阅读说明：本技术 一种磁钢旋转装夹自动供料装置 (Magnetic steel rotating clamping automatic feeding device ) 是由 杨旭锋 章其松 周俊 陆晓毅 于 2021-08-31 设计创作，主要内容包括：本发明公开了一种磁钢旋转装夹自动供料装置,包括设置在机架上的磁钢上料机构、左右移动机构、错位旋转机构、磁钢装入机构、人机界面；人机界面固定在机架左边；磁钢上料机构包括圆振上料机构和直振送料机构,圆振上料机构包括振动盘控制器、振动盘和圆振流道；直振送料机构包括直线振动器、直振流道；磁钢装入机构包括产品锁紧检测机构和前后推入机构；左右移动机构包括移动平台、线缆保护链、直线导轨、缓冲器、无杆气缸和限位调整块；错位旋转机构包括载具、伺服电机、载具定位工装组成；通过本发明的一种磁钢旋转装夹自动供料装置,实现了能够自动快速地将磁钢产品装入治具,实现了自动化生产,提高了工作效率,降低了人工成本。(The invention discloses a magnetic steel rotary clamping automatic feeding device which comprises a magnetic steel feeding mechanism, a left-right moving mechanism, a dislocation rotating mechanism, a magnetic steel loading mechanism and a human-computer interface, wherein the magnetic steel feeding mechanism, the left-right moving mechanism, the dislocation rotating mechanism, the magnetic steel loading mechanism and the human-computer interface are arranged on a rack; the human-computer interface is fixed on the left side of the frame; the magnetic steel feeding mechanism comprises a circular vibration feeding mechanism and a direct vibration feeding mechanism, and the circular vibration feeding mechanism comprises a vibration disc controller, a vibration disc and a circular vibration runner; the direct vibration feeding mechanism comprises a linear vibrator and a direct vibration flow channel; the magnetic steel loading mechanism comprises a product locking detection mechanism and a front and back pushing mechanism; the left-right moving mechanism comprises a moving platform, a cable protection chain, a linear guide rail, a buffer, a rodless cylinder and a limit adjusting block; the dislocation rotating mechanism comprises a carrier, a servo motor and a carrier positioning tool; according to the automatic feeding device for the rotary clamping of the magnetic steel, disclosed by the invention, the magnetic steel product can be automatically and quickly loaded into the jig, the automatic production is realized, the working efficiency is improved, and the labor cost is reduced.)

1. The utility model provides a rotatory clamping automatic feed device of magnet steel which characterized in that: the device comprises a magnetic steel feeding mechanism, a left-right moving mechanism, a dislocation rotating mechanism, a magnetic steel loading mechanism and a human-computer interface which are arranged on a frame (1); the human-computer interface is fixed on the left side of the frame (1);

the magnetic steel feeding mechanism comprises a circular vibration feeding mechanism and a direct vibration feeding mechanism, and the circular vibration feeding mechanism comprises a vibration disc controller, a vibration disc (2) and a circular vibration flow channel (3); the vibration disc controller is arranged at the rear part of the rack and connected with the vibration disc (2), and the vibration disc (2) uses the alternate division mechanism in the vibration disc to enable the magnetic steel to enter the direct vibration feeding mechanism along the circular vibration flow channel (3) through the vibration disc controller; the direct vibration feeding mechanism comprises a direct vibration flow channel (7) and a linear vibrator (8), the linear vibrator (8) is arranged on a direct vibration mounting plate (9), and the magnetic steel enters the magnetic steel loading mechanism along the direct vibration flow channel (7) under the action of the direct vibration vibrator (8);

the magnetic steel loading mechanism comprises a product locking detection mechanism and a front and back pushing mechanism; the front and rear pushing mechanism consists of a pushing cylinder (10), a push rod (11) and a push rod support frame (12) and is installed on the rear rack through a bottom fixing plate; the product locking detection mechanism comprises a clamping cylinder (13) and a product in-place sensor (14), the clamping cylinder (13) is installed on the direct vibration flow channel (7) through an epoxy plate support (15), and the product in-place sensor (14) is installed on the side face of the epoxy plate support (15);

