Solar cell typesetting equipment, manufacturing equipment and typesetting method

文档序号:211550 发布日期:2021-11-05 浏览:11次 中文

阅读说明:本技术 一种太阳能电池片排版设备及制造设备、排版方法 (Solar cell typesetting equipment, manufacturing equipment and typesetting method ) 是由 郭梦龙 李华 刘继宇 于 2021-06-30 设计创作,主要内容包括:本发明公开一种太阳能电池片排版设备及制造设备、排版方法,涉及背接触太阳能电池技术领域,以减少背接触电池片与背板对位发生偏移,并提高背接触太阳能电池组件的制造效率。所述太阳能电池片排版设备包括:至少一组翻转结构、至少一个排版机构、以及设在排版工位的热压机构。每组翻转结构包括多个对应转送工位的翻转机构;每个翻转机构用于将电池片从相应上料工位翻转至转送工位,位于转送工位的电池片的背接触面朝向背板所在平面的方向。至少一个排版机构用于在多个电池片位于转送区域,背板位于排版工位时,将多个电池片从相应转送区域转运至背板的相应排版位置。热压机构用于将多个电池片热压在背板的相应排版位置。(The invention discloses a solar cell typesetting device, a manufacturing device and a typesetting method, and relates to the technical field of back contact solar cells, so as to reduce the offset of the back contact cell and a back plate and improve the manufacturing efficiency of a back contact solar cell module. The solar cell typesetting equipment comprises: the hot-pressing mechanism comprises at least one group of turning structures, at least one typesetting mechanism and a hot-pressing mechanism arranged at a typesetting station. Each group of turnover structures comprises a plurality of turnover mechanisms corresponding to the transfer stations; each turnover mechanism is used for turning over the battery piece from the corresponding feeding station to the transferring station, and the back contact surface of the battery piece positioned at the transferring station faces the direction of the plane of the back plate. And the at least one typesetting mechanism is used for transferring the plurality of battery pieces from the corresponding transferring areas to the corresponding typesetting positions of the back plate when the plurality of battery pieces are positioned in the transferring areas and the back plate is positioned at the typesetting station. The hot-pressing mechanism is used for hot-pressing a plurality of battery pieces at the corresponding typesetting positions of the back plate.)

1. A solar cell typesetting device is used for performing typesetting operation when a back contact solar cell is placed on a back plate and is characterized by comprising at least one feeding area, at least one transferring area and a typesetting station; each feeding area comprises a plurality of feeding stations distributed along the conveying direction of the battery piece, and each transferring area is provided with a plurality of transferring stations corresponding to the feeding stations; the solar cell typesetting equipment comprises:

at least one group of turnover structures, wherein each group of turnover structures comprises a plurality of turnover mechanisms corresponding to the transfer stations; each turnover mechanism is arranged between the corresponding feeding station and the transfer station and used for turning the battery piece from the corresponding feeding station to the transfer station, and the back contact surface of the battery piece positioned at the transfer station faces the direction of the plane of the back plate;

the at least one typesetting mechanism is arranged between the corresponding transfer area and the typesetting station so as to transfer the plurality of battery pieces from the corresponding transfer area to the corresponding typesetting position of the backboard when the plurality of battery pieces are positioned in the transfer area and the backboard is positioned in the typesetting station;

and the hot-pressing mechanism is arranged at the typesetting station and is used for hot-pressing a plurality of the battery pieces at the corresponding typesetting positions of the back plate.

2. The solar cell typesetting device according to claim 1, characterized in that: the solar cell typesetting equipment further comprises:

the first image collectors are corresponding to the transfer stations and used for collecting images of back contact surfaces of the battery pieces when the battery pieces are located at the corresponding transfer stations;

the at least one second image collector is used for collecting typesetting images of the typesetting position of the backboard when the backboard is positioned at the typesetting station;

and the controller is respectively communicated with the first image collector, the second image collector and the typesetting mechanism and is used for controlling the typesetting mechanism to transfer a plurality of battery pieces to the corresponding typesetting positions of the back plate according to the images of the back contact surfaces of the battery pieces and the typesetting images.

3. The solar cell typesetting apparatus according to claim 2, wherein at least one first image collector is arranged at the transfer station; and/or the presence of a gas in the gas,

and at least one second image collector is arranged at one end of the corresponding typesetting mechanism.

4. The solar cell typesetting equipment according to any one of claims 1-3, characterized in that: the hot pressing mechanism is a hot pressing horizontal mechanism, and a plurality of hot pressing stations corresponding to the typesetting positions are arranged on the hot pressing horizontal mechanism.

5. The solar cell typesetting equipment according to any one of claims 1-3, wherein at least one typesetting mechanism comprises a first moving device and a plurality of first vacuum adsorption devices positioned at one end of the first moving device, each first vacuum adsorption device is used for adsorbing the cell, and the first moving device is used for transferring a plurality of cells from the corresponding transfer area to the corresponding typesetting position of the back plate.

6. The solar cell typesetting apparatus according to claim 5, wherein the first vacuum adsorption device comprises a first vacuum adsorption plate arranged at one end of the first moving device and a first adsorption driving mechanism for driving the first vacuum adsorption plate to adsorb the cell.

7. The solar cell typesetting apparatus according to claim 5, wherein the first moving device is an industrial robot, and the plurality of first vacuum adsorption devices are arranged at one end of the industrial robot; or the like, or, alternatively,

the first moving device comprises a guide frame, at least one moving seat arranged on the guide frame in a sliding mode, and at least one first driving mechanism used for driving the moving seat to move; the plurality of first vacuum adsorption devices are arranged on the corresponding movable seats.

8. The solar cell typesetting apparatus according to claim 5, wherein at least one of the typesetting mechanisms further comprises a first posture adjusting mechanism, and the plurality of first vacuum adsorption devices are connected to one end of the first moving device through the first posture adjusting mechanism.

9. The solar cell typesetting apparatus according to claim 8, wherein the first posture adjusting mechanism is a multi-degree-of-freedom angle adjusting mechanism; the first posture adjusting mechanism adjusts the battery pieces adsorbed by the first vacuum adsorption devices to be horizontal and drives the battery pieces to rotate.

10. The solar cell typesetting device as claimed in any one of claims 1 to 3, wherein the solar cell typesetting device further comprises:

the mobile platform is arranged between the transfer area and at least one typesetting mechanism and used for carrying out reciprocating motion between the transfer area and the typesetting station; the mobile platform is provided with a row and string area for bearing a plurality of battery pieces, and the row and string area comprises a row and string station with a plurality of corresponding battery pieces;

the battery plate conveying device comprises a transfer area, at least one row serial mechanism and at least one row serial mechanism, wherein each row serial mechanism is arranged at the transfer area and used for transferring a plurality of battery plates from the corresponding transfer area to the row serial area of the mobile platform when the plurality of battery plates are located at the transfer area;

the typesetting mechanism is used for transferring the plurality of battery pieces from the string arrangement area to the corresponding typesetting position of the back plate.

11. The solar cell typesetting apparatus according to claim 10, wherein the plurality of cells transferred by the typesetting mechanism at a time are distributed in an m x n matrix, and m and n are integers; wherein m is more than or equal to 1, and n is more than 1; or m is more than 1, n is more than or equal to 1;

a plurality of the stringing stations are distributed in an a x b matrix mode, and a and b are integers; wherein the content of the first and second substances,

a≥m,b≥n。

12. the solar cell typesetting apparatus according to claim 10, wherein the mobile platform comprises:

the bearing table is provided with the row string area on a bearing surface of the bearing table so as to bear the battery piece;

the guide rail is arranged between the transfer area and the typesetting station, and the plummer is arranged on the guide rail in a sliding manner;

and the second driving mechanism is used for driving the bearing table to slide along the guide rail.

13. The solar cell typesetting apparatus according to claim 10, wherein the bearing table is located at the stringing station and comprises a first hollow-out part and a first bearing part;

the first bearing part is used for bearing the battery piece, and the first hollow-out part corresponds to an area of the battery piece, which is provided with a conductive material.

14. The solar cell typesetting apparatus according to claim 10, wherein at least one string arranging mechanism comprises a second moving device and a plurality of second vacuum adsorption devices located at one end of the second moving device; each second vacuum adsorption device is used for adsorbing the battery piece, and the second mobile device is used for transferring a plurality of battery pieces from the corresponding transfer area to the corresponding row of serial stations of the mobile platform.

15. The solar cell typesetting apparatus according to claim 14, wherein the second vacuum adsorption device comprises a second vacuum adsorption plate disposed at one end of the second moving device and a second adsorption driving mechanism for driving the second vacuum adsorption plate to adsorb the cell.

16. The solar cell typesetting apparatus according to claim 14, wherein at least one of the string arrangement mechanisms further comprises a plurality of second posture adjustment mechanisms, and the second vacuum adsorption device is disposed at one end of the second moving device through the corresponding second posture adjustment mechanism; wherein the content of the first and second substances,

the second posture adjusting mechanism is a multi-degree-of-freedom angle adjusting mechanism; the second posture adjusting mechanism adjusts the battery piece adsorbed by the corresponding second vacuum adsorption device to be horizontal and drives the battery piece to rotate.

17. The solar cell typesetting apparatus according to any one of claims 1-3, wherein at least one of the turning mechanisms comprises at least one third vacuum adsorption plate, a third adsorption driving mechanism for driving the third vacuum adsorption plate to adsorb the cell, and a turning driving mechanism for driving the third vacuum adsorption plate to turn.

18. The solar cell typesetting apparatus according to claim 17, wherein the third vacuum absorption plate comprises a second hollow-out portion and a second bearing portion, the second bearing portion is used for bearing the cell, and the region of the cell with the conductive material is adsorbed at the second hollow-out portion.

19. The solar cell typesetting apparatus according to claim 18, wherein when the solar cell typesetting apparatus comprises a first image collector, and the third vacuum absorption plate is located at the transfer station, the first image collector is located below the second hollow portion.

20. A solar cell module manufacturing apparatus, comprising the solar cell typesetting apparatus according to any one of claims 1 to 19.

