Green and environment-friendly printing process

文档序号:399289 发布日期:2021-12-17 浏览:16次 中文

阅读说明:本技术 绿色环保印刷工艺 (Green and environment-friendly printing process ) 是由 肖兆明 李素姣 于 2021-10-14 设计创作,主要内容包括:本发明公开了印刷技术领域的绿色环保印刷工艺,其特征在于:包括有印刷辊,所述的注墨口设置在支撑机构左端上侧,所述安装框设置在支撑机构左端下侧,所述墨盒安装在注墨口上,所述滑动容箱滑动安装在安装框内,所述印刷辊、压力辊和取墨辊分别转动安装在支撑机构内,所述固定容箱安装在滑动容箱下端,所述滑动容箱内安装有检测机构,利用滑动容箱的往复滑动,使储墨部内的墨粉分布均匀,同时设置位置固定的固定容箱使设备取墨过程可以在稳定环境下进行(在固定容箱的墨粉减少时,滑动容箱的墨粉在重力作用下落入固定容箱),两者结合,使设备始终可以稳定的取到分布均匀的墨粉,使打印过程更加稳定可靠,不会出现漏印或印花现象。(The invention discloses a green and environment-friendly printing process in the technical field of printing, which is characterized by comprising the following steps of: comprises a printing roller, the ink injection port is arranged at the upper side of the left end of the supporting mechanism, the mounting frame is arranged at the lower side of the left end of the supporting mechanism, the ink box is arranged on the ink injection port, the sliding container is arranged in the mounting frame in a sliding way, the printing roller, the pressure roller and the ink taking roller are respectively and rotatably arranged in the supporting mechanism, the fixed container is arranged at the lower end of the sliding container, the sliding container is internally provided with a detection mechanism, the reciprocating sliding of the sliding container is utilized to ensure that the powdered ink in the ink storage part is uniformly distributed, meanwhile, the fixed container box with the fixed position is arranged, so that the ink taking process of the equipment can be carried out in a stable environment (when the toner of the fixed container box is reduced, the toner of the sliding container box falls into the fixed container box under the action of gravity), and the toner and the fixed container box are combined, so that the equipment can always stably take the uniformly distributed toner, the printing process is more stable and reliable, and the phenomenon of missing printing or printing is avoided.)

1. The green environment-friendly printing process is characterized by comprising the following steps: the method comprises the following specific steps:

s1, during printing, the ink box is arranged on the ink injection port at the left end of the supporting mechanism, so that the ink box can be communicated with the sliding container;

s2, starting the equipment, opening the ink injection port, enabling the ink powder in the ink box to enter the equipment, and taking the ink by the ink taking roller in the fixed container;

s3, driving the printing paper to pass through the space between the printing roller and the pressure roller by the equipment to print;

s4, in the process, the sliding container box slides back and forth to shake the internal toner uniformly, and meanwhile, when the toner is lifted into the sliding container box from the fixed container box, the toner can push the detection mechanism to swing;

and S5, increasing the swing amplitude of the detection mechanism along with the continuous stacking of the toner, finally starting the detection mechanism, and stopping inputting the toner into the toner cartridge after the detection mechanism works.

2. The green and environmentally friendly printing process of claim 1, wherein: the equipment in the technology comprises a supporting mechanism (1), an ink box (2), a printing roller (5), a scraper (11), a pressure roller (6) and an ink taking roller (7), and is characterized in that: still including annotating black mouth (3), installing frame (4), slip appearance case (8), fixed appearance case (9) and detection mechanism (10), notes black mouth (3) set up in supporting mechanism (1) left end upside, installing frame (4) set up at supporting mechanism (1) left end downside, install on annotating black mouth (3) ink horn (2), slip appearance case (8) slidable mounting is in installing frame (4), printing roller (5), pressure roller (6) and get ink roller (7) and rotate respectively and install in supporting mechanism (1), fixed appearance case (9) are installed and are being slided and are held case (8) lower extreme, install detection mechanism (10) in slip appearance case (8).

3. The green and environmentally friendly printing process of claim 2, wherein: the printing roller (5) is rotatably arranged in the supporting mechanism (1), the ink taking roller (7) is rotatably arranged in the supporting mechanism (1) on the left side of the printing roller (5), and the pressure roller (6) is rotatably arranged in the supporting mechanism (1) below the printing roller (5); install at ink roller (7) upside of getting scraper (11), scraper (11) are including scraping knife axle (11-1), scrape knife axle (11-1) fixed mounting at supporting mechanism (1) inner wall, scraper (11) upper end is rotated and is installed on scraping knife axle (11-1), and installation department is provided with the torsional spring, makes scraper (11) hug closely and gets ink roller (7) surface.

