the heat treatment of the binding round steel, disclosed by the invention, has a simple structure, two groups of side-by-side binding round steel are hoisted simultaneously by the crane, the two groups of binding round steel are directly supported by the supporting seat firstly, and then the two groups of binding round steel are supported by the cushion block, the four groups of binding round steel can be transferred at one time by the transfer trolley, and the intervals among the four groups of binding round steel do not influence the subsequent heat treatment operation, so that the full-automatic operation is realized, and the safety factor and the operation efficiency are greatly improved compared with those of the traditional operation mode;

in addition, the top of the guide rod body is of a triangular convex structure, the bottom of the guide rod body is of a triangular groove structure, and the opening of the cushion block is correspondingly matched with the structure of the guide rod body, so that the cushion block can be prevented from rotating axially accidentally when the cushion block is moved, and the top of the cushion block is ensured to be level all the time; the top of the supporting seat is provided with a pointed bulge, and the bottom of the cushion block body is provided with a groove correspondingly matched with the pointed bulge at the top of the supporting seat; the top of the supporting seat is provided with a pointed bulge, the bottom of the cushion block body is provided with a groove correspondingly matched with the pointed bulge at the top of the supporting seat, and the top of the cushion block can be further ensured to horizontally support and tie round steel; the one end that the cushion corresponds cushion and gets device is equipped with the flange that prevents to tie up the unexpected slippage of round steel, can effectively avoid tying up the unexpected roll of round steel and fall.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a cushion block pick-and-place device;

FIG. 3 is a schematic structural view of the grasping mechanism;

FIG. 4 is a schematic structural view of the supporting base;

fig. 5 is a schematic structural diagram of the hoisting chamber.

In the figure: 1. bundling round steel; 2. a hoisting chamber; 3. a transfer trolley; 4. a cushion block taking and placing device; 4-1, mounting seats; 4-2, a guide groove; 4-3, a guide rod; 4-4, fixing the base; 4-5, a lever buckle; 4-6, electrically operated telescopic rods; 4-7, hook; 4-8, a telescopic cylinder; 4-9, a guide post; 4-10, a sensor; 5. a track; 6. a supporting seat; 7. cushion blocks; 8. a drive device; 9. a step; 10. an insulating panel.

Detailed Description

The present invention will be explained in detail by the following embodiments, and the purpose of disclosing the invention is to protect all technical improvements within the scope of the present invention, in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc., it is only corresponding to the drawings of the present application, and it is convenient to describe the present invention, and it is not intended to indicate or imply that the referred device or element must have a specific orientation.

With reference to the attached drawings 1-5, the rapid hoisting and transferring system for the heat treatment of the bundled round steel comprises a hoisting chamber 2, a transfer trolley 3 and a cushion block taking and placing device 4, wherein the bundled round steel 1 is rapidly transferred in batches by a crane; the hoisting chamber 2 is of a groove-shaped structure, and a track 5 for enabling the transfer trolley 3 to enter the hoisting chamber 2 is arranged at the bottom in the hoisting chamber 2; the top of the transfer trolley 3 is provided with a plurality of supporting seats 6 for supporting the bundling round steel 1 in a layered mode at intervals along the axial line of the transfer trolley 3 in the length direction, the supporting seats 6 are of a W-shaped structure, two sides of the top of each supporting seat 6 are movably connected with cushion blocks 7 for supporting the upper bundling round steel 1, namely two groups of bundling round steel 1 in parallel can be lifted by a crane at the same time, the two groups of bundling round steel 1 are directly supported by the supporting seats 6 at first, the two groups of bundling round steel 1 are supported by the cushion blocks 7 at the top of the supporting seats 6, the four groups of bundling round steel 1 can be transferred at one time by the transfer trolley 3, and the intervals among the four groups of bundling round steel 1 do not influence the subsequent heat treatment operation, the full-automatic operation does not need manual intervention of operators, and the safety factor and the operation efficiency are greatly improved compared with the traditional operation mode;