21. A typesetting method for a solar cell module is characterized by being applied to the solar cell typesetting equipment of any one of claims 1-19; the typesetting method comprises the following steps:

step S100, controlling at least one group of turnover structures, wherein a plurality of turnover mechanisms included in each group of turnover structures are in contact with the back contact surface of the battery piece, and turnover the battery piece from the corresponding feeding station to the transfer station so that the back contact surface of the battery piece positioned at the transfer station faces the direction of the plane where the back plate is positioned;

step S200, controlling at least one typesetting mechanism to contact with the front surfaces of the plurality of battery pieces, and transferring the plurality of battery pieces from the corresponding transfer areas to the corresponding typesetting positions of the back plate;

and step S300, controlling the hot-pressing mechanism to hot-press a plurality of battery pieces at corresponding typesetting positions of the back plate.

22. The method for typesetting a solar cell module according to claim 21, wherein when the solar cell typesetting apparatus is the solar cell typesetting apparatus according to claim 2, the step S200 comprises:

step S210, controlling at least one first image collector to collect images of the back contact surface of the battery piece on the corresponding transfer station, and sending the images of the back contact surface of the battery piece to the controller;

controlling at least one second image collector to collect the typesetting images of the typesetting position of the backboard and sending the typesetting images to the controller;

and S220, controlling the typesetting mechanism to transfer a plurality of battery pieces to corresponding typesetting positions of the back plate by the controller according to the images of the back contact surfaces of the battery pieces and the typesetting images.

23. The method for typesetting a solar cell module according to claim 22, wherein the step S220 comprises:

step S221: comparing the image of the back contact surface of the battery piece with a reference battery piece image to determine the offset parameter of the battery piece;

comparing the typesetting image with a reference typesetting image, and determining the offset parameter of the typesetting position;

step S222: the controller determines the offset parameters of the battery pieces at the corresponding typesetting positions of the backboard according to the offset parameters of the battery pieces and the offset parameters of the typesetting positions;

step S223: the controller controls the typesetting mechanism to transfer the battery pieces to the corresponding typesetting positions of the back plate according to the deviation parameters.

24. The method for typesetting a solar cell module according to claim 21, wherein when the solar cell typesetting apparatus is the solar cell typesetting apparatus according to claim 5, the step S200 comprises:

step Sa, controlling at least one typesetting mechanism to adsorb the front sides of the plurality of battery pieces through the plurality of first vacuum adsorption devices;

and Sb, transferring the plurality of battery pieces from the corresponding transfer areas to the corresponding typesetting positions of the back plate through the first mobile device.

25. The method for typesetting a solar cell module according to claim 21, wherein when the solar cell typesetting apparatus is the solar cell typesetting apparatus according to claim 10, the step S200 comprises:

step one, controlling at least one string arrangement mechanism to transfer a plurality of battery pieces from the corresponding transfer areas to the corresponding string arrangement stations of the mobile platform;

controlling the mobile platform to move from the transfer area to the typesetting station, and moving the plurality of battery pieces to the typesetting station;

and step three, controlling the typesetting mechanism to transfer a plurality of battery pieces from the string arrangement area to the corresponding typesetting position of the back plate.

26. The method for typesetting a solar cell module according to any one of claims 21-25, wherein the back contact surface of at least one of the cell pieces has a plurality of first mark points; wherein the content of the first and second substances,

the back contact surface of at least one battery piece is provided with a plurality of first conductive parts and a plurality of first insulating parts; at least one first mark point is positioned on the corresponding first conductive part or the corresponding first insulating part.

27. The method for typesetting a solar cell module according to any one of claims 21-25, wherein the mounting surface of the back sheet has a plurality of second mark points, at least one of the back sheets has a plurality of second conductive parts and a plurality of second insulating parts; wherein the content of the first and second substances,

at least one second mark point is positioned on the corresponding second conductive part or the corresponding second insulating part.

Technical Field

The invention relates to the technical field of back contact solar cells, in particular to solar cell typesetting equipment, manufacturing equipment and a typesetting method.

Background

In the prior art, a back contact solar cell module realizes conductive interconnection between back contact cells through a back plate. When manufacturing a back contact solar cell module, a plurality of conductive materials are printed on the back contact surface of a cell to form a conductive contact. The number of the conductive contacts on each battery piece is 20-5000. Back contact cells are then laid on the back sheet, with the conductive contacts of each back contact cell aligned with corresponding conductive areas on the back sheet.

Because the requirement for the alignment of the huge number of conductive contacts and the back plate is extremely high, the phenomenon of short circuit of the back contact solar cell module is easily caused due to the deviation of the back contact cell, and the back contact solar cell module is difficult to repair, therefore, the back contact solar cell module is manufactured manually, the production cost of the back contact solar cell module is higher, the manual production efficiency is lower, and the production and popularization of the back contact solar cell module are seriously restricted.

Disclosure of Invention

The invention aims to provide a solar cell typesetting device, a manufacturing device and a typesetting method, which are used for reducing the offset of the alignment of a back contact cell and a back plate and improving the manufacturing efficiency of a back contact solar cell module.

In a first aspect, the present invention provides a solar cell module manufacturing apparatus for performing a typesetting operation when back-contact solar cells are placed on a back sheet. The solar cell typesetting equipment is provided with at least one feeding area, at least one transferring area and a typesetting station. Each feeding area comprises a plurality of feeding stations distributed along the conveying direction of the battery piece, and each transferring area is provided with a plurality of transferring stations corresponding to the feeding stations.

The solar cell typesetting equipment comprises: the hot-pressing mechanism comprises at least one group of turning structures, at least one typesetting mechanism and a hot-pressing mechanism arranged at a typesetting station. Each group of turnover structures comprises a plurality of turnover mechanisms corresponding to the transfer stations; each turnover mechanism is arranged between the corresponding feeding station and the transfer station and used for turning the battery piece from the corresponding feeding station to the transfer station, and the back contact surface of the battery piece positioned at the transfer station faces the direction of the plane where the back plate is positioned.

And the at least one typesetting mechanism is arranged between the corresponding transfer area and the typesetting station so as to transfer the plurality of battery pieces from the corresponding transfer area to the corresponding typesetting position of the backboard when the plurality of battery pieces are positioned in the transfer area and the backboard is positioned in the typesetting station. The hot-pressing mechanism is used for hot-pressing a plurality of battery pieces at the corresponding typesetting positions of the back plate.

Under the condition of adopting the technical scheme, each turnover mechanism is used for overturning the battery piece from the corresponding feeding station to the corresponding transferring station. Generally, when the battery piece is conveyed by the conveying mechanism, the back contact surface of the battery piece is preferably upward, i.e. away from the conveying surface of the conveying mechanism, so as to prevent the conductive material on the back contact surface of the battery piece from being damaged after the conveying surface of the conveying mechanism is contacted with the back contact surface of the battery piece. When the back contact solar cell module is produced, the turnover mechanism firstly turns the plurality of conveyed cell pieces from the corresponding feeding stations to the transfer station, so that the back contact surfaces of the cell pieces positioned at the transfer station face to the direction of the plane of the back plate. And then, the battery pieces are transferred to the corresponding typesetting positions of the back plate from the corresponding transfer stations by the typesetting mechanism. Therefore, when the cell is mounted on the back plate, the typesetting is performed through the typesetting mechanism, so that the offset of the back contact cell and the back plate in contraposition can be reduced, the automation of the back contact solar cell module is realized, the production efficiency of the back contact solar cell module is improved, and the production cost is reduced.

In addition, each feeding area comprises a plurality of feeding stations distributed along the conveying direction of the battery piece, each transferring area is provided with a plurality of transferring stations corresponding to the feeding stations, and each group of overturning structures comprises a plurality of overturning mechanisms corresponding to the transferring stations. Based on this, the turnover structure can overturn a plurality of battery pieces simultaneously, and typeset a plurality of battery pieces at the corresponding typesetting positions of the backboard through the typesetting mechanism simultaneously, so as to improve the typesetting efficiency.

Moreover, the solar cell module manufacturing equipment further comprises a hot-pressing mechanism arranged at the typesetting station, and the hot-pressing mechanism is used for hot-pressing the plurality of cell pieces at the corresponding typesetting positions of the back plate. After the typesetting mechanism typesets the plurality of battery pieces at the corresponding typesetting positions of the back plate, the hot-pressing mechanism hot-presses the plurality of battery pieces on the back plate. In the process of hot-pressing the battery plates by the hot-pressing mechanism, the typesetting mechanism can grab the next battery plate, so that the typesetting process and the hot-pressing process are separately carried out, the production beat is accelerated, and the typesetting efficiency is further improved.

In one possible implementation manner, the solar cell module manufacturing apparatus further includes: the device comprises a plurality of first image collectors corresponding to the transfer stations, at least one second image collector and a controller which is respectively communicated with the first image collectors, the second image collectors and the typesetting mechanism. Each first image collector is used for collecting the image of the back contact surface of the battery piece when the battery piece is located at the corresponding transfer station. Each second image collector is used for collecting the typesetting images of the typesetting position of the backboard when the backboard is positioned at the typesetting station. The controller controls the typesetting mechanism to transfer the plurality of battery pieces to the corresponding typesetting positions of the back plate according to the images of the back contact surfaces of the battery pieces and the typesetting images.

Under the condition of adopting the technical scheme, after the battery piece is placed at the corresponding transfer station by the turnover mechanism, the corresponding first image collector collects the image of the back contact surface of the battery piece when the battery piece is positioned at the corresponding transfer station. And when the backboard is positioned at the typesetting station, the second image collector collects the typesetting images of the typesetting position of the backboard. The controller controls the typesetting mechanism to typeset the plurality of battery pieces at the corresponding typesetting positions of the back plate according to the images of the back contact surfaces of the battery pieces and the typesetting images. Based on this, after conveying battery piece and backplate, the controller is according to the image of battery piece back contact surface and the corresponding composing position of composing image control composing mechanism with a plurality of battery pieces composing at the backplate, even battery piece and backplate also are not influenced taking place the skew in the transfer process, need not the position of accurate backplate and battery piece when the conveying, it is low to the device requirement of conveying battery piece and backplate, and make battery piece and backplate counterpoint accurate, greatly improved back contact solar module's yields, and have stronger adaptability and flexibility to production environment and production condition, be adapted to various subassembly types.