4. The green and environmentally friendly printing process of claim 3, wherein: the fixed container (9) is fixedly arranged on the inner side of the left end of the supporting mechanism (1), and the bottom plate of the fixed container (9) is close to the lower end of the ink taking roller (7); the mounting frame (4) is positioned at the upper end of the fixed container (9) and fixedly mounted on the supporting mechanism (1), the lower end of the sliding container (8) is connected with the upper end of the fixed container (9) in a sliding and sealing manner, and the sliding container (8) is mounted in the mounting frame (4) in a sliding manner; the scraper is characterized in that an inverted L-shaped plate (1-1) is rotatably connected to the left side of the upper end of the scraper (11), the inverted L-shaped plate (1-1) is fixedly mounted on the inner wall of the supporting mechanism (1) and located below the right end of the mounting frame (4), a sealing plate (1-2) is arranged below the left end of the mounting frame (4), and the sealing plate (1-2) is equal to the inverted L-shaped plate (1-1) in height.

5. The green and environmentally friendly printing process of claim 4, wherein: the ink injection port (3) comprises a second baffle (3-2), the second baffle (3-2) is fixedly arranged at the upper end between the closing plate (1-2) and the inverted L-shaped plate (1-1), a plurality of penetrating ink grooves (3-2-1) are formed in the second baffle (3-2) at equal intervals, sliding grooves (3-2-2) are formed in the second baffle (3-2) at the front end of the ink grooves (3-2-1), and elastic telescopic rods (3-2-3) are fixedly arranged on the side wall of the front end of each sliding groove (3-2-2); an electromagnet for controlling the elastic telescopic rod (3-2-3) to contract is arranged in the elastic telescopic rod (3-2-3), a baffle (3-3) is fixedly arranged on the elastic telescopic rod (3-2-3), the baffle (3-3) is slidably arranged in the chute (3-2-2), and the baffle (3-3) completely seals the ink containing groove (3-2-1) in a free state of the elastic telescopic rod (3-2-3); the bottom end of the right side wall of the ink injection port (3) penetrates through the side wall and is connected with a first baffle (3-1) in an elastic sliding mode, and the first baffle (3-1) is located right above the second baffle (3-2) and seals the second baffle (3-2) in a free state.

6. The green and environmentally friendly printing process of claim 5, wherein: a second fixing rod (10-2) is fixedly arranged between the front inner wall and the rear inner wall of the mounting frame (4), and the second fixing rod (10-2) penetrates through the sliding containing box (8) and is in sealed sliding connection with the sliding containing box (8); a part of the second fixing rod (10-2) in the sliding container (8) is fixedly provided with fixing blocks (10-3) which are equal to the baffle plates (3-3) at equal intervals, the side wall of each fixing block (10-3) is fixedly connected with a shaft lever (10-3-1), the shaft lever (10-3-1) is rotatably connected with a rotating plate (10-1), each rotating plate (10-1) comprises a connecting block (10-1-1) positioned at the upper end of the rotating plate (10-1), the connecting block (10-1-1) is rotatably connected with the shaft lever (10-3-1), the left end of the connecting inner wall of the connecting block (10-1-1) and the shaft lever (10-3-1) is fixedly provided with a first trigger switch (10-1-2), a second trigger switch (10-3-2) is fixedly arranged at the lower end of the shaft lever (10-3-1), and when the second trigger switch (10-3-2) is contacted with the first trigger switch (10-1-2), the electromagnet in the elastic telescopic rod (3-2-3) is powered off.

7. The green and environmentally friendly printing process of claim 5, wherein: a first fixing rod (3-4) is fixedly installed below the left side of the second baffle (3-2) of the supporting mechanism (1), the positions, corresponding to the joint of the sliding groove (3-2-2) and the ink containing groove (3-2-1), of the upper end of the first fixing rod (3-4) are fixedly connected with first connecting rods (3-4-1), the upper end of each first connecting rod (3-4-1) is fixedly connected with a lantern ring (3-4-2), an elastic sliding block (3-4-3) is transversely connected in the lantern ring (3-4-2) in a sliding mode, and the right end of the elastic sliding block (3-4-3) abuts against the side wall of the corresponding baffle (3-3);

the upper end of the sliding container (8) is vertically and fixedly connected with a second connecting rod (8-1) corresponding to the elastic sliding block (3-4-3), the upper end of the second connecting rod (8-1) is fixedly provided with a wedge block (8-1-1), and the wedge surface of the wedge block (8-1-1) is in sliding connection with the left end of the elastic sliding block (3-4-3).

