阅读说明：本技术 一种柔性复合管的翻边接头装置 (Flanging joint device of flexible composite pipe ) 是由 张荣才 林豪 赵绍东 于 2021-09-24 设计创作，主要内容包括：本发明公开了一种柔性复合管的翻边接头装置,包含一外丝螺母套,所述的外丝螺母套的两侧分别设有一内丝锁紧螺母套,所述的内丝锁紧螺母套与所述的外丝螺母套通过螺纹啮合,所述的内丝锁紧螺母套的内侧均设有一加强层夹紧内锥套,所述的加强层夹紧内锥套的内侧均设有一加强层夹紧外锥套,所述的加强层夹紧外锥套之间设有一密封件。本翻边接头装置解决了纯塑管翻边后,在介质输送过程中,接头处极易产生蠕变等弊端,连接简单可靠。(The invention discloses a flanging joint device of a flexible composite pipe, which comprises an outer screw nut sleeve, wherein two sides of the outer screw nut sleeve are respectively provided with an inner screw locking nut sleeve, the inner screw locking nut sleeve is meshed with the outer screw nut sleeve through threads, the inner sides of the inner screw locking nut sleeves are respectively provided with a reinforcing layer clamping inner cone sleeve, the inner sides of the reinforcing layer clamping inner cone sleeves are respectively provided with a reinforcing layer clamping outer cone sleeve, and a sealing element is arranged between the reinforcing layer clamping outer cone sleeves. The flanging joint device solves the defects that the joint is easy to creep and the like in the medium conveying process after a pure plastic pipe is flanged, and is simple and reliable in connection.)

1. The flanging joint device of the flexible composite pipe is characterized by comprising an outer threaded nut sleeve (5), wherein inner threaded locking nut sleeves (4) are respectively arranged on two sides of the outer threaded nut sleeve (5), the inner threaded locking nut sleeves (4) are meshed with the outer threaded nut sleeves (5) through threads,

the inner sides of the inner thread locking nut sleeves (4) are respectively provided with a reinforcing layer clamping inner cone sleeve (2), the inner sides of the reinforcing layer clamping inner cone sleeves (2) are respectively provided with a reinforcing layer clamping outer cone sleeve (3),

a sealing element is arranged between the end surfaces of the reinforcing layer clamping outer taper sleeves (3),

wherein the content of the first and second substances,

the core tube layer (11A) at the butt joint of the flexible composite tube (1) is arranged between the reinforcing layer clamping outer taper sleeve (3) and the outer screw nut sleeve (5),

a reinforcing layer (12A) at the butt joint of the flexible composite pipe (1) is arranged between the reinforcing layer clamping outer taper sleeve (3) and the reinforcing layer clamping inner taper sleeve (2),

the outer coating (13A) at the butt joint of the flexible composite pipe (1) is tightly attached to the inner wall of the inner taper sleeve (2) clamped by the reinforcing layer,

the setting direction of the sealing element is mutually vertical to the extending direction of the flexible composite pipe (1), and the sealing element is arranged between the core pipe layers (11A) at the butt joint of the flexible composite pipe (1).

2. The flanging joint device of the flexible composite pipe according to claim 1, wherein the reinforcing layer clamps the inner taper sleeve (2) and comprises a tapered inner taper sleeve main body (21), an annular inner taper sleeve flange (22) is arranged at the bottom of the inner taper sleeve main body (21), a plurality of anti-slip ring grooves (23) are arranged on the inner wall of the inner taper sleeve main body (21), and a sunken sealing ring groove (24) is arranged at the bottom of the outer wall of the inner taper sleeve main body (21).

3. The flanging joint device of the flexible composite pipe according to claim 1, characterized in that the reinforcing layer clamping outer taper sleeve (3) is annular, and the inner wall of the reinforcing layer clamping outer taper sleeve (3) is conical.

4. The apparatus of claim 1, wherein the sealing member is a sealing plate (S1), and the sealing plate has a sealing ring (S2) on both sides.

5. The flanging joint device of the flexible composite pipe according to claim 1, wherein the sealing member is a sealing gasket (S3).

Technical Field

The invention relates to a tool, in particular to a flanging joint device of a flexible composite pipe.