In one possible implementation, the at least one first image collector is arranged at the transfer station.

In a possible implementation manner, the at least one second image collector is arranged at one end of the corresponding typesetting mechanism.

Under the condition of adopting the technical scheme, at least one second image collector is arranged at one end of the corresponding typesetting mechanism. The typesetting machine can drive the second image collector to move, when the second image collector is close to the corresponding typesetting position of the battery piece, the second image collector can collect the image of the corresponding typesetting position, so that the second image collector can conveniently and accurately collect different typesetting position images, and when the second image collector is arranged above the backboard, if the middle area of the backboard is raised, the image collected by the second image collector is raised projection area, which is inconsistent with the image of the actual typesetting position, the battery piece is deviated from the position on the backboard.

In a possible implementation manner, the hot pressing mechanism is a hot pressing horizontal mechanism, and the hot pressing horizontal mechanism is provided with a plurality of hot pressing stations corresponding to the typesetting positions.

Under the condition of adopting the technical scheme, the hot-pressing transverse-row mechanism is provided with a plurality of hot-pressing stations corresponding to the typesetting positions, and based on the hot-pressing transverse-row mechanism, the battery pieces on the plurality of typesetting positions corresponding to the hot-pressing stations can be hot-pressed simultaneously.

In a possible implementation manner, the at least one typesetting mechanism comprises a first moving device and a plurality of first vacuum adsorption devices located at one end of the first moving device, each first vacuum adsorption device is used for adsorbing a battery piece, and the first moving device is used for transferring the plurality of battery pieces from the corresponding transfer area to the corresponding typesetting position of the back plate.

Under the condition of adopting the technical scheme, the plurality of first vacuum adsorption devices of the typesetting mechanism adsorb the plurality of battery pieces and transfer the plurality of battery pieces to the corresponding typesetting positions of the back plate from the corresponding transfer areas under the drive of the first moving device.

In a possible implementation manner, the first vacuum adsorption device includes a first vacuum adsorption plate disposed at one end of the first moving device, and a first adsorption driving mechanism that drives the first vacuum adsorption plate to adsorb the battery piece.

In a possible implementation manner, the first moving device is an industrial robot, and the plurality of first vacuum adsorption devices are arranged at one end of the industrial robot.

In a possible implementation manner, the first moving device includes a guide frame, at least one moving seat slidably disposed on the guide frame, and at least one first driving mechanism for driving the moving seat to move; the plurality of first vacuum adsorption devices are arranged on the corresponding movable seats.

Under the condition of adopting above-mentioned technical scheme, a plurality of first vacuum adsorption device establish on corresponding removal seat, and first actuating mechanism drive removes the seat and removes along the leading truck removal. Therefore, when the first moving device moves the plurality of battery pieces, the plurality of battery pieces move along the straight line, and deviation caused by moving the battery pieces is reduced.

In a possible implementation manner, the at least one typesetting mechanism further includes a first posture adjusting mechanism, and the plurality of first vacuum adsorption devices are connected to one end of the first moving device through the first posture adjusting mechanism.

Under the condition of adopting above-mentioned technical scheme, first gesture guiding mechanism can adjust the battery piece that adsorbs on a plurality of first vacuum adsorption device for battery piece and backplate counterpoint accurately.

In one possible implementation manner, the first posture adjustment mechanism is a multi-degree-of-freedom angle adjustment mechanism. The first posture adjusting mechanism adjusts the battery pieces adsorbed by the first vacuum adsorption devices to be horizontal and drives the battery pieces to rotate.

Under the condition of adopting above-mentioned technical scheme, first gesture guiding mechanism adjusts the adsorbed battery piece of a plurality of first vacuum adsorption devices to the level for the connection process of battery piece and backplate is more steady, accurate. The first posture adjusting mechanism can drive the battery piece to rotate, so that the battery piece and the back plate are aligned accurately.

In a possible implementation manner, the solar cell typesetting device further includes a mobile platform and at least one string arranging mechanism. The mobile platform is arranged between the transfer area and at least one typesetting mechanism and used for carrying out reciprocating motion between the transfer area and the typesetting station. The mobile platform is provided with a row string area used for bearing a plurality of battery pieces, and the row string area comprises a row string station provided with a plurality of corresponding battery pieces.

Each row and string mechanism is arranged at the transfer area and used for transferring the plurality of battery pieces from the corresponding transfer area to the row and string area of the mobile platform when the plurality of battery pieces are positioned at the transfer area. The typesetting mechanism is used for transferring the plurality of battery pieces from the row string area to the corresponding typesetting position of the back plate.

Under the condition of adopting the technical scheme, the mobile platform is provided with a row string area for bearing a plurality of battery pieces, and the row string area comprises a row string station with a plurality of corresponding battery pieces. When the back contact solar cell module is produced, after the plurality of cells are turned over to the transfer area by the turning structure, the plurality of cells are transferred to the string arrangement area of the mobile platform from the corresponding transfer area by the string arrangement mechanism, and before the cells are transferred by the typesetting mechanism, the plurality of cells are arranged in strings. And then, the mobile platform moves the plurality of battery pieces to the typesetting station, and the typesetting mechanism transfers the plurality of battery pieces to the corresponding typesetting positions of the back plate from the string arrangement area. Therefore, the mobile platform can move the battery pieces to the vicinity of the typesetting mechanism, and the typesetting mechanism does not need to transfer the battery pieces from the transfer region, so that the working stroke of the typesetting mechanism is reduced, and the typesetting efficiency is improved. Moreover, the number of the battery pieces moved by the mobile platform each time can be multiple times of the number of the battery pieces rotated by the typesetting mechanism, so that the times of moving the battery pieces by the mobile platform are reduced, and the energy consumption is saved.

In a possible implementation manner, the plurality of battery pieces transferred by the typesetting mechanism at each time are distributed in an m × n matrix manner, and m and n are integers. Wherein m is more than or equal to 1, and n is more than 1; or m is more than 1, and n is more than or equal to 1. A plurality of row-string stations are distributed in an a multiplied by b matrix mode, and a and b are integers; wherein a is more than or equal to m, and b is more than or equal to n.

Under the condition of adopting the technical scheme, the plurality of turnover mechanisms are distributed along the conveying direction of the battery pieces, so that the plurality of battery pieces in the transferring area are distributed along a straight line. When a plurality of battery pieces transferred by the typesetting mechanism each time are distributed in an m multiplied by n matrix mode, m is larger than n is larger than 1, if the battery pieces are directly transferred from the transferring area by the typesetting mechanism, the typesetting mechanism has no load in partial areas. The plurality of stringing stations are distributed in an a x b matrix mode, a is larger than or equal to m, b is larger than or equal to n, a plurality of battery pieces in the transferring area can be strung on the mobile platform through the stringing mechanism repeatedly, the number of the battery pieces moved by the mobile platform each time is not smaller than the number of the battery pieces which can be transferred by the typesetting mechanism each time, the no-load of the typesetting mechanism is avoided, more battery pieces can be transferred by the typesetting mechanism each time, and the typesetting efficiency is improved.

In a possible implementation manner, the moving platform includes a bearing platform, a guide rail, and a second driving mechanism. The row area is arranged on the bearing surface of the bearing table to bear the battery piece. The guide rail is arranged between the transfer area and the typesetting station, and the plummer is arranged on the guide rail in a sliding way. The second driving mechanism is used for driving the bearing table to slide along the guide rail.

Under the condition of adopting the technical scheme, the bearing table is arranged on the guide rail in a sliding manner, and the second driving mechanism is used for driving the bearing table to slide along the guide rail. When the second driving mechanism is a linear driving mechanism, the plurality of battery pieces move along a straight line, so that deviation caused by moving the battery pieces is reduced.

In a possible implementation manner, the bearing table is located at the stringing station and includes a first hollow-out portion and a first bearing portion. The first bearing part is used for bearing the battery piece, and the first hollow-out part corresponds to the area of the battery piece with the conductive material.

Under the condition of adopting above-mentioned technical scheme, when the battery piece was located row cluster station, first bearing part was used for bearing the weight of the battery piece, and first fretwork portion corresponds the battery piece and has conducting material's region, avoids conducting material and plummer contact back, causes to stain or damage the battery piece.

In a possible implementation manner, the at least one string arranging mechanism includes a second moving device and a plurality of second vacuum adsorption devices located at one end of the second moving device; each second vacuum adsorption device is used for adsorbing a battery piece, and the second moving device is used for transferring the plurality of battery pieces from the corresponding transfer area to the corresponding row serial station of the moving platform.

In a possible implementation manner, the second vacuum adsorption device includes a second vacuum adsorption plate disposed at one end of the second moving device, and a second adsorption driving mechanism for driving the second vacuum adsorption plate to adsorb the battery piece.

In a possible implementation manner, the at least one string arranging mechanism further includes a plurality of second posture adjustment mechanisms, and the second vacuum adsorption device is disposed at one end of the second moving device through the corresponding second posture adjustment mechanism. The second posture adjusting mechanism is a multi-degree-of-freedom angle adjusting mechanism; the second posture adjusting mechanism adjusts the battery piece adsorbed by the corresponding second vacuum adsorption device to be horizontal and drives the battery piece to rotate.

Under the condition of adopting above-mentioned technical scheme, second gesture guiding mechanism can adjust the adsorbed battery piece of corresponding second vacuum adsorption device for battery piece and backplate counterpoint accurately. The second posture adjusting mechanism adjusts the battery piece adsorbed by the corresponding second vacuum adsorption device to be horizontal, so that the connection process of the battery piece and the backboard is more stable and accurate. The second posture adjusting mechanism can drive the battery piece to rotate, so that the battery piece and the back plate are aligned accurately.