8. The green and environmentally friendly printing process of claim 5, wherein: a filter plate (13) is fixedly arranged at the lower end between the inverted L-shaped plate (1-1) and the closing plate (1-2).

9. The green and environmentally friendly printing process of claim 3, wherein: the side wall of the sliding container (8) is fixedly provided with a reciprocating screw rod (8-3), the reciprocating screw rod (8-3) penetrates through and extends out of the mounting frame (4), the printing roller (5), the pressure roller (6) and the ink taking roller (7) are respectively and fixedly arranged on a first rotating shaft (5-1), a second rotating shaft (6-1) and a third rotating shaft (7-1), the first rotating shaft (5-1), the second rotating shaft (6-1) and the third rotating shaft (7-1) are rotatably connected with the supporting mechanism (1), and one end of the side of the reciprocating screw rod (8-3) penetrates through and extends out of the supporting mechanism (1); the part of the first rotating shaft (5-1) extending out of the supporting mechanism (1) is externally connected with a driving mechanism, the part of the first rotating shaft (5-1) extending out of the supporting mechanism (1) is externally connected with a driving mechanism through a first conveying belt (12-1), a second conveying belt (12-2) and the part of the second rotating shaft (6-1) extending out of the supporting mechanism (1) are externally connected with a driving mechanism through a second conveying belt (12-1) and a part of the third rotating shaft (7-1) extending out of the supporting mechanism (1) in a transmission mode, a screw cap (8-2) is connected to the reciprocating screw rod (8-3) in a threaded mode, the screw cap (8-2) is rotatably connected with the mounting frame (4), and the screw cap (8-2) is connected with the third rotating shaft (7-1) through a third conveying belt (12-3) in a transmission mode.

Technical Field

The invention relates to the technical field of printing, in particular to a green and environment-friendly printing process.

Background

The green printing is a printing mode which adopts environment-friendly materials and processes, generates little pollution in the printing process, saves resources and energy, is easy to recycle and recycle after being discarded, can be naturally degraded and has little influence on the ecological environment.

The toner in the existing printer is manually added into a toner cartridge to store ink, the toner reserves at different positions in the toner cartridge are different along with the printing and the placement error (different heights of the toners at different positions in the toner cartridge after the toner is added), so that when the toner residue in the toner cartridge is small, the toner in the toner cartridge is used up at some place, the printed paper has the phenomenon of ink deficiency and missing printing, and office staff usually take out the toner cartridge to shake, so that the toners in the toner cartridge are uniformly distributed, but the risk of damaging the toner cartridge and ink leakage is reduced in the shaking process, and after the toner is shaken and is printed for a short time, the toners in the toner cartridge can be redistributed unevenly under the influence of factors such as vibration, and the phenomenon of ink deficiency and missing printing is caused to the printed paper; and then, the circulation of ink-lacking missing printing and toner-shaking is repeatedly carried out until the toner in the toner cartridge is used up, so that the time is wasted, the paper and the toner are wasted, the service life of the toner cartridge is influenced, and the toner cartridge is not green enough.

Based on the above, the invention designs a green environment-friendly printing process to solve the problems.

Disclosure of Invention

The invention aims to provide a green environment-friendly printing process, which aims to solve the problems that the prior printer toner is provided in the background technology, the toner is manually added into a toner cartridge, ink storage is carried out, along with the printing and the placement error when the toner is added manually (meaning that the toner heights at different positions in the toner cartridge are different after the ink is added), the toner storage amounts at different positions in the toner cartridge are different, when the residual amount of the toner in the toner cartridge is small, the toner in the toner cartridge is used up, so that the printed paper has the phenomenon of ink shortage and missing printing, and office staff usually take out the toner cartridge to shake, so that the toner in the toner cartridge is uniformly distributed, but in the shaking process, the risk of damaging the toner cartridge and leaking ink is reduced, and after the toner cartridge is shaken and printed for a short time, the toner in the toner cartridge can be distributed unevenly again under the influence of factors such as vibration and the like, so that the printed paper has the phenomena of ink shortage and missing printing; and then, the circulation of ink-lacking missing printing and toner-shaking is repeatedly carried out until the toner in the toner cartridge is used up, so that the time is wasted, the paper and the toner are wasted, the service life of the toner cartridge is influenced, and the toner cartridge is not green enough.