the left-right moving mechanism comprises a moving platform (16), a cable protection chain (6), a linear guide rail (17), a buffer (18), a rodless cylinder (19) and a limit adjusting block (20); the linear guide rail (17) and the rodless cylinder (19) are arranged on a bottom plate at the front part of the frame; the buffers (18) are respectively arranged at two sides of the linear guide rail (17) through L-shaped brackets; the moving platform (16) is arranged on the linear guide rail (17) through a sliding block (29); the cable protection chain (6) is arranged at the front part of the frame and is connected with the mobile platform (16); the moving range of the moving platform (16) is finely adjusted through a limiting adjusting block (20);

the dislocation rotating mechanism comprises a carrier (21), a servo motor (22) and a carrier positioning tool (23); the carrier positioning tool (23) and the servo motor (22) are arranged on a moving platform (16) of the left-right moving mechanism through a vertical supporting plate (24); the carrier (21) consists of a carrier main body (25), a cover plate (26) and a cover plate rotation limiting stop pin (27); the carrier (21) is arranged on the carrier positioning tool (23) through a loading limiting column (28).

2. The automatic feeding device for the rotary clamping of the magnetic steel as claimed in claim 1, wherein: the magnetic steel feeding mechanism distinguishes the direction of the magnetic steel through the staggered separation mechanism, the circular vibration flow channel and the direct vibration flow channel, and the positioning accuracy of each magnetic steel is ensured.

3. The automatic feeding device for the rotary clamping of the magnetic steel as claimed in claim 1, wherein: the left-right moving mechanism further comprises a sensor (4), and the sensor is adopted to ensure whether all products are clamped in place.

4. The automatic feeding device for the rotary clamping of the magnetic steel as claimed in claim 1, wherein: the magnetic steel loading mechanism is provided with a product in-place sensor (14) for detecting whether a material channel product enters into an in-place position, and the clamping cylinder (13) and the pushing cylinder (10) can work mutually through signal feedback of the product in-place sensor (14).

5. The automatic feeding device for the rotary clamping of the magnetic steel as claimed in claim 1, wherein: the servo motor (22) of the dislocation rotating mechanism performs 30-degree/time rotating motion through the feedback of signals of the PLC and the product in-place sensor (14).

6. The automatic feeding device for the rotary clamping of the magnetic steel as claimed in claim 1, wherein: the device further comprises a starting button (5) which is arranged on the left side of the rack (1), and the starting button adopts a double-button mode, so that the safety of taking the jig by the staff is ensured.

Technical Field

The invention belongs to the field of magnetic steel loading equipment, and particularly relates to a magnetic steel rotary clamping automatic feeding device, wherein the loading mode of the equipment is suitable for semi-automatic loading of other similar products.

Background

At present, the conventional magnetic steel clamping mode is a pure-man tool clamp, 3 workers are matched with each grinding machine, 2 workers manually load the magnetic steel into the tool, the other worker is responsible for pushing the tool into the grinding machine to finish grinding, and the magnetic steel needs to be manually loaded in spare time. The clamping mode has low manual operation efficiency, can produce 20Kpcs after 3 people take 8 hours every day, and has high production cost.

Disclosure of Invention

The invention aims to design equipment capable of automatically and quickly loading products into a jig aiming at the defects of the existing production mode, and reduce the number of operators, thereby improving the efficiency and reducing the cost.

In order to achieve the purpose, the technical scheme provided by the invention is as follows:

the utility model provides a rotatory clamping automatic feed device of magnet steel which characterized in that: the device comprises a magnetic steel feeding mechanism, a left-right moving mechanism, a dislocation rotating mechanism, a magnetic steel loading mechanism and a human-computer interface which are arranged on a rack; the human-computer interface is fixed on the left side of the frame;

the magnetic steel feeding mechanism comprises a circular vibration feeding mechanism and a direct vibration feeding mechanism, and the circular vibration feeding mechanism comprises a vibration disc controller, a vibration disc and a circular vibration flow channel; the vibration disc controller is arranged at the rear part of the frame and connected with the vibration disc, and the vibration disc enables the magnetic steel to enter the direct vibration feeding mechanism along the circular vibration flow channel by the vibration disc controller through the staggered mechanism in the vibration disc; the direct vibration feeding mechanism comprises a linear vibrator and a direct vibration flow channel. The linear vibrator is arranged on the direct vibration mounting plate, and the magnetic steel enters the magnetic steel loading mechanism along the direct vibration flow channel under the action of the direct vibration vibrator;