Background

At present, the joint of the flexible composite pipe mainly adopts a buckling-pressing type joint, namely, the joint adopts a mode that an inner core and an outer sleeve clamp the composite pipe through buckling and pressing. This type of joint has several disadvantages: firstly, the matching degree of the sizes of the inner core and the outer sleeve and the corresponding sizes of the inner diameter and the outer diameter of the composite pipe is high, and the conditions of the buckling and pressing process are extremely strict; and the inside and outside dimensions of the composite pipe vary greatly during the production process. The size tolerance band of the composite pipe with the same specification is larger. The inner cores and the outer sleeves with different sizes are correspondingly matched according to different sizes of the composite pipe, so that a lot of difficulties are caused to the production of the composite pipe, the manufacture of the inner cores and the outer sleeves and the like; if the size matching is not good or the conditions of the buckling process cannot meet the requirements; except that the inner core and the outer sleeve are easy to be damaged by pulling or the mould is damaged by pulling when the mould is buckled; or the inner core and the outer sleeve can not clamp the composite pipe after buckling, and the composite pipe is easy to separate from the inner core and the outer sleeve when in use; secondly, after buckling, the outer surface of the inner core and the inner wall of the composite pipe are required to have better sealing performance; if the sealing after the buckling and pressing cannot meet the requirement, the medium can easily permeate into the reinforcing layer of the composite pipe through the binding surface between the outer surface of the inner sleeve and the composite pipe, and the composite pipe can be damaged and cannot be used; thirdly, the difficulty in manufacturing the buckling-pressing type inner core and the buckling-pressing type outer sleeve is great, the production efficiency of manufacturing the joint is greatly influenced, the manufacturing period is long, the manufacturing cost is high, and the rapid market demand is difficult to achieve; fourthly, after the inner core and the outer sleeve are buckled and pressed, if the quality of the buckled and pressed joint is unqualified, the inner core and the outer sleeve can not be reused.

Disclosure of Invention

The invention mainly solves the technical problems in the prior art, and provides a flanging joint device of a flexible composite pipe.

The technical problem of the invention is mainly solved by the following technical scheme:

the flanging joint device of the flexible composite pipe is characterized by comprising an outer screw nut sleeve, wherein inner screw locking nut sleeves are respectively arranged on two sides of the outer screw nut sleeve, the inner screw locking nut sleeves are meshed with the outer screw nut sleeves through threads,

the inner sides of the inner thread locking nut sleeves are respectively provided with a reinforcing layer clamping inner taper sleeve, the inner sides of the reinforcing layer clamping inner taper sleeves are respectively provided with a reinforcing layer clamping outer taper sleeve,

a sealing element is arranged between the end surfaces of the reinforcing layer clamping the outer taper sleeve,

wherein the content of the first and second substances,

the core pipe layer at the butt joint of the flexible composite pipes is arranged between the reinforcing layer clamping outer taper sleeve and the outer screw nut sleeve,

the reinforcing layer at the butt joint of the flexible composite pipes is arranged between the reinforcing layer clamping outer taper sleeve and the reinforcing layer clamping inner taper sleeve,

the outer coating at the butt joint of the flexible composite pipe is tightly attached to the reinforcing layer to clamp the inner wall of the inner taper sleeve,

the setting direction of the sealing element is mutually vertical to the extending direction of the flexible composite pipe, and the sealing element is arranged between the core pipe layers at the butt joint of the flexible composite pipe.

As a preferred embodiment of the invention, the inner taper sleeve clamped by the reinforcing layer comprises a tapered inner taper sleeve main body, an annular inner taper sleeve flange is arranged at the bottom of the inner taper sleeve main body, a plurality of anti-skidding ring grooves are arranged on the inner wall of the inner taper sleeve main body, and a sunken sealing ring groove is arranged at the bottom of the outer wall of the inner taper sleeve main body.

As a preferred embodiment of the invention, the outer taper sleeve clamped by the reinforcing layer is annular, and the inner wall of the outer taper sleeve clamped by the reinforcing layer is conical.

As a preferred embodiment of the present invention, the sealing member is a sealing plate, and two sides of the sealing plate are both provided with a sealing ring.

In a preferred embodiment of the present invention, the sealing member is a gasket.

The flanging joint device of the flexible composite pipe has the following advantages:

1. when the medium is conveyed, the material of the channel in the pipe is a plastic layer, and the plastic layer has strong corrosion resistance, so that the defects that the medium can be contacted with the metal when the metal of the buckling and pressing joint is exposed in the medium conveying channel, the metal at the joint is extremely easy to corrode and the like are overcome; 2. the problem of equal diameter of the pipe is solved, and the dredging of the channel in the pipeline by ball passing and dirt removing is facilitated; 3. the defects that the joint is easy to creep and the like in the medium conveying process after the pure plastic pipe is flanged are overcome; 4. the connection is simple and reliable.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of a first embodiment of a flanged joint arrangement of a flexible composite pipe of the present invention;

FIG. 2 is a schematic structural view of a second embodiment of a flanged joint arrangement of a flexible composite pipe of the present invention;

FIG. 3 is a schematic view of a portion of the flanged joint arrangement of the flexible composite pipe of FIG. 1;