In order to achieve the purpose, the invention provides the following technical scheme: the green environment-friendly printing process is characterized by comprising the following steps: the method comprises the following specific steps:

s1, during printing, the ink box is arranged on the ink injection port at the left end of the supporting mechanism, so that the ink box can be communicated with the sliding container;

s2, starting the equipment, opening the ink injection port, enabling the ink powder in the ink box to enter the equipment, and taking the ink by the ink taking roller in the fixed container;

s3, driving the printing paper to pass through the space between the printing roller and the pressure roller by the equipment to print;

s4, in the process, the sliding container box slides back and forth to shake the internal toner uniformly, and meanwhile, when the toner is lifted into the sliding container box from the fixed container box, the toner can push the detection mechanism to swing;

and S5, increasing the swing amplitude of the detection mechanism along with the continuous stacking of the toner, finally starting the detection mechanism, and stopping inputting the toner into the toner cartridge after the detection mechanism works.

As a further scheme of the invention, the equipment of the process comprises a supporting mechanism, an ink box, a printing roller, a pressure roller and an ink taking roller, and is characterized in that: still including annotating black mouth, installing frame, slip appearance case, fixed appearance case and detection mechanism, notes black mouth set up at the supporting mechanism left end upside, the installing frame sets up at the supporting mechanism left end downside, the ink horn is installed on annotating the black mouth, slip appearance case slidable mounting is in the installing frame, printing roller, pressure roller and get the ink roller and rotate respectively and install in supporting mechanism, fixed appearance case is installed at slip appearance case lower extreme, slip appearance incasement installs detection mechanism.

As a further scheme of the invention, the printing roller is rotatably installed in a supporting mechanism, the ink-taking roller is rotatably installed in the supporting mechanism on the left side of the printing roller, and the pressure roller is rotatably installed in the supporting mechanism below the printing roller; the scraper is installed and is being got the ink roller upside, the scraper is including scraping the knife axle, scrape knife axle fixed mounting at the supporting mechanism inner wall, the scraper upper end is rotated and is installed at scraping the knife epaxially, and installation department is provided with the torsional spring, makes the scraper hug closely and get the ink roller surface, through conventional printing structure combination, constitutes the printing portion of equipment, makes the printing component of equipment choose for use the part for use as ripe prior art, improve equipment's wildcard nature.

As a further scheme of the invention, the fixed container is fixedly arranged on the inner side of the left end of the supporting mechanism, and the bottom plate of the fixed container is close to the lower end of the ink-taking roller; the mounting frame is positioned at the upper end of the fixed container and fixedly mounted on the supporting mechanism, the lower end of the sliding container is connected with the upper end of the fixed container in a sliding and sealing manner, and the sliding container is mounted in the mounting frame in a sliding manner; an inverted L-shaped plate is rotatably connected to the left side of the upper end of the scraper, the inverted L-shaped plate is fixedly mounted on the inner wall of the supporting mechanism and located below the right end of the mounting frame, a sealing plate is arranged below the left end of the mounting frame, and the sealing plate is as high as the inverted L-shaped plate; the ink storage part of the equipment is divided into a fixed container with small capacity and a fixed position and a sliding container with large capacity and capable of sliding back and forth, the toner in the ink storage part is uniformly distributed by utilizing the back and forth sliding of the sliding container, meanwhile, the fixed container with the fixed position is arranged, so that the ink taking process of the equipment can be carried out in a stable environment (when the toner of the fixed container is reduced, the toner of the sliding container falls into the fixed container under the action of gravity), and the toner and the fixed container are combined to ensure that the equipment can stably take the uniformly distributed toner all the time, so that the printing process is more stable and reliable, and the phenomenon of missing printing or printing can not occur.