cushion block taking and placing devices 4 are arranged on the two side walls of the hoisting chamber 2 corresponding to the positions of the supporting seats 6; the cushion block taking and placing device 4 comprises a mounting seat 4-1, a guide groove 4-2, a guide rod 4-3 and a grabbing mechanism, the mounting seat 4-1 is correspondingly and fixedly connected with the hoisting chamber 2, the top of the mounting seat 4-1 is provided with the guide groove 4-2 which is correspondingly and vertically arranged with the side wall of the hoisting chamber 2, the side wall of the hoisting chamber 2 is provided with an opening corresponding to the notch position of the guide groove 4-2, the guide rod 4-3 is connected with the guide rod 4-3 in the guide groove 4-2 in a sliding manner, the top of the rod body of the guide rod 4-3 is provided with the grabbing mechanism, the body of the guide groove 4-2 is provided with a round steel driving device 8 for driving the guide rod 4-3 to drive the grabbing mechanism to pass through the opening of the guide groove 4-2, namely, the guide rod 4-3 can drive the guide rod 4-3 to extend out of the guide groove 4-2 when the bundling chamber 1 is hoisted, and the guide rod 4-3 can drive the grabbing mechanism to pass through the corresponding opening of the side wall of the hoisting chamber 2, the cushion block 7 is grabbed by the grabbing mechanism, the guide rod 4-3 is driven to retreat by the driving device 8, so that the cushion block 7 is separated from the supporting seat 6, two notches of the supporting seat 6 are opened, the binding round steel 1 is driven by the crane to fall until the lower layer of the binding round steel 1 completely enters the supporting seat 6, then the guide rod 4-3 is driven by the driving device 8 to extend out of the guide groove 4-2, the cushion block 7 is placed at the top of the supporting seat 6, the binding round steel 1 can be driven by the crane to continuously fall, meanwhile, the cushion block 7 is loosened by the grabbing mechanism, and the guide rod 4-3 is driven by the driving device 8 to retreat; according to the requirement, the guide posts 4-9 which are correspondingly matched with the guide grooves 4-2 in a sliding manner are arranged on the two sides of the fixed seat 4-4, so that the stability of the guide rod 4-3 during movement can be effectively improved; one end of the guide column 4-9, which is far away from the fixed seat 4-4, is provided with a sensor 4-10 for limiting the extending position of the fixed seat 4-4, and the sensor 4-10 can be a laser range finder or a proximity switch, so that the grabbing mechanism can be accurately positioned, the cushion block 7 can be accurately grabbed, and the cushion block 7 can be accurately placed in place;

an opening into which the corresponding guide rod 4-3 can be inserted is formed in one end, corresponding to the cushion block taking and placing device 4, of the cushion block 7, and a vertically upward flange is arranged at the top of the end of the cushion block 7, namely one end, corresponding to the cushion block 7, of the guide rod 4-3 can be inserted into the opening of the cushion block 7; according to the requirements, the top of the rod body of the guide rod 4-3 is of a triangular convex structure, the bottom of the rod body of the guide rod 4-3 is of a triangular groove structure, the opening of the cushion block 7 is correspondingly matched with the structure of the rod body of the guide rod 4-3, the cushion block 7 can be prevented from accidentally rotating axially when the cushion block 7 is moved, and the top of the cushion block 7 is always horizontal; the top of the supporting seat 6 is provided with a pointed bulge, and the bottom of the cushion block 7 is provided with a groove correspondingly matched with the pointed bulge at the top of the supporting seat 6; the top of the supporting seat 6 is provided with a pointed bulge, the bottom of the body of the cushion block 7 is provided with a groove correspondingly matched with the pointed bulge at the top of the supporting seat 6, and the top of the cushion block 7 can be further ensured to horizontally support and tie the round steel 1; one end of the cushion block 7, corresponding to the cushion block taking and placing device 4, is provided with a flange for preventing the binding round steel 1 from accidentally slipping, so that the binding round steel 1 can be effectively prevented from accidentally rolling off;