the magnetic steel loading mechanism comprises a product locking detection mechanism and a front and back pushing mechanism; the front and rear pushing mechanism consists of a pushing cylinder, a push rod and a push rod supporting frame and is installed on the rear rack through a bottom fixing plate; the product locking detection mechanism comprises a clamping cylinder and a product in-place sensor, the clamping cylinder is arranged on the direct vibration flow channel through an epoxy plate support, and the product in-place sensor is arranged on the side surface of the epoxy plate support;

the left-right moving mechanism comprises a moving platform, a cable protection chain, a linear guide rail, a buffer, a rodless cylinder and a limiting adjusting block; the linear guide rail and the rodless cylinder are arranged on a bottom plate at the front part of the frame; the buffers are respectively arranged on two sides of the linear guide rail through L-shaped brackets; the moving platform is arranged on the linear guide rail through a sliding block; the cable protection chain is arranged at the front part of the frame and is connected with the mobile platform; the moving range of the moving platform is finely adjusted through a limiting adjusting block;

the dislocation rotating mechanism comprises a carrier, a servo motor and a carrier positioning tool; the carrier positioning tool and the servo motor are arranged on a moving platform of the left-right moving mechanism through a vertical supporting plate; the carrier consists of a carrier main body, a cover plate and a cover plate rotation limiting stop pin; the carrier is arranged on the carrier positioning tool through the loading limiting column;

furthermore, the magnetic steel feeding mechanism distinguishes the direction of the magnetic steel through the staggered separation mechanism, the circular vibration flow channel and the direct vibration flow channel, and the positioning accuracy of each magnetic steel is ensured.

Furthermore, the left-right moving mechanism also comprises a sensor, and the sensor is adopted to ensure whether all products are clamped in place.

Furthermore, the magnetic steel loading mechanism is provided with a product in-place sensor for detecting whether a material channel product enters into an in-place position, and the clamping cylinder and the pushing cylinder can work mutually through signal feedback of the product in-place sensor.

Furthermore, a servo motor of the dislocation rotating mechanism performs 30-degree/time rotating motion through the feedback of signals of the PLC and the product in-place sensor.

Still further, the device also comprises a starting button which is arranged on the left side of the rack, and the starting button adopts a double-button mode, so that the safety of taking the jig by the staff is ensured.

Through the automatic feeding device for the rotary clamping of the magnetic steel, disclosed by the invention, the magnetic steel product can be automatically and quickly loaded into a jig, the automatic production is realized, the working efficiency is improved, the labor cost is reduced, and the number of operators is reduced from 3 to 1; the product of 35Kpcs can be produced by 8 hours per person each day.

Drawings

FIG. 1: the right view of the inventive device;

FIG. 2: the device of the invention is a top view;

FIG. 3: the invention discloses a schematic diagram of a magnetic steel loading mechanism, a left-right moving mechanism and a dislocation rotating mechanism;

FIG. 4: detailed view of the carrier of the device of the present invention.

In the figure: 1. a frame; 2. a vibrating pan; 3. a circular vibration flow channel; 4. a sensor; 5. a start button; 6. a cable protection chain; 7. a direct vibration flow channel; 8. a linear vibrator; 9. a direct vibration mounting plate; 10. pushing into a cylinder; 11. a push rod; 12. a push rod support frame; 13. a clamping cylinder; 14. a product in-place sensor; 15. an epoxy board support; 16. a mobile platform; 17. a linear guide rail; 18. a buffer; 19. a rodless cylinder; 20. a limit adjusting block; 21. a carrier; 22. a servo motor; 23. a carrier positioning tool; 24. a vertical support plate; 25. a carrier body; 26. a cover plate; 27. the cover plate rotates the limit stop pin; 28. loading a limiting column; 29. a slide block.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 and 2, an automatic feeding device for magnetic steel rotary clamping comprises a magnetic steel feeding mechanism, a left-right moving mechanism, a dislocation rotating mechanism, a magnetic steel loading mechanism and a human-computer interface which are arranged on a frame 1; the human-computer interface is fixed on the left side of the frame 1;