As a further scheme of the invention, the ink injection port comprises a second baffle plate, the second baffle plate is fixedly arranged at the upper end between the closing plate and the inverted-L-shaped plate, the second baffle plate is provided with a plurality of penetrating ink grooves at equal intervals, the second baffle plate at the front end of each ink groove is internally provided with a sliding groove, and the side walls of the front ends of the sliding grooves are fixedly provided with elastic telescopic rods; an electromagnet for controlling the elastic telescopic rod to contract is arranged in the elastic telescopic rod, a baffle is fixedly arranged on the elastic telescopic rod, the baffle is slidably arranged in the sliding groove, and the baffle completely seals the ink containing groove in a free state of the elastic telescopic rod; the bottom end of the right side wall of the ink injection port penetrates through the side wall and is elastically and slidably connected with a first baffle, and the first baffle is positioned right above the second baffle and seals the second baffle in a free state; the ink filling port is arranged, so that an independent ink storage assembly can be added to the equipment, the ink storage capacity of the equipment is increased, and the ink changing difficulty and time are reduced; the baffle is arranged, so that the second baffle has two states of on-off, and further the powder conveying of the ink box to the equipment is interrupted, further the ink powder in the equipment is kept in a non-full-load state, and the difficulty of shaking the ink powder uniformly is reduced.

As a further scheme of the invention, a second fixed rod is fixedly arranged between the front inner wall and the rear inner wall of the mounting frame, penetrates through the sliding containing box and is in sealed sliding connection with the sliding containing box; the part of the second fixed rod in the sliding container is fixedly provided with fixed blocks which are equal to the baffle in quantity at equal intervals, the side wall of each fixed block is fixedly connected with a shaft rod, the shaft rod is rotatably connected with a rotating plate, the rotating plate comprises a connecting block positioned at the upper end of the rotating plate, the connecting block is rotatably connected with the shaft rod, a first trigger switch is fixedly arranged at the left end of the connecting inner wall of the connecting block and the shaft rod, a second trigger switch is fixedly arranged at the lower end of the shaft rod, and when the second trigger switch is in contact with the first trigger switch, an electromagnet in the elastic telescopic rod is powered off (the powered-off elastic telescopic rod is an elastic telescopic rod at the position corresponding to the second trigger switch in contact with the first trigger switch); the rotary plate is arranged, so that the toner below the rotary plate can be leveled when passing through the rotary plate, the capability of leveling the toner by the device is enhanced, meanwhile, the toner can be accumulated in the gap of the rotary plate in the process of injecting the toner into the device, and then the toner can push the rotary plate to shake in the sliding process of the sliding container box, the higher the toner is accumulated, the larger the shaking amplitude is, the on-off of the corresponding electromagnet above the rotary plate is controlled by the shaking amplitude, and the opening and closing of the corresponding toner accommodating groove is controlled, so that the toner can be dynamically added according to the toner residual quantity in the gap of different rotary plates; when guaranteeing the powdered ink surplus in the equipment, carry out dynamic balance to the height of the powdered ink everywhere in the equipment, strengthen the even degree of powdered ink, and then guarantee the stability and the quality of printing process.

As a further scheme of the invention, a first fixed rod is fixedly installed below the left side of the second baffle plate by the supporting mechanism, the positions of the upper ends of the first fixed rods, which correspond to the joints of the chutes and the ink discharge grooves, are fixedly connected with first connecting rods, the upper ends of the first connecting rods are fixedly connected with lantern rings, elastic sliding blocks are transversely and slidably connected in the lantern rings, and the right ends of the elastic sliding blocks are abutted against the side walls of the baffle plates at the corresponding positions;

the upper end of the sliding container is vertically and fixedly connected with second connecting rods corresponding to the elastic sliding blocks respectively, wedge blocks are fixedly mounted at the upper ends of the second connecting rods, and wedge surfaces of the wedge blocks are connected with the left ends of the elastic sliding blocks in a sliding mode.

As a further scheme of the invention, a filter plate is fixedly arranged at the lower end between the inverted L-shaped plate and the closing plate; the filter plate is arranged, vibration generated in the reciprocating sliding process of the sliding container box is utilized to drive the filter plate to vibrate, then powdered ink falling on the filter plate is screened, the fineness of the powdered ink entering the equipment is guaranteed, and the printing quality is guaranteed.