FIG. 4 is a schematic structural view of the flexible composite pipe of FIG. 1;

FIG. 5 is a schematic view of the installation of the flanged joint assembly of the flexible composite pipe of FIG. 1, showing the sequence of installation of the various structural members;

FIG. 6 is an installation schematic view of the flanged joint arrangement of the flexible composite pipe of FIG. 1, with the reinforcement-layer clamping inner cone sleeve cooled and strapped to the outer surface of the reinforcement-layer clamping inner cone sleeve;

FIG. 7 is a schematic view of the installation of the flanged joint assembly of the flexible composite pipe of FIG. 1 showing the sleeved reinforcement layer gripping the outer cone;

FIG. 8 is a schematic view of the installation of the flanging joint assembly of the flexible composite pipe of FIG. 1, showing the flanging dies and the heating plate;

FIG. 9 is a schematic cross-sectional view of the reinforcing layer clamping inner taper sleeve of the flanging joint device of the flexible composite pipe in FIG. 1;

fig. 10 is a schematic cross-sectional view of the reinforcing layer clamping outer cone of the flanging joint device of the flexible composite pipe in fig. 1.

Detailed Description

The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the scope of the present invention will be more clearly and clearly defined.

As shown in fig. 1, the flanging joint device of the flexible composite pipe comprises an outer threaded nut sleeve 5, wherein an inner threaded locking nut sleeve 4 is respectively arranged on two sides of the outer threaded nut sleeve 5, and the inner threaded locking nut sleeve 4 is in threaded engagement with the outer threaded nut sleeve 5.

The inner sides of the inner thread locking nut sleeves 4 are provided with reinforced layer clamping inner taper sleeves 2, and the inner sides of the reinforced layer clamping inner taper sleeves 2 are provided with reinforced layer clamping outer taper sleeves 3.

A sealing element is arranged between the end surfaces of the outer taper sleeves 3 clamped by the reinforcing layer.

As shown in fig. 4, the flexible composite pipe 1 includes, from inside to outside, a core layer 11A, a reinforcing layer 12A, and an outer coating layer 13A.

The core tube layer 11A at the butt joint of the flexible composite tube 1 is arranged between the outer clamping cone sleeve 3 and the outer nut screw sleeve 5 of the reinforcing layer.

The reinforcing layer 12A at the butt joint of the flexible composite pipe 1 is arranged between the reinforcing layer clamping outer taper sleeve 3 and the reinforcing layer clamping inner taper sleeve 2.

The outer coating layer 13A at the butt joint of the flexible composite pipe 1 is tightly attached to the reinforcing layer to clamp the inner wall of the inner taper sleeve 2.

The setting direction of the sealing element is perpendicular to the extending direction of the flexible composite pipe 1, and the sealing element is arranged between the core pipe layers 11A at the butt joint of the flexible composite pipe 1.

The sealing element is a sealing plate S1, and two sides of the sealing plate are provided with a sealing ring S2.

As shown in FIG. 9, the inner clamping taper sleeve 2 comprises a tapered inner taper sleeve body 21, an annular inner taper sleeve flange 22 is provided at the bottom of the inner taper sleeve body 21, a plurality of anti-slip ring grooves 23 are provided on the inner wall of the inner taper sleeve body 21, and a recessed sealing ring groove 24 is provided at the bottom of the outer wall of the inner taper sleeve body 21.

As shown in fig. 10, the reinforcing layer clamps the outer cone 3 in a ring shape, and the inner wall of the reinforcing layer clamps the outer cone 3 in a tapered shape.

As shown in fig. 2, a second embodiment of the flanging joint device of the flexible composite pipe according to the present invention is shown, in which the sealing member is a sealing gasket S3, and the sealing gasket S3 replaces the sealing plate S1 and the sealing ring S2 of the previous embodiment.

The following is a description of the method of use of the flanged joint device for flexible composite pipe.

Step S1, pre-treating the end of the flexible composite pipe 1, as shown in fig. 4, specifically:

s11, removing the outer coating 13A of the flexible composite pipe 1 according to the length L;

s12, opening the reinforcing layer 12A of the flexible composite pipe 1;

s13, removing the core tube layer 11A of the flexible composite tube 1 according to the length L;

step S2, sequentially loading the parts required for docking, as shown in fig. 5, specifically:

s21, bundling the reinforcing layer 12A of the flexible composite pipe 1 on the core pipe layer 11A;

s22, sleeving the internal thread locking nut sleeve 4 on the flexible composite pipe 1;

s23, placing the flexible composite pipe 1 into a half clamp 6, clamping for rounding, and sleeving the reinforcing layer clamping inner taper sleeve 2 on the outer coating 13A of the flexible composite pipe 1;