In a possible implementation manner, the at least one turnover mechanism includes at least one third vacuum adsorption plate, a third adsorption driving mechanism for driving the third vacuum adsorption plate to adsorb the battery piece, and a turnover driving mechanism for driving the third vacuum adsorption plate to turn over.

In a possible implementation manner, the third vacuum adsorption plate includes a second hollow portion and a second bearing portion, the second bearing portion is used for bearing a battery piece, and an area of the battery piece having the conductive material is adsorbed at the second hollow portion.

Adopt under the condition of above-mentioned technical scheme, the third vacuum adsorption board includes second fretwork portion and second supporting part, and when the third vacuum adsorption board adsorbs the battery piece, the second supporting part is used for bearing the battery piece, and the battery piece has conducting material's region to be adsorbed in second fretwork portion department, avoids conducting material and third vacuum adsorption board to contact the back, causes to stain or damage the battery piece.

In a possible implementation manner, when the solar cell typesetting apparatus includes the first image collector, and the third vacuum absorption plate is at the transfer station, the first image collector is located below the second hollow portion.

Under the condition of adopting above-mentioned technical scheme, be in when the third vacuum adsorption board and transmit the station, first image collector is located the below of second fretwork portion, and first image collector can gather the image of the back contact surface of battery piece through second fretwork portion, and not only the image of gathering is more accurate, and first image collector does not influence tilting mechanism work moreover.

In a second aspect, the invention also provides a manufacturing device of the solar cell module. The manufacturing equipment of the solar cell module comprises the solar cell typesetting equipment described in the first aspect or any one of the possible implementation manners of the first aspect.

The beneficial effects of the manufacturing apparatus for a solar cell module provided by the second aspect are the same as the beneficial effects of the solar cell typesetting apparatus described in the first aspect or any possible implementation manner of the first aspect, and are not described herein again.

In a third aspect, the invention further provides a typesetting method for the solar cell pieces. The method is applied to the solar cell typesetting equipment described in the first aspect or any possible implementation manner of the first aspect. The typesetting method comprises the following steps:

and S100, controlling at least one group of turnover structures, wherein each group of turnover structures comprises a plurality of turnover mechanisms which are in contact with the back contact surfaces of the battery pieces, and turnover the battery pieces from the corresponding feeding stations to the transfer stations, so that the back contact surfaces of the battery pieces positioned at the transfer stations face the direction of the plane of the back plate.

And S200, controlling at least one typesetting mechanism to be in contact with the front surfaces of the plurality of battery pieces, and transferring the plurality of battery pieces to the corresponding typesetting positions of the back plate from the corresponding transfer areas.

And step S300, controlling a hot-pressing mechanism to hot-press a plurality of battery pieces at corresponding typesetting positions of the back plate.

The beneficial effects of the method for typesetting solar cells provided in the third aspect are the same as those of the solar cell typesetting apparatus described in the first aspect or any possible implementation manner of the first aspect, and are not described herein again.

In a possible implementation manner, when the solar cell typesetting apparatus includes a first image collector, a second image collector, and a controller, step S200 includes:

and step S210, controlling at least one first image collector to collect the image of the back contact surface of the battery piece on the corresponding transfer station, and sending the image of the back contact surface of the battery piece to the controller.

And controlling at least one second image collector to collect the typesetting image of the typesetting position of the backboard and sending the typesetting image to the controller.

And S220, controlling a typesetting mechanism to transfer the plurality of battery pieces to corresponding typesetting positions of the back plate by the controller according to the images of the back contact surfaces of the battery pieces and the typesetting images.

In a possible implementation manner, the step S220 includes:

step S221: and comparing the image of the back contact surface of the battery piece with the reference battery piece image to determine the offset parameter of the battery piece. And comparing the typesetting image with the reference typesetting image, and determining the offset parameter of the typesetting position.

Step S222: and the controller determines the offset parameters of the battery pieces at the corresponding typesetting positions of the backboard according to the offset parameters of the battery pieces and the offset parameters of the typesetting positions.

Step S223: the controller controls the typesetting mechanism to transfer the battery pieces to the corresponding typesetting positions of the back plate according to the offset parameters.

Under the condition of adopting the technical scheme, the offset parameter of the battery piece in the process of being transmitted is determined according to the comparison between the image of the back contact surface of the battery piece and the reference battery piece image. And determining the offset parameter of the typesetting position in the transmitted process according to the comparison of the typesetting image and the reference backboard typesetting image. Based on the method, the offset parameters of the battery pieces at the corresponding typesetting positions of the back plate can be determined, so that the typesetting positions of the battery pieces and the back plate are accurately aligned.

In a possible implementation manner, when the solar cell typesetting apparatus includes the first moving device and the first vacuum adsorption device, the step S200 includes:

and step Sa, controlling at least one typesetting mechanism to adsorb the front sides of the plurality of battery pieces through the plurality of first vacuum adsorption devices.

And Sb, transferring the plurality of battery pieces from the corresponding transfer areas to the corresponding typesetting positions of the back plate through the first mobile device.

In a possible implementation manner, when the solar cell typesetting apparatus includes a mobile platform and at least one string arranging mechanism, the step S200 includes:

and step one, controlling at least one string arranging mechanism to transfer a plurality of battery pieces from the corresponding transfer area to the corresponding string arranging station of the mobile platform.

And step two, controlling the mobile platform to move to the typesetting station from the transfer area, and moving the plurality of battery pieces to the typesetting station.

And step three, controlling the typesetting mechanism to transfer the plurality of battery pieces from the string arrangement area to the corresponding typesetting position of the back plate.

The back contact surface of the at least one battery piece is provided with a plurality of first mark points. The back contact surface of at least one battery piece is provided with a plurality of first conductive parts and a plurality of first insulating parts. At least one first mark point is positioned on the corresponding first conductive part or the corresponding first insulating part.

Under the condition of adopting the technical scheme, the back contact surface of at least one battery piece is provided with a plurality of first mark points, and the offset of the battery piece can be determined by determining the offset of the first mark points, so that the speed of determining the offset of the battery piece is increased, and the working efficiency is improved. When the image of the back contact surface of the battery piece needs to be compared with the reference battery piece image to determine the offset parameter of the battery piece, the offset parameters of the first mark points can be determined by comparing the positions of the first mark points in the image, so that the offset parameter of the battery piece can be rapidly determined.

In addition, at least one first mark point is located on the corresponding first conductive part or the corresponding first insulating part, and when the first mark point is arranged on the first insulating part, the first mark point does not affect the electric connection between the battery piece and the back plate, so that the influence caused by the arrangement of the first mark point is reduced.

In a possible implementation manner, the mounting surface of the backplane has a plurality of second mark points, and at least one backplane has a plurality of second conductive parts and a plurality of second insulating parts. And at least one second mark point is positioned on the corresponding second conductive part or the corresponding second insulating part.

Under the condition of adopting the technical scheme, the mounting surface of the back plate is provided with the plurality of second mark points, and the offset of the typesetting position can be determined by determining the offset of the plurality of second mark points, so that the speed of determining the offset of the typesetting position is improved, and the working efficiency is improved.

When the typesetting image needs to be compared with the reference typesetting image to determine the offset parameter of the typesetting position, the offset parameters of the second mark points can be determined by comparing the positions of the second mark points in the image, so that the offset parameter of the typesetting position can be quickly determined.

In addition, at least one second mark point is positioned on the corresponding second conductive part or the corresponding second insulating part, and when the second mark point is arranged on the second insulating part, the second mark point does not influence the electric connection between the battery piece and the back plate, so that the influence caused by the arrangement of the second mark point is reduced.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a perspective view of a solar cell typesetting apparatus according to an embodiment of the invention;

fig. 2 is a top view of a solar cell typesetting apparatus according to an embodiment of the invention;

FIG. 3 is a schematic diagram of a typesetting mechanism according to an embodiment of the invention;

fig. 4 is a perspective view of another solar cell typesetting apparatus according to an embodiment of the invention;

FIG. 5 is a schematic diagram of another typesetting mechanism in the embodiment of the invention;

FIG. 6 is a diagram illustrating a mobile platform according to an embodiment of the present invention;

FIG. 7 is a schematic diagram of a stringing mechanism according to an embodiment of the present invention;

FIG. 8 is a schematic view of the connection between the string arranging mechanism and the turnover mechanism in the embodiment of the present invention;

FIG. 9 is a schematic view of a third vacuum chuck at a transfer station according to an embodiment of the present invention;

fig. 10 is a schematic view of a third vacuum absorption plate at a feeding station in the embodiment of the present invention.

Reference numerals: a-battery piece, a B-backboard, a C-feeding area, a C1-feeding station, a D-transferring area, a D1-transferring station, an E-typesetting station, a 100-overturning structure, a 110-overturning mechanism, a 111-third vacuum adsorption plate, a 112-overturning driving mechanism, a 200-typesetting mechanism, a 210-first moving device, a 211-guide frame, a 212-moving seat, a 220-first vacuum adsorption device, a 230-first posture adjusting mechanism, a 300-hot pressing mechanism, a 400-first conveying mechanism, a 500-second conveying mechanism, a 600-first image collector, a 700-second image collector, an 800-moving platform, a 810-string arrangement area, a 811-string arrangement station, an 820-bearing platform and a 830-guide rail, 900-string arranging mechanism, 910-second moving device, 920-second vacuum adsorption device, 930-second posture adjusting mechanism.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise. The meaning of "a number" is one or more unless specifically limited otherwise.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

The embodiment of the invention provides a solar cell typesetting device which is used for performing typesetting operation when a back contact solar cell is placed on a back plate. The back contact solar cell module comprises a back plate and a plurality of back contact cell pieces formed on the back plate. The back contact cell piece can be an IBC solar cell piece or an MWT solar cell piece. The front surface of the cell slice is not provided with any electrode or is only provided with the auxiliary grid line, so that the shading of the electrode is greatly reduced, and the efficiency of the solar cell is improved. The electrodes of the back contact surface of the cell sheet include a positive electrode and a negative electrode on the back contact surface of the silicon substrate and spaced apart from each other. The positive electrode comprises a positive connecting electrode and a positive grid line electrode, the negative electrode comprises a negative connecting electrode and a negative grid line electrode, and conductive materials are printed on the surfaces of the positive connecting electrode and the negative connecting electrode to form conductive contacts.