As a further scheme of the invention, a reciprocating screw rod is fixedly installed on the side wall of the sliding container, the reciprocating screw rod penetrates through and extends out of the installation frame, the printing roller, the pressure roller and the ink taking roller are respectively and fixedly installed on a first rotating shaft, a second rotating shaft and a third rotating shaft, the first rotating shaft, the second rotating shaft and the third rotating shaft are all rotatably connected with a supporting mechanism, and one end of the side of the reciprocating screw rod penetrates through and extends out of the supporting mechanism; the part of the first rotating shaft extending out of the supporting mechanism is externally connected with a driving mechanism, the part of the first rotating shaft extending out of the supporting mechanism is externally connected with the driving mechanism through a first conveying belt and a second conveying belt respectively, the part of the first rotating shaft extending out of the supporting mechanism is externally connected with the driving mechanism through a second rotating shaft extending out of the supporting mechanism, and the part of the third rotating shaft extending out of the supporting mechanism is externally connected with the driving mechanism in a transmission mode.

A quenching process for gear machining comprises the following specific steps:

s1, during printing, the ink box is arranged on the ink injection port at the left end of the supporting mechanism, and the first baffle is ejected out of the upper end of the second baffle;

s2, starting the equipment, opening the ink containing groove by the second baffle of the ink injection port under the driving of the electromagnet, enabling the ink powder in the ink box to enter the equipment, and taking the ink by the ink taking roller in the fixed containing box;

s3, driving the printing paper to pass through the space between the printing roller and the pressure roller by the equipment to print;

s4, in the process, the sliding container box slides back and forth to shake the internal toner uniformly, and meanwhile, when the toner is lifted into the sliding container box from the fixed container box, the toner can push the rotating plate to swing;

and S5, the higher the toner stacking is, the larger the swing amplitude of the rotating plate is, until the rotating plate swings to a certain amplitude, the second baffle is disconnected at the electromagnet, the toner discharge groove is closed, and the toner box stops inputting the toner.

Compared with the prior art, the invention has the beneficial effects that:

1. the ink powder in the ink storage part is uniformly distributed by utilizing the reciprocating sliding of the sliding container, and the fixed container with a fixed position is arranged to ensure that the ink taking process of the equipment can be carried out in a stable environment (when the ink powder of the fixed container is reduced, the ink powder of the sliding container falls into the fixed container under the action of gravity), so that the equipment can stably take the uniformly distributed ink powder all the time by combining the fixed container and the fixed container, the printing process is more stable and reliable, and the phenomenon of missing printing or printing is avoided; because the capacity in the fixed container is very small, when the toner is used to the extent that only the toner in the fixed container is left, the toner in the fixed container is not uniformly distributed enough in the whole process of taking out the toner, and the uniform distribution cannot be broken until the toner is about to be used up, but at the moment, the printer cannot continue printing, and the phenomena of ink leakage and toner waste caused by incomplete printing and shaking in the process of completing the toner when the conventional toner cartridge is about to be used up are avoided.

2. The ink filling port is arranged, so that an independent ink storage assembly can be added to the equipment, the ink storage capacity of the equipment is increased, and the ink changing difficulty and time are reduced; the baffle is arranged, so that the second baffle has two states of on-off, and further the powder conveying of the ink box to the equipment is interrupted, further the ink powder in the equipment is kept in a non-full-load state, and the difficulty of shaking the ink powder uniformly is reduced.

3. The filter plate is arranged, vibration generated in the reciprocating sliding process of the sliding container box is utilized to drive the filter plate to vibrate, then powdered ink falling on the filter plate is screened, the fineness of the powdered ink entering the equipment is guaranteed, and the printing quality is guaranteed.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic diagram of the overall process flow of the present invention;

FIG. 2 is a schematic diagram of the overall structure of the present invention;

FIG. 3 is a schematic front sectional view of the overall structure of the present invention;

FIG. 4 is an enlarged view of the point A in FIG. 3;

FIG. 5 is a schematic view of the ink cartridge, closure plate and filter plate removed according to the present invention;

FIG. 6 is an enlarged view of the point B in FIG. 5;

FIG. 7 is a top view of the structure of FIG. 5;

FIG. 8 is an enlarged view of FIG. 7 at C;

FIG. 9 is a schematic view of the FIG. 5 arrangement with the printing roller, pressure roller, ink-take roller and sliding housing removed;

FIG. 10 is a schematic structural view of a sliding container fit detection mechanism;

fig. 11 is an enlarged view of fig. 10 at D.