s24, after the half heater 8 is arranged on the heat exchanger lining taper sleeve 7, the half heater is sleeved on the conical surface of the reinforcing layer clamping inner taper sleeve 2, and then the push plate 9 is pushed against the end surface of the heat exchanger lining taper sleeve 7;

s25, after the work is ready, the half heater 8 is started to heat the reinforcing layer clamping inner taper sleeve 2, then the hydraulic mechanism is started, the reinforcing layer clamping inner taper sleeve 2 is pushed leftwards under the action of heating and hydraulic pressure, and when the inner hole of the reinforcing layer clamping inner taper sleeve 2 and the outer coating 13A of the flexible composite pipe 1 are seen to be provided with molten plastic to burst out, the heating is stopped immediately; after cooling and shaping, taking out the heat exchanger lining taper sleeve 7 and the half heater 8 together;

step S3, after the inner taper sleeve 2 for clamping the reinforcing layer is cooled, the reinforcing layer 12A is collected and bundled on the outer surface of the inner taper sleeve 2 for clamping the reinforcing layer, as shown in FIG. 6;

step S4, sleeving the reinforcing layer to clamp the outer taper sleeve 3, as shown in fig. 7, specifically:

s41, loosening the half clamp 6, and re-clamping the flexible composite pipe 1 to enable the half clamp 6 to cling to the left end face of the inner taper sleeve 2 clamped by the reinforcing layer;

and S42, buckling the reinforcing layer clamping outer taper sleeve 3 on the outer taper surface of the reinforcing layer clamping inner taper sleeve 2 covered with the reinforcing layer, and installing the push ring 10 in the hydraulic mechanism. Starting a hydraulic mechanism, pressing the push ring 10 to the right end face of the reinforcing layer clamping outer taper sleeve 3 under the hydraulic action, and pressing the reinforcing layer 12A to the outer conical surface of the reinforcing layer clamping inner taper sleeve 2 by the reinforcing layer clamping outer taper sleeve 3;

s43, withdrawing the push ring 10 and taking down the push ring 10;

step S5, flanging die 11 and heating plate 12, as shown on the right side of FIG. 8, specifically

S51, sleeving the flanging die 11 on the core tube layer 11A;

s52, mounting the heating plate 12 and clinging to the right end face of the flanging die 11;

s53, mounting the push plate 9 and tightly attaching the push plate to the right end face of the heating plate 12;

step S6, flanging, as shown in the right side of fig. 8, specifically:

and S61, starting the heating plate 12 and then starting the hydraulic mechanism. Under the action of heating and hydraulic pressure, the molten plastic of the core tube layer 11A slowly and continuously turns into the cavity of the flanging die 11, and when the flanging die 11 continuously moves leftwards, the molten plastic in the cavity of the flanging die 11 covers the reinforcing layer 12A and the reinforcing layer is clamped on the outer surface of the outer taper sleeve 3;

s62, when the left end face of the flanging die 11 is close to the end face of the reinforcing layer clamping inner taper sleeve 2, after being pressurized by hydraulic pressure, through hydraulic action and several times of impact on the push plate 9, the molten plastic in the cavity of the flanging die is tamped, so that the molten plastic tightly covers the reinforcing layer 12A and the outer surface of the reinforcing layer clamping outer taper sleeve 3 after being flanged;

s63, when the left end face of the flanging die 11 is tightly attached to the reinforcing layer to clamp the end face of the inner taper sleeve 2, immediately stopping heating, after cooling and shaping for a period of time, opening and pressing, taking out the heating plate 12 and the flanging die 11, and after releasing clamping, completely taking out the flanging joint to obtain the finished product shown in figure 3.

It should be noted that the reinforcing layer clamps the inner taper sleeve 2, the material is stainless steel or carbon steel through antiseptic treatment, the material used by the flanging die 11 is stainless steel, and the surface of the flanging die is coated with polytetrafluoroethylene, so that plastic is not easily adhered to the surface of the die in the using process.

The flanging joint device of the flexible composite pipe has the following advantages:

1. when the medium is conveyed, the material of the channel in the pipe is a plastic layer, and the plastic layer has strong corrosion resistance, so that the defects that the medium can be contacted with the metal when the metal of the buckling and pressing joint is exposed in the medium conveying channel, the metal at the joint is extremely easy to corrode and the like are overcome; 2. the problem of equal diameter of the pipe is solved, and the dredging of the channel in the pipeline by ball passing and dirt removing is facilitated; 3. the defects that the joint is easy to creep and the like in the medium conveying process after the pure plastic pipe is flanged are overcome; 4. the connection is simple and reliable.

Without being limited thereto, any changes or substitutions that are not thought of through the inventive work should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.