The back plate comprises at least one conductive layer, an insulating layer and a base layer. Wherein, the conductive layer, the insulating layer and the substrate layer are adhered into an integral structure through bonding or hot pressing. The insulating layer is located on the conducting layer, and the conducting layer is located between the insulating layer and the base layer. The insulating layer is provided with a plurality of openings, the openings correspond to the electrodes of the back contact surface of the battery, and the number of the openings corresponding to each battery piece is 20-1000. The opening may be circular, square, oval, or any other shape through which the underlying conductive layer is exposed.

Fig. 1 illustrates a perspective view of a solar cell typesetting device in an embodiment of the invention. Fig. 2 illustrates a top view of a solar cell typesetting device in the embodiment of the invention. As shown in fig. 1 and 2, the solar cell typesetting equipment comprises at least one feeding area C, at least one transfer area D, and a typesetting station E. Each loading area C includes a plurality of loading stations C1 distributed along the conveying direction of the battery pieces a, and each transfer area D has a plurality of transfer stations D1 corresponding to the loading stations C1.

Specifically, as shown in fig. 1 and 2, a plurality of transfer stations D1 are disposed in parallel with a plurality of loading stations C1, and are also distributed along the conveying direction of the battery pieces a.

As shown in fig. 1 and fig. 2, the solar cell typesetting apparatus includes: at least one set of flip structures 100, at least one typesetting mechanism 200, and a hot press mechanism 300. Each set of flipper structures 100 includes a plurality of flippers 110 corresponding to the transfer station D1. Each turnover mechanism 110 is arranged between the corresponding feeding station C1 and the transferring station D1, and is used for turning the battery piece a from the corresponding feeding station C1 to the transferring station D1, and the back contact surface of the battery piece a at the transferring station D1 faces the direction of the plane of the back plate B. In practical application, the back plate B is located below the battery piece a, and the back contact surface of the battery piece a is turned upside down.

As shown in fig. 1 and 2, at least one typesetting mechanism 200 is disposed between the corresponding transfer area D and the typesetting station E, so as to transfer the plurality of battery pieces a from the corresponding transfer area D to the corresponding typesetting position of the backboard B when the plurality of battery pieces a are located in the transfer area D and the backboard B is located in the typesetting station E.

As shown in fig. 1 and fig. 2, the hot pressing mechanism 300 is disposed at the typesetting station E, and is configured to hot press the plurality of battery pieces a at the corresponding typesetting positions of the back plate B.

As shown in fig. 2, the solar cell typesetting apparatus may further include a first conveying mechanism 400, where the first conveying mechanism 400 is configured to convey the solar cells a to a plurality of loading stations C1. The plurality of loading stations C1 are distributed along the conveying direction of the first conveying mechanism 400. Specifically, the first conveying mechanism 400 may be a conveyor belt. The battery piece a is placed on the conveyor belt and conveyed to the feeding station C1 by the conveyor belt. Since the back contact surface of the battery piece a is already printed with the plurality of conductive contacts when the first transfer mechanism 400 transfers the battery piece a, the back contact surface of the battery piece a transferred by the first transfer mechanism 400 may be away from the transfer surface of the first transfer mechanism 400 as shown in fig. 1 and 2. Specifically, as shown in fig. 2, the battery piece a is placed on the conveying surface of the first conveying mechanism 400, and the back contact surface of the battery piece a faces away from the conveying surface of the first conveying mechanism 400. In practical application, the back contact surface of the battery piece A faces upwards.

As shown in fig. 2, since the back plate B corresponds to a plurality of battery pieces a, two first conveying mechanisms 400 may be provided, and the two first conveying mechanisms 400 are respectively located at two sides of the composition station E, so as to provide a plurality of battery pieces a for the composition station E at the same time. Of course, a plurality of loading stations C1 may be disposed on the first conveying mechanism 400, so as to further increase the speed of providing the battery pieces a for the typesetting station E.

As shown in fig. 2, the solar cell typesetting apparatus may further include a second conveying mechanism 500, where the second conveying mechanism 500 is configured to convey the back sheet B to the typesetting station E. The second conveyance mechanism 500 may be a conveyor belt. The backboard B is placed on the conveyor belt and conveyed to the typesetting station E by the conveyor belt. In practical applications, since the battery pieces a need to be mounted on the mounting surface of the backboard B, the mounting surface of the backboard B deviates from the conveying surface of the second conveying mechanism 500 in the process of conveying the backboard B, that is, the mounting surface of the backboard B faces upward.

As shown in fig. 2, the number of the turnover mechanism 110 and the typesetting mechanism 200 may be set as desired. Each solar cell typesetting device can be provided with one turnover mechanism 110 and one typesetting mechanism 200, or a plurality of turnover mechanisms can be provided. The number of the turnover mechanisms 110 and the number of the typesetting mechanisms 200 may or may not be one-to-one, which is not limited.

In practical application, as shown in fig. 2, when a back contact solar cell module is produced, the first conveying mechanism 400 provides a plurality of cell pieces a to the loading area C, and the second conveying mechanism 500 provides the back sheet B to the typesetting station E. The plurality of battery pieces a in the feeding region C are distributed in the conveying direction of the first conveying mechanism 400. The turnover structure 100 first turns over the plurality of battery pieces a in the loading area C to the transfer area D at the same time, and the back contact surface of the battery piece a at the transfer station D1 faces downward. Then, the layout mechanism 200 transfers the plurality of battery pieces a in the transfer area D to the corresponding layout positions of the back plate B. Finally, the hot-pressing mechanism 300 hot-presses the plurality of battery pieces a at the corresponding typesetting positions of the back plate B.

As shown in fig. 1 and 2, each turnover mechanism 110 is used to turn the battery sheet a from the corresponding loading station C1 to the corresponding transfer station D1. Generally, when the battery piece a is conveyed by the conveying mechanism, the back contact surface of the battery piece a is preferably upward, i.e. away from the conveying surface of the conveying mechanism, so as to prevent the conductive material on the back contact surface of the battery piece a from being damaged after the conveying surface of the conveying mechanism is contacted with the back contact surface of the battery piece a. When the back contact solar cell module is produced, the turnover mechanism 110 first turns over the plurality of the conveyed battery pieces a from the corresponding loading stations C1 to the transfer station D1, so that the back contact surfaces of the battery pieces a at the transfer station D1 face the direction of the plane of the back plate B. Then, the typesetting mechanism 200 transfers the battery piece a from the corresponding transfer station D1 to the corresponding typesetting position of the back panel B. Therefore, when the cell A is installed on the backboard B, the typesetting is firstly carried out through the typesetting mechanism 200, so that the offset of the back contact cell A and the backboard B in the alignment can be reduced, the automation of the back contact solar cell module is realized, the production efficiency of the back contact solar cell module is improved, and the production cost is reduced.

In addition, as shown in fig. 1 and 2, each of the loading regions C includes a plurality of loading stations C1 distributed along the transfer direction of the battery pieces a, each of the transfer regions D has a plurality of transfer stations D1 corresponding to the loading stations C1, and each of the group of turnover structures 100 includes a plurality of turnover mechanisms 110 corresponding to the transfer stations D1. Based on this, the turnover structure 100 can turn over a plurality of battery pieces a at the same time, and typeset the plurality of battery pieces a at the corresponding typesetting positions of the backboard B at the same time through the typesetting mechanism 200, so as to improve the typesetting efficiency.

Furthermore, as shown in fig. 1 and fig. 2, the solar cell module manufacturing apparatus further includes a hot pressing mechanism 300 disposed at the typesetting station E, wherein the hot pressing mechanism 300 is configured to hot press the plurality of battery pieces a at the corresponding typesetting positions of the back sheet B. After the typesetting mechanism 200 typesets the plurality of battery pieces a at the corresponding typesetting positions of the back plate B, the hot-pressing mechanism 300 hot-presses the plurality of battery pieces a on the back plate B. In the process of hot-pressing the battery piece a by the hot-pressing mechanism 300, the typesetting mechanism 200 can take off a batch of battery pieces a, so that the typesetting process and the hot-pressing process are separately performed, the production rhythm is accelerated, and the typesetting efficiency is further improved.

As a possible implementation manner, the solar cell module manufacturing apparatus may further include: the device comprises a plurality of first image collectors corresponding to the transfer stations, at least one second image collector and a controller which is respectively communicated with the first image collectors, the second image collectors and the typesetting mechanism.

As shown in fig. 2, each first image collector 600 is configured to collect an image of the back contact surface of the cell a when the cell a is located at the corresponding transfer station D1. Specifically, the plurality of first image collectors 600 are arranged in parallel with the plurality of transfer stations D1, that is, the plurality of first image collectors 600 are also distributed along the conveying direction of the battery piece a. The first image collector 600 may be an industrial camera, but is not limited thereto. Each second image collector 700 is configured to collect the layout image at the layout position of the backboard B when the backboard B is located at the layout station E. The second image collector 700 may be an industrial camera, but is not limited thereto. The controller controls the typesetting mechanism 200 to transfer the plurality of battery pieces A to the corresponding typesetting positions of the backboard B according to the images of the back contact surfaces of the battery pieces A and the typesetting images.

Specifically, as shown in fig. 2, when the back-contact solar cell module is produced, the turnover mechanism 110 turns over the back contact surface of the cell a at the transfer station D1, so that after the back contact surface of the cell a faces downward, the first image collector 600 is controlled to collect the image of the back contact surface of the cell a at the corresponding transfer station D1, and the image of the back contact surface of the cell a is sent to the controller; controlling the second image collector 700 to collect the typesetting image of the backboard B and sending the typesetting image of the backboard B to the controller; the controller controls the typesetting mechanism 200 to typeset the back contact surface of the battery piece A at the corresponding typesetting position of the backboard B according to the image of the back contact surface of the battery piece A and the typesetting image of the backboard B.