In the drawings, the components represented by the respective reference numerals are listed below:

the ink box comprises a supporting mechanism 1, an inverted L-shaped plate 1-1, a closing plate 1-2, an ink box 2, a box body 2-1, a sliding cover 2-2, an ink injection port 3, a first baffle plate 3-1, a second baffle plate 3-2, an ink placing groove 3-2-1, a sliding groove 3-2-2, an elastic telescopic rod 3-2-3, a baffle plate 3-3, a first fixing rod 3-4, a first connecting rod 3-4-1, a lantern ring 3-4-2, an elastic sliding block 3-4-3, an installation frame 4, a printing roller 5, a first rotating shaft 5-1, a pressure roller 6, a second rotating shaft 6-1, an ink taking roller 7, a third rotating shaft 7-1, a sliding containing box 8, a second connecting rod 8-1, a wedge block 8-1, a nut 8-2, a sliding cover 8-2, an ink injection port 3, a first connecting rod 3-4, a second connecting rod 3-4, an ink taking roller 7, a third rotating shaft 7-1, a sliding block 8-1, a second connecting rod, a wedge block 8-1, a wedge block, a second rotating shaft, a second rotating mechanism, 8-3 parts of reciprocating screw rods, 9 parts of fixed containers, 10 parts of detection mechanisms, 10-1 parts of rotating plates, 10-1-1 parts of connecting blocks, 10-1-2 parts of first trigger switches, 10-2 parts of second fixed rods, 10-3 parts of fixed blocks, 10-3-1 parts of shaft rods, 10-3-2 parts of second trigger switches, 11 parts of scrapers, 11-1 parts of scraper shafts, 12-1 parts of first conveying belts, 12-2 parts of second conveying belts, 12-3 parts of third conveying belts and 13 parts of filter plates.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-11, the present invention provides a technical solution: the green environment-friendly printing process is characterized by comprising the following steps: the method comprises the following specific steps:

s1, during printing, the ink box is arranged on the ink injection port at the left end of the supporting mechanism, so that the ink box can be communicated with the sliding container;

s2, starting the equipment, opening the ink injection port, enabling the ink powder in the ink box to enter the equipment, and taking the ink by the ink taking roller in the fixed container;

s3, driving the printing paper to pass through the space between the printing roller and the pressure roller by the equipment to print;

s4, in the process, the sliding container box slides back and forth to shake the internal toner uniformly, and meanwhile, when the toner is lifted into the sliding container box from the fixed container box, the toner can push the detection mechanism to swing;

and S5, increasing the swing amplitude of the detection mechanism along with the continuous stacking of the toner, finally starting the detection mechanism, and stopping inputting the toner into the toner cartridge after the detection mechanism works.

As a further scheme of the invention, the equipment in the process comprises a supporting mechanism 1, an ink box 2, a printing roller 5, a pressure roller 6 and an ink taking roller 7, and is characterized in that: still including annotating black mouth 3, installing frame 4, slip appearance case 8, fixed appearance case 9 and detection mechanism 10, notes black mouth 3 set up at 1 left end upside of supporting mechanism, installing frame 4 sets up at 1 left end downside of supporting mechanism, ink horn 2 is installed on annotating black mouth 3, slip appearance case 8 slidable mounting is in installing frame 4, printing roller 5, pressure roller 6 and get ink roller 7 and rotate respectively and install in supporting mechanism 1, fixed appearance case 9 is installed at slip appearance case 8 lower extreme, install detection mechanism 10 in slip appearance case 8.

As a further aspect of the present invention, the printing roller 5 is rotatably mounted in the supporting mechanism 1, the ink-taking roller 7 is rotatably mounted in the supporting mechanism 1 on the left side of the printing roller 5, and the pressure roller 6 is rotatably mounted in the supporting mechanism 1 below the printing roller 5; scraper 11 is installed and is being got 7 upsides of ink roller, scraper 11 is including scraping knife shaft 11-1, scrape knife shaft 11-1 fixed mounting at 1 inner wall of supporting mechanism, 11 upper ends of scraper rotate and install on scraping knife shaft 11-1, and the installation department is provided with the torsional spring, makes scraper 11 hug closely and get 7 surfaces of ink roller, through conventional printing structure combination, constitutes the printing portion of equipment, makes the printing component of equipment choose for use the part for use be ripe prior art, improve equipment's wildcard nature.