the grabbing mechanism comprises a fixed seat 4-4, a lever buckle 4-5 and an electric telescopic rod 4-6, the bottom of the fixed seat 4-4 is correspondingly and fixedly connected with the top of a guide rod 4-3, the middle of the rod body of the lever buckle 4-5 is correspondingly hinged with the top of the fixed seat 4-4, one end of the lever buckle 4-5 corresponding to a guide groove 4-2 is hinged with the electric telescopic rod 4-6, one end of the electric telescopic rod 4-6, which is far away from the lever buckle 4-5, is correspondingly hinged with the top of the guide rod 4-3, the other end of the lever buckle 4-5 is provided with a clamping hook 4-7 which can be correspondingly clamped with a flange at the top of a cushion block 7, namely, the electric telescopic rod 4-6 can be controlled to extend when the cushion block 7 is grabbed, so that the lower hem of the clamping hook 4-7 is correspondingly clamped with the flange at the top of the cushion block 7, and the electric telescopic rod 4-6 can be controlled to shorten when the cushion block 7 needs to be loosened, therefore, the upper swing of the clamping hooks 4-7 is correspondingly separated from the flange at the top of the cushion block 7, and the cushion block 7 can be loosened, so that the structure is simple and the reliability is high;

in addition, the driving device 8 is a gear and rack mechanism, a rack which is parallel to the guide rod 4-3 correspondingly is arranged at the top of one end of the guide rod 4-3, which corresponds to the guide groove 4-2, a motor is arranged at one side of the guide groove 4-2, the output end of the motor is in transmission connection with a gear which is correspondingly meshed with the rack, and the gear and rack mechanism has simple structure, easy realization and high reliability; the two side ends of the top of the supporting seat 6 are respectively provided with a step 9 for preventing the cushion block 7 from accidentally slipping off, a telescopic cylinder 4-8 for vertically lifting the guide groove 4-2 is arranged in the mounting seat 4-1, namely when the cushion block 7 is taken out, the cushion block 7 can be firstly grabbed by a grabbing mechanism, then the telescopic cylinder 4-8 is controlled to extend until the bottom of the cushion block 7 is higher than the step 9, then the driving device 8 drives the guide rod 4-3 to retreat, and meanwhile, the bottom of the guide groove 4-2 is provided with a guide sleeve which is correspondingly matched with the top of the mounting seat 4-1 in a sliding manner, so that the guide groove 4-2 can be prevented from randomly shaking when moving up and down to cause the cushion block 7 to accidentally fall off; heat insulating boards 10 are laid on two inner side walls of the hoisting chamber 2, the heat insulating boards 10 can effectively isolate heat emitted by the round steel 1 after heat treatment, and influence on the cushion block taking and placing device 4 is avoided.

The rapid hoisting and transferring system for the round steel binding heat treatment is implemented, when in use, two groups of round steel binding 1 in parallel are hoisted simultaneously by a crane, a guide rod 4-3 is driven by a driving device 8 to extend out of a guide groove 4-2, the guide rod 4-3 drives a grabbing mechanism to pass through a corresponding opening on the side wall of a hoisting chamber 2, a cushion block 7 is grabbed by the grabbing mechanism, the driving device 8 drives the guide rod 4-3 to retreat so as to separate the cushion block 7 from a support seat 6, two notches of the support seat 6 are opened, the crane drives the two groups of round steel binding 1 in parallel to fall until the round steel binding 1 completely enters the support seat 6, then the two groups of round steel binding 1 in parallel are hoisted by the crane, the driving device 8 drives the guide rod 4-3 to extend out of the guide groove 4-2, the cushion block 7 is arranged at the top of the support seat 6, and the crane can drive the round steel binding 1 to fall, two groups of round steel 1 are tied up through the support of cushion 7, snatch the mechanism and loosen cushion 7, and drive arrangement 8 drives guide arm 4-3 and returns back, can once transport four groups of round steel 1 of tying up through transfer car (buggy) 3, and four groups of round steel 1 of tying up leave the interval each other and do not influence follow-up heat treatment operation, and full automatic operation need not operating personnel manual intervention, and factor of safety and operating efficiency compare traditional mode and have very big improvement.

The invention is not described in detail in the prior art, and it is apparent to a person skilled in the art that the invention is not limited to details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.