As shown in fig. 2, after the turnover mechanism 110 places the cell a at the corresponding transfer station D1, the corresponding first image collector 600 collects an image of the back contact surface of the cell a when the cell a is at the corresponding transfer station D1. When the backboard B is located at the typesetting station E, the second image collector 700 collects the typesetting image of the typesetting position of the backboard B. The controller controls the typesetting mechanism 200 to typeset the plurality of battery pieces A at the corresponding typesetting positions of the backboard B according to the images of the back contact surfaces of the battery pieces A and the typesetting images. Based on this, after conveying battery piece A and backplate B, the controller controls typesetting mechanism 200 according to the image of the battery piece A back contact surface and the typesetting image of the typesetting position to typeset a plurality of battery pieces A at the corresponding typesetting position of backplate B, even if battery piece A and backplate B shift in the conveying process, the position of backplate B and battery piece A need not to be accurate during conveying, the requirement on the device for conveying battery piece A and backplate B is low, and make battery piece A and backplate B align accurately, the yield of back contact solar module has greatly been improved, and have stronger adaptability and flexibility to production environment and production condition, be adapted to various module types.

In an alternative, the at least one first image collector may be provided at the transfer station. The first image collector and the transfer station are arranged in a one-to-one correspondence mode. The first image collector can collect images of the back contact surface of the battery piece of the corresponding rotating station.

In an alternative, fig. 3 illustrates a schematic diagram of a typesetting mechanism in an embodiment of the invention. As shown in FIG. 3, the at least one second image collector 700 may be disposed at one end of the corresponding layout mechanism 200. The type setter can drive the second image collector 700 to move, when the second image collector 700 is close to the corresponding type setting position of the battery piece A, the second image collector 700 can collect the image at the corresponding type setting position, so that the second image collector 700 can conveniently and accurately collect different type setting position images, and the situation that the position of the battery piece A mounted on the backboard B is deviated due to the fact that the image collected by the second image collector 700 is a convex projection area if the middle area of the backboard B is convex when the second image collector 700 is arranged above the backboard B is avoided.

As a possible implementation manner, as shown in fig. 1 and fig. 2, the hot pressing mechanism 300 may be a hot pressing horizontal mechanism, and the hot pressing horizontal mechanism has a plurality of hot pressing stations corresponding to the typesetting positions. Based on this, the hot pressing horizontal mechanism can hot pressing the battery piece A on a plurality of composing positions corresponding to the hot pressing station simultaneously.

Specifically, as shown in fig. 1, the hot pressing mechanism 300 may include a hot pressing board, a hot pressing driving mechanism for driving the hot pressing board to perform hot pressing on the battery piece a, and a moving driving device for driving the hot pressing board to move. The plurality of hot pressing stations are arranged on one side of the hot pressing plate facing the back plate B corresponding to the plurality of typesetting positions. Generally, the hot pressing plate is located above the back plate B, and thus, the hot pressing station is located below the hot pressing plate.

As shown in fig. 1, the hot press plate may extend along one side edge of the back plate B, and the moving driving device may include a hot press moving device and a hot press lifting device. The hot pressing mobile device is used for driving the hot pressing plate to move, the moving direction of the hot pressing plate is perpendicular to the extending direction of the hot pressing plate, so that the hot pressing plate can be sequentially located above each part of the backboard B, the battery piece A on each part of the backboard B is hot pressed, and when the hot pressing is not needed, the hot pressing plate can be moved to the side face of the backboard B, and the hot pressing plate is prevented from influencing the work of the typesetting mechanism 200. The hot-pressing lifting device is used for driving the hot-pressing plate to lift, so that the hot-pressing plate is contacted with or separated from the battery piece A.

In one example, a plurality of hot pressing stations can be distributed along a straight line below the hot pressing plate, so that the hot pressing mechanism can simultaneously hot press a plurality of battery pieces on the same straight line.

In another example, a plurality of hot pressing stations are distributed in a matrix manner below the hot pressing plate, so that the hot pressing mechanism can simultaneously hot press more battery pieces.

As a possible implementation manner, as shown in fig. 2 and 3, the at least one typesetting mechanism 200 may include a first moving device 210 and a plurality of first vacuum suction devices 220 located at one end of the first moving device 210, each of the first vacuum suction devices 220 being configured to suck a battery piece a, and the first moving device 210 being configured to transfer the plurality of battery pieces a from the corresponding transfer area D to the corresponding typesetting position of the back plate B.

In an example, a plurality of first vacuum adsorption devices can be independently controlled, and when the number of the battery pieces needing to be adsorbed is less than that of the first vacuum adsorption devices, the idle vacuum adsorption devices can be controlled not to work, so that the battery pieces with the corresponding number can be adsorbed as required, and the application range is wide.

Specifically, as shown in fig. 3, a plurality of first vacuum suction devices 220 may be mated with a plurality of transfer stations D1 within the transfer region D. When the typesetting mechanism 200 moves to the transfer area D, the plurality of first vacuum suction devices 220 correspond to the plurality of transfer stations D1, so that the typesetting mechanism 200 can suck the plurality of battery pieces a in the transfer area D.

In practical applications, as shown in fig. 3, when the layout mechanism 200 transfers a plurality of battery pieces a, the first moving device 210 moves a plurality of first vacuum suction devices 220 to the transfer area D, each first vacuum suction device 220 corresponds to a battery piece a at the transfer station D1, and the first vacuum suction devices 220 suck the battery pieces a through the front surfaces of the battery pieces a. Then, the plurality of battery pieces a are simultaneously transferred to the corresponding layout positions of the back plate B by the first moving device 210.

In an alternative mode, the first vacuum adsorption device may include a first vacuum adsorption plate disposed at one end of the first moving device, and a first adsorption driving mechanism configured to drive the first vacuum adsorption plate to adsorb the battery pieces. When the battery piece is adsorbed, the first adsorption driving mechanism drives the first vacuum adsorption plate to adsorb the battery piece; after the battery piece is moved to the destination by the first moving device, the first vacuum adsorption driving mechanism stops driving the first vacuum adsorption plate, so that the battery piece is placed at the destination.

In one example, when the plurality of first vacuum adsorption devices are independently controlled, the first vacuum adsorption device may further include a lifting device, and the first vacuum adsorption plate is disposed at one end of the first moving device through the lifting device. When adsorbing or placing the battery piece, elevating gear makes first vacuum adsorption board to backplate one side protrusion, avoids adsorbing or placing the battery piece in-process, the battery piece contact on other first vacuum adsorption device and the backplate.

In an alternative, as shown in fig. 1, the first moving device 210 may be an industrial robot, and a plurality of first vacuum suction devices 220 are provided at one end of the industrial robot.

In another alternative, fig. 4 illustrates a perspective view of another solar cell typesetting apparatus according to an embodiment of the invention. FIG. 5 is a schematic diagram illustrating another typesetting mechanism in the embodiment of the invention. As shown in fig. 4 and 5, the first moving device 210 may include a guide frame 211, at least one moving base 212 slidably disposed on the guide frame 211, and at least one first driving mechanism for driving the moving base 212 to move; a plurality of first vacuum suction devices 220 are provided on the respective movable seats 212. The first driving mechanism may be a telescopic motor or a cylinder, but is not limited thereto.

As shown in fig. 4, the guiding frame 211 is disposed above the back plate B, and the plurality of first vacuum suction devices 220 can be driven by the moving base 212 to move to transfer the battery piece a.

As shown in fig. 4, a plurality of first vacuum suction devices 220 are disposed on the corresponding movable base 212, and the first driving mechanism drives the movable base 212 to move linearly along the guide frame 211. Accordingly, when the first moving device 210 moves the plurality of battery pieces a, the plurality of battery pieces a move in a straight line, thereby reducing a deviation caused by moving the battery pieces a.

In one example, as shown in fig. 5, the at least one typesetting mechanism 200 may further include a first posture adjustment mechanism 230, and the plurality of first vacuum suction devices 220 are connected to one end of the first moving device 210 through the first posture adjustment mechanism 230. The first posture adjustment mechanism 230 can adjust the battery pieces a adsorbed on the plurality of first vacuum adsorption devices 220, so that the battery pieces a and the back plate B are accurately aligned.

Specifically, as shown in fig. 5, the first posture adjustment mechanism 230 may be a multiple degree of freedom angle adjustment mechanism. The first posture adjustment mechanism 230 adjusts the battery pieces a absorbed by the plurality of first vacuum absorption devices 220 to be horizontal and drives the battery pieces a to rotate. First posture adjustment mechanism 230 adjusts the adsorbed battery piece a of a plurality of first vacuum adsorption device 220 to the level for battery piece a is more steady, accurate with backplate B's connection process. The first posture adjustment mechanism 230 can drive the battery piece a to rotate, so that the battery piece a and the backboard B are aligned accurately.

As a possible implementation manner, as shown in fig. 4, the solar cell typesetting apparatus further includes a moving platform 800 and at least one string arranging mechanism 900. The moving platform 800 is provided between the transfer area D and at least one of the composing devices 200 for reciprocating between the transfer area D and the composing station E.

Fig. 6 illustrates a schematic diagram of a mobile platform in an embodiment of the invention. As shown in fig. 6, the mobile platform 800 has a stringing area 810 for carrying a plurality of battery pieces a, and the stringing area 810 includes a stringing station 811 having a plurality of corresponding battery pieces a.

Fig. 7 illustrates a schematic diagram of a stringing mechanism in an embodiment of the present invention. Fig. 8 illustrates a schematic connection diagram of the string arranging mechanism and the turnover mechanism in the embodiment of the invention. As shown in fig. 7 and 8, each row stringing mechanism 900 is provided at the transfer region D for transferring the plurality of battery pieces a from the corresponding transfer region D to the row stringing region 810 of the moving platform 800 when the plurality of battery pieces a are located at the transfer region D. The typesetting mechanism 200 is used for transferring the plurality of battery pieces a from the row string area 810 to the corresponding typesetting positions of the backboard B.