as shown in fig. 2 and 3, the magnetic steel feeding mechanism includes a circular vibration feeding mechanism and a direct vibration feeding mechanism, and the circular vibration feeding mechanism includes a vibration disc controller, a vibration disc 2 and a circular vibration channel 3; the vibration disc controller is arranged at the rear part of the frame and connected with the vibration disc 2, and the vibration disc 2 uses the staggered mechanism in the vibration disc to lead the magnetic steel to enter the direct vibration feeding mechanism along the circular vibration flow channel 3 through the vibration disc controller; the direct vibration feeding mechanism comprises a direct vibration flow passage 7 and a linear vibrator 8. The linear vibrator 8 is arranged on the direct vibration mounting plate 9, and the magnetic steel enters the magnetic steel loading mechanism along the direct vibration flow channel 7 under the action of the direct vibration vibrator 8; the magnetic steel feeding mechanism distinguishes the direction of the magnetic steel through the staggered separation mechanism, the circular vibration flow channel and the direct vibration flow channel, and the positioning accuracy of each magnetic steel is ensured.

As shown in fig. 3 and 4, the magnetic steel loading mechanism comprises a product locking detection mechanism and a front-back pushing mechanism; the front and back pushing mechanism consists of a pushing cylinder 10, a push rod 11 and a push rod support frame 12 and is arranged on the rear rack through a bottom fixing plate; the product locking detection mechanism comprises a clamping cylinder 13 and a product in-place sensor 14, wherein the clamping cylinder 13 is installed on the direct vibration runner 7 through an epoxy plate support 15, and the product in-place sensor 14 is installed on the side face of the epoxy plate support 15; the magnetic steel loading mechanism is provided with a product in-place sensor 14 for detecting whether a material channel product enters into an in-place position, and the clamping cylinder 13 and the pushing cylinder 10 can work mutually through signal feedback of the product in-place sensor 14.

As shown in fig. 3 and 4, the left-right moving mechanism comprises a moving platform 16, a cable protection chain 6, a linear guide rail 17, a buffer 18, a rodless cylinder 19 and a limit adjusting block 20; the linear guide rail 17 and the rodless cylinder 19 are arranged on the bottom plate at the front part of the frame; the buffers 18 are respectively arranged at two sides of the linear guide rail 17 through L-shaped brackets; the moving platform 16 is arranged on the linear guide rail 17 through a sliding block 29; the cable protection chain 6 is arranged at the front part of the frame and is connected with the mobile platform 16; the moving range of the moving platform 16 is finely adjusted by a limit adjusting block 20; the left-right moving mechanism also comprises a sensor 4, and the sensor is adopted to ensure whether all products are clamped in place.

As shown in fig. 3 and 4, the dislocation rotating mechanism includes a carrier 21, a servo motor 22, and a carrier positioning tool 23; the carrier positioning tool 23 and the servo motor 22 are arranged on the moving platform 16 of the left-right moving mechanism through a vertical supporting plate 24; the carrier 21 consists of a carrier main body 25, a cover plate 26 and a cover plate rotation limiting stop pin 27; the carrier 21 is disposed on the carrier positioning tool 23 through the loading limiting column 28. The servo motor 22 of the dislocation rotating mechanism performs 30 degrees/time rotation movement through the feedback of the signal of the PLC and the product in-place sensor 14.

The device also comprises a starting button 5 which is arranged on the left side of the rack 1, and the starting button adopts a double-button mode, so that the safety of taking the jig by the staff is ensured.

According to the automatic feeding device for the rotary clamping of the magnetic steel, particularly, during work, products are automatically arranged according to requirements through the vibrating disc, and 1pc of materials are discharged each time; the product directly enters a circular carrier through a direct vibration runner and enters 1pc each time; after the product enters the carrier, the product in-place sensor gives a signal, the air cylinder clamps the next product, and then the carrier rotates by 30 degrees through the servo motor to load the next product; a single carrier can be loaded with 12pcs of products, the transfer platform can be used for simultaneously positioning and placing two carriers, when one carrier is loaded, the other carrier is manually taken down in a full-load mode, a no-load tool is placed at the same time to wait for loading, and the rodless cylinder is used for realizing horizontal dislocation of the carriers.

This loading equipment merges the manufacturing procedure of a plurality of products into a processing, and the cooperation digit control machine tool carries out the processing production, and can once the 12pcs products of clamping process simultaneously as the schematic of figure 4, improve production efficiency and quality stability greatly.