As shown in fig. 6, the mobile platform 800 has a stringing area 810 for carrying a plurality of battery pieces a, and the stringing area 810 includes a stringing station 811 having a plurality of corresponding battery pieces a. In the production of the back contact solar cell module, as shown in fig. 4, after the plurality of cells a are turned to the transfer region D by the turning structure 100, as shown in fig. 8, the stringing mechanism 900 transfers the plurality of cells a from the corresponding transfer region D to the stringing region 810 of the moving platform 800, and before the cells a are transferred by the typesetting mechanism 200, the plurality of cells a are strung. Then, the mobile platform 800 moves the plurality of battery pieces a to the typesetting station E, and the typesetting mechanism 200 transfers the plurality of battery pieces a from the string arrangement region 810 to the corresponding typesetting positions of the backboard B. Therefore, the mobile platform 800 can move the cell a to the vicinity of the layout mechanism 200, and the layout mechanism 200 does not need to transfer the cell a from the transfer region D, so that the working stroke of the layout mechanism 200 is reduced, and the layout efficiency is improved. Moreover, the number of the battery pieces a moved by the mobile platform 800 at each time can be multiple times of the number of the battery pieces a rotated by the typesetting mechanism 200, so that the number of times of moving the battery pieces a by the mobile platform 800 is reduced, and the energy consumption is saved.

In an alternative, as shown in fig. 1 to 5, the plurality of battery pieces a transferred by the typesetting mechanism 200 at a time are distributed in an m × n matrix, where m and n are integers. Wherein m is more than or equal to 1, and n is more than 1; or m is more than 1, and n is more than or equal to 1. That is, the layout mechanism 200 transfers a single row, a single column, or a plurality of rows and columns of the battery pieces a at a time.

As shown in fig. 5, when the typesetting mechanism 200 includes a plurality of first vacuum suction devices 220, and the plurality of battery pieces a transferred each time are distributed in an m × n matrix, the plurality of first vacuum suction devices 220 are distributed in an m × n matrix.

As shown in fig. 6, the plurality of gang stations 811 are distributed in an a × b matrix, where a and b are integers. Wherein a is more than or equal to m, and b is more than or equal to n. The stringing station 811 on the movable platform 800 is at least equal to the number of cells a transferred by the typesetting mechanism 200 at a time.

For example, as shown in fig. 1, m is 1 and n is 6, and the typesetting mechanism 200 can transfer 6 battery pieces a at a time. In one example, a is 1 and b is 6. In practical applications, the turnover mechanism 100 includes 6 turnover mechanisms 110, the turnover mechanism 100 turns over 6 battery pieces a at a time, and the stringing mechanism 900 transfers 6 battery pieces a at a time. Based on this, the turnover structure 100 turns over the primary battery piece a, the string arrangement mechanism 900 transfers the primary battery piece a, the mobile platform 800 transfers the primary battery piece a to the typesetting mechanism 200, and the typesetting mechanism 200 transfers the primary battery piece a to the back plate B.

In another example, a-6 and b-6. In practical application, the turnover structure comprises 6 turnover mechanisms, the turnover structure turns over 6 battery pieces at each time, and the string arrangement mechanism transfers 6 battery pieces at each time. Based on this, the battery piece is once transferred to the composing mechanism to the upset six times battery piece of flip structure, row cluster mechanism, and the battery piece is once transferred to the composing mechanism to the moving platform, and the composing mechanism is six times battery piece to the backplate.

For another example, as shown in fig. 5, m is 3, n is 8, and the layout mechanism 200 can transfer 24 battery pieces a at a time. In one example, as shown in fig. 6, a is 3 and b is 8. In practical applications, the turnover mechanism 100 includes 8 turnover mechanisms 110, the turnover mechanism 100 turns over 8 battery pieces a at a time, and the stringing mechanism 900 transfers 8 battery pieces a at a time. Based on this, the turnover structure 100 turns over the tertiary battery piece a, the string arrangement mechanism 900 transfers the tertiary battery piece a, the mobile platform 800 transfers the primary battery piece a to the typesetting mechanism 200, and the typesetting mechanism 200 transfers the primary battery piece a to the back plate B.

As shown in fig. 4 to 8, since the plurality of turnover mechanisms 110 are arranged along the conveying direction of the battery pieces a, the plurality of battery pieces a in the conveying area D are arranged along a straight line. When the plurality of battery pieces a transferred by the layout mechanism 200 each time are distributed in an m × n matrix, where m > and n > 1, if the layout mechanism 200 transfers the battery pieces a directly from the transfer area D, the layout mechanism 200 may have a part of the area empty. The plurality of stringing stations 811 are distributed in an a × b matrix manner, a is greater than or equal to m, b is greater than or equal to n, a plurality of battery pieces a in the transfer area D can be repeatedly strung on the mobile platform 800 through the stringing mechanism 900, so that the number of the battery pieces a moved by the mobile platform 800 each time is not less than the number of the battery pieces a transferred by the typesetting mechanism 200 each time, no load of the typesetting mechanism 200 is avoided, more battery pieces a can be transferred by the typesetting mechanism 200 each time, and the typesetting efficiency is improved.

In an alternative, as shown in fig. 6, the mobile platform 800 may include a bearing platform 820, a guide rail 830, and a second driving mechanism. The row area 810 is disposed on the carrying surface of the carrying table 820 for carrying the battery a. The guide rail 830 is arranged between the transfer area D and the typesetting station E, and the bearing platform 820 is slidably mounted on the guide rail 830. The second driving mechanism is used for driving the bearing table 820 to slide along the guide rail 830. The second driving mechanism may be a telescopic motor or a cylinder, but is not limited thereto.

As shown in fig. 6, the carrier table 820 is slidably mounted on the guide rail 830, and the second driving mechanism is used for driving the carrier table 820 to slide along the guide rail 830. Accordingly, when the moving platform 800 moves the plurality of battery pieces a, the plurality of battery pieces a move along a straight line, thereby reducing deviation caused by moving the battery pieces a.

In one example, the bearing table is located at the stringing station and can comprise a first hollow-out part and a first bearing part. The first bearing part is used for bearing the battery piece, and the first hollow-out part corresponds to the area of the battery piece with the conductive material. When the battery piece was located row cluster station, first bearing part was used for bearing the weight of the battery piece, and first fretwork portion corresponds the battery piece and has conducting material's region, avoids conducting material and plummer contact back, causes to stain or damage the battery piece.

Specifically, the plummer can be located and arrange string station department and set up the through-hole, and the size of through-hole is less than the size of battery piece for the plummer is located through-hole department and is first fretwork portion, and the edge that the plummer is located the through-hole is first bearing portion.

In an alternative, as shown in fig. 7, the at least one stringing mechanism 900 includes a second moving device 910 and a plurality of second vacuum suction devices 920 located at one end of the second moving device 910. Each second vacuum adsorption device 920 is used for adsorbing a battery piece a, and the second moving device 910 is used for transferring a plurality of battery pieces a from the corresponding transfer area D to the corresponding stringing station 811 of the moving platform 800.

In one example, as shown in fig. 7, the second vacuum adsorption device 920 may include a second vacuum adsorption plate disposed at one end of the second moving device 910, and a second adsorption driving mechanism for driving the second vacuum adsorption plate to adsorb the battery piece a.

In one example, as shown in fig. 8, the at least one stringing mechanism 900 further includes a plurality of second posture adjustment mechanisms 930, and the second vacuum suction apparatus 920 is disposed at one end of the second moving apparatus 910 through the corresponding second posture adjustment mechanisms 930. Wherein, the second posture adjustment mechanism 930 is a multi-degree-of-freedom angle adjustment mechanism; the second posture adjustment mechanism 930 adjusts the battery piece a adsorbed by the corresponding second vacuum adsorption device 920 to be horizontal, and drives the battery piece a to rotate.

As shown in fig. 8, the second posture adjustment mechanism 930 may adjust the battery piece a adsorbed by the corresponding second vacuum adsorption device 920, so that the battery piece a and the back plate B are accurately aligned. The second posture adjustment mechanism 930 adjusts the battery piece a adsorbed by the corresponding second vacuum adsorption device 920 to be horizontal, so that the connection process of the battery piece a and the backboard B is more stable and accurate. The second posture adjustment mechanism 930 can drive the battery piece a to rotate, so that the battery piece a and the backboard B are aligned accurately.

As a possible implementation manner, fig. 9 illustrates a schematic view of the third vacuum absorption plate in the transfer station in the embodiment of the present invention. Fig. 10 illustrates a schematic view of a third vacuum suction plate at a loading station in an embodiment of the present invention. As shown in fig. 9 and 10, the at least one turnover mechanism 110 includes at least one third vacuum suction plate 111, a third suction driving mechanism for driving the third vacuum suction plate 111 to suck the battery piece a, and a turnover driving mechanism 112 for driving the third vacuum suction plate 111 to turn over.

Specifically, as shown in fig. 9 and 10, the loading station C1 and the transfer station are respectively located on both sides of the turnover driving mechanism 112. When the back contact surface of the battery piece a is located at the feeding station C1, the turnover driving mechanism 112 may drive the third vacuum adsorption plate 111 to contact with the back contact surface of the battery piece a, and the third adsorption driving mechanism drives the third vacuum adsorption plate 111 to adsorb the back contact surface of the battery piece a. Then, the reverse driving mechanism 112 drives the third vacuum absorption plate 111 to reverse 180 °, and the back contact surface of the battery piece a is reversed from the corresponding loading station C1 to the transfer station D1. Finally, the third suction driving mechanism stops driving the third vacuum suction plate 111 to suck the back contact surface of the cell a, so that the back contact surface of the cell a located at the transfer station D1 faces downward, and the typesetting mechanism 200 can move the back contact surface of the cell a to the back plate B through the front surface of the back contact surface of the cell a.

In an alternative manner, as shown in fig. 10, the third vacuum adsorption plate 111 may include a second hollow portion and a second bearing portion, the second bearing portion is used for bearing a battery piece a, and a region of the battery piece a having a conductive material is adsorbed at the second hollow portion.

Specifically, as shown in fig. 10, a through hole may be formed in the third vacuum adsorption plate 111, and the size of the through hole is smaller than that of the battery piece a, so that the second hollow portion is located at the through hole of the third vacuum adsorption plate 111, and the second bearing portion is located at the edge of the through hole of the third vacuum adsorption plate 111.

As shown in fig. 10, the third vacuum absorption plate 111 includes a second hollow portion and a second bearing portion, when the absorption plate of the third vacuum absorption plate 111 absorbs the battery piece a, the second bearing portion is used for bearing the battery piece a, and an area of the battery piece a having a conductive material is absorbed at the second hollow portion, so as to prevent the battery piece a from being contaminated or damaged after the conductive material contacts the third vacuum absorption plate 111.

In one example, as shown in fig. 9, when the solar cell layout apparatus includes the first image collector 600 and the third vacuum suction plate 111 is at the transfer station D1, the first image collector 600 may be located below the second hollow portion. Based on this, when the third vacuum absorption plate 111 is located at the transfer station D1, the first image collector 600 is located below the second hollow portion, and the first image collector 600 can collect the image of the back contact surface of the battery piece a through the second hollow portion, so that the collected image is more accurate, and the first image collector 600 does not affect the operation of the turnover mechanism 110.

The embodiment of the invention also provides manufacturing equipment of the solar cell module, which comprises the solar cell typesetting equipment. The beneficial effects of the manufacturing equipment of the solar cell module are the same as those of the solar cell typesetting equipment, and are not repeated here.

The embodiment of the invention also provides a typesetting method of the solar cell, which is applied to the typesetting equipment of the solar cell. The typesetting method of the solar cell comprises the following steps:

step S100, controlling at least one group of turnover structures, wherein each group of turnover structures comprises a plurality of turnover mechanisms which are in contact with the back contact surfaces of the battery pieces, and turnover the battery pieces from corresponding loading stations to a transfer station so that the back contact surfaces of the battery pieces positioned at the transfer station face the direction of the plane where the back plate is positioned;

step S200, controlling at least one typesetting mechanism to contact with the front sides of the plurality of battery pieces, and transferring the plurality of battery pieces from the corresponding transfer areas to the corresponding typesetting positions of the back plate;

and step S300, controlling a hot-pressing mechanism to hot-press a plurality of battery pieces at corresponding typesetting positions of the back plate.

As a possible implementation manner, when the solar cell typesetting apparatus includes a first image collector, a second image collector, and a controller, the step S200 includes:

and step S210, controlling at least one first image collector to collect the image of the back contact surface of the battery piece on the corresponding transfer station, and sending the image of the back contact surface of the battery piece to the controller.

And controlling at least one second image collector to collect the typesetting image of the typesetting position of the backboard and sending the typesetting image to the controller.

And S220, controlling a typesetting mechanism to transfer the plurality of battery pieces to corresponding typesetting positions of the back plate by the controller according to the images of the back contact surfaces of the battery pieces and the typesetting images.

It should be noted that, in step S210, "control at least one first image collector to collect the image of the back contact surface of the battery piece at the corresponding transfer station, and send the image of the back contact surface of the battery piece to the controller. And controlling at least one second image collector to collect the typesetting images of the typesetting positions of the back plates and sending the typesetting images to the controller. "not in sequence, but also simultaneously.

In an alternative manner, the step S220 may include:

step S221: and comparing the image of the back contact surface of the battery piece with the reference battery piece image to determine the offset parameter of the battery piece. And comparing the typesetting image with the reference typesetting image, and determining the offset parameter of the typesetting position.

Step S222: and the controller determines the offset parameters of the battery pieces at the corresponding typesetting positions of the backboard according to the offset parameters of the battery pieces and the offset parameters of the typesetting positions.

Step S223: the controller controls the typesetting mechanism to transfer the battery pieces to the corresponding typesetting positions of the back plate according to the offset parameters.

It should be noted that, in step S221, the "comparing the image of the back contact surface of the cell with the reference cell image to determine the offset parameter of the cell" and the "comparing the layout image with the reference layout image to determine the offset parameter of the layout position" may be performed simultaneously or not in sequence.

In practical application, the typesetting logic can be set up first, and each typesetting mechanism typesets each cell piece at the corresponding typesetting position in sequence. Thus, each cell has theoretical coordinates on the back plate.

After the battery pieces are transferred and turned over, the positions of the battery pieces may be shifted from the preset positions. After the backboard is conveyed, the typesetting position on the backboard can also deviate from the preset position.

Therefore, the reference cell image may be preset. For example, the shooting angle of the first image collector is fixed every time the first image collector collects an image, so that an image with a non-offset battery slice is used as a reference battery slice image. After the actual image of the back contact surface of the battery piece is collected, if the battery piece deviates in the transferring and overturning processes, the position of the battery piece at the transfer station is different from the preset position, the image of the back contact surface of the battery piece can be compared with the reference battery piece image, and the deviation parameter of the battery piece is determined. If the battery piece is not deviated, the deviation parameter is 0.

The reference layout image may also be preset. For example, the shooting angle at each time the second image collector collects the images is made fixed, so that the images whose layout positions of the back plates are not shifted are taken as reference layout images. After the typesetting image at the actual typesetting position is collected, if the backboard shifts in the transmission process, the typesetting position is different from the preset position, and the shift parameter of the typesetting position can be determined by comparing the typesetting image with the reference typesetting image. If the typesetting position is not shifted, the shift parameter is 0.

And finally, determining the offset parameters of the battery pieces at the corresponding typesetting positions of the back plate according to the offset parameters of the battery pieces and the offset parameters of the typesetting positions, so as to adjust the theoretical coordinates of the battery pieces on the back plate, obtain the actual coordinates of the battery pieces on the back plate, and accurately align the battery pieces with the typesetting positions.

In an optional manner, when the solar cell typesetting apparatus includes a first moving device and a first vacuum adsorption device, the step S200 includes:

and step Sa, controlling at least one typesetting mechanism to adsorb the front sides of the plurality of battery pieces through the plurality of first vacuum adsorption devices.

And Sb, transferring the plurality of battery pieces from the corresponding transfer areas to the corresponding typesetting positions of the back plate through the first mobile device.

In a possible implementation manner, when the solar cell typesetting apparatus includes a mobile platform and at least one string arranging mechanism, the step S200 includes:

and step one, controlling at least one string arranging mechanism to transfer a plurality of battery pieces from the corresponding transfer area to the corresponding string arranging station of the mobile platform.

And step two, controlling the mobile platform to move to the typesetting station from the transfer area, and moving the plurality of battery pieces to the typesetting station.

And step three, controlling the typesetting mechanism to transfer the plurality of battery pieces from the string arrangement area to the corresponding typesetting position of the back plate.

As a possible implementation manner, the back contact surface of the at least one battery piece is provided with a plurality of first mark points. Based on the method, the offset of the battery piece can be determined by determining the offset of the first mark points, so that the speed of determining the offset of the battery piece is increased, and the working efficiency is improved. When the image of the back contact surface of the battery piece needs to be compared with the reference battery piece image to determine the offset parameter of the battery piece, the offset parameters of the first mark points can be determined by comparing the positions of the first mark points in the image, so that the offset parameter of the battery piece can be rapidly determined.

The back contact surface of at least one battery piece is provided with a plurality of first conductive parts and a plurality of first insulating parts. The first conductive portion may be a conductive contact. The plurality of first insulating portions may be connected as a whole.

The at least one first marker may be located at the respective first conductive portion or the respective first insulating portion. When the first mark point is arranged on the first insulating part, the first mark point does not influence the electric connection of the battery piece and the back plate, and the influence caused by the arrangement of the first mark point is reduced.

When the first mark point is disposed on the first insulating portion, the first mark point may be a conductive material. Note that the conductive material on the first insulating portion is not conductive. Based on this, when a plurality of conducting materials are printed on the back contact surface of the battery piece to form the conducting contact, the conducting material can be arranged at the first mark point position of the first insulating part at the same time, so that the conducting material positioned at the first insulating part forms the first mark point, the first mark point is not required to be arranged in an extra process, the production efficiency is improved, and the cost is saved.

As a possible implementation manner, the mounting surface of the back plate has a plurality of second mark points. Based on the method, the offset of the typesetting position can be determined by determining the offsets of the plurality of second mark points, so that the speed of determining the offsets of the typesetting position is increased, and the working efficiency is improved.

When the typesetting image needs to be compared with the reference typesetting image to determine the offset parameter of the typesetting position, the offset parameters of the second mark points can be determined by comparing the positions of the second mark points in the image, so that the offset parameter of the typesetting position can be quickly determined.

Wherein the at least one back plate has a plurality of second conductive parts and a plurality of second insulating parts. An opening is formed in the insulating layer of the back plate corresponding to the conductive contact of the battery piece, and the conductive layer is exposed out of the opening, so that a second conductive part is formed. The other area of the back plate is a second insulating part.

At least one second marking point is located on the corresponding second conductive part or the corresponding second insulating part. When the second mark point is arranged on the second insulating part, the second mark point does not influence the electric connection between the battery piece and the back plate, and the influence caused by the arrangement of the second mark point is reduced.

In one embodiment, at least one second marker point is arranged on one side of the conductive layer close to the insulating layer. For example, a pattern may be drawn on the conductive layer as a second marker point using a laser. The shape of the second marker point may be a cross, a circle, a triangle, a rectangle, or any other shape. The opening of the insulating layer, which is provided with the second mark point, is more than 1.1 times of the opening which is not provided with the second mark point, so that the second mark point can be more conveniently identified. When the second mark point is positioned on the second insulating part, the second mark point is arranged in the area of the conducting layer which is not connected with the conducting contact, and the insulating layer is positioned on the position of the second mark point and provided with the opening for exposing the second mark point.

In the foregoing description of embodiments, the particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

28页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:一种光伏组件生产系统及生产方法

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!

技术分类