As a further scheme of the invention, the fixed container 9 is fixedly arranged on the inner side of the left end of the supporting mechanism 1, and the bottom plate of the fixed container 9 is close to the lower end of the ink-taking roller 7; the mounting frame 4 is positioned at the upper end of the fixed container 9 and fixedly mounted on the supporting mechanism 1, the lower end of the sliding container 8 is connected with the upper end of the fixed container 9 in a sliding and sealing manner, and the sliding container 8 is mounted in the mounting frame 4 in a sliding manner; an inverted L-shaped plate 1-1 is rotatably connected to the left side of the upper end of the scraper 11, the inverted L-shaped plate 1-1 is fixedly mounted on the inner wall of the supporting mechanism 1 and is located below the right end of the mounting frame 4, a sealing plate 1-2 is arranged below the left end of the mounting frame 4, and the sealing plate 1-2 is equal to the inverted L-shaped plate 1-1 in height; the ink storage part of the equipment is divided into a fixed container 9 with small capacity and a fixed container 8 with large capacity and capable of sliding back and forth, the toner in the ink storage part is uniformly distributed by utilizing the back and forth sliding of the sliding container 8, meanwhile, the fixed container 9 with the fixed position is arranged to enable the ink taking process of the equipment to be carried out in a stable environment (when the toner of the fixed container 9 is reduced, the toner of the sliding container 8 falls into the fixed container 9 under the action of gravity), and the toner and the fixed container are combined to enable the equipment to stably take the uniformly distributed toner all the time, so that the printing process is more stable and reliable, and the phenomenon of missing printing or printing cannot occur.

As a further scheme of the invention, the ink injection port 3 comprises a second baffle 3-2, the second baffle 3-2 is fixedly arranged at the upper end between the closing plate 1-2 and the inverted L-shaped plate 1-1, the second baffle 3-2 is provided with a plurality of penetrating ink grooves 3-2-1 at equal intervals, the second baffle 3-2 at the front end of the ink grooves 3-2-1 is internally provided with a sliding groove 3-2-2, and the side wall at the front end of the sliding groove 3-2-2 is fixedly provided with an elastic telescopic rod 3-2-3; an electromagnet for controlling the elastic telescopic rod to contract is arranged in the elastic telescopic rod 3-2-3, a baffle 3-3 is fixedly arranged on the elastic telescopic rod 3-2-3, the baffle 3-3 is slidably arranged in the chute 3-2-2, and the baffle 3-3 completely seals the ink containing chute 3-2-1 in a free state of the elastic telescopic rod 3-2-3; the bottom end of the right side wall of the ink injection port 3 penetrates through the side wall and is elastically and slidably connected with a first baffle plate 3-1, and the first baffle plate 3-1 is positioned right above a second baffle plate 3-2 and seals the second baffle plate 3-2 in a free state; the ink injection port 3 is arranged, so that an independent ink storage assembly can be added to the equipment, the ink storage capacity of the equipment is increased, and the ink changing difficulty and time are reduced; the baffle 3-3 is arranged, so that the second baffle 3-2 has two states of on-off, and further the powder conveying of the ink box 2 to the equipment is interrupted, further the ink powder in the equipment is kept in a non-full-load state, and the difficulty of uniformly shaking the ink powder is reduced.

As a further scheme of the invention, a second fixing rod 10-2 is fixedly arranged between the front inner wall and the rear inner wall of the mounting frame 4, and the second fixing rod 10-2 penetrates through the sliding containing box 8 and is in sealing sliding connection with the sliding containing box 8; the part of the second fixing rod 10-2 in the sliding container 8 is fixedly provided with fixing blocks 10-3 with the same quantity as the baffle 3-3 at equal intervals, the side wall of the fixing block 10-3 is fixedly connected with a shaft rod 10-3-1, the shaft rod 10-3-1 is rotatably connected with a rotating plate 10-1, the rotating plate 10-1 comprises a connecting block 10-1-1 positioned at the upper end of the rotating plate 10-1, the connecting block 10-1-1 is rotatably connected with the shaft rod 10-3-1, the left end of the inner wall of the connecting block 10-1-1 and the shaft rod 10-3-1 is fixedly provided with a first trigger switch 10-1-2, the lower end of the shaft rod 10-3-1 is fixedly provided with a second trigger switch 10-3-2, when the second trigger switch 10-3-2 is in contact with the first trigger switch 10-1-2, the electromagnet in the elastic telescopic rod 3-2-3 is powered off (the powered-off elastic telescopic rod 3-2-3 is the elastic telescopic rod 3-2-3 at the position corresponding to the second trigger switch 10-3-2 in contact with the first trigger switch 10-1-2); the rotary plate 10-1 is arranged, so that the toner below the rotary plate 10-1 can be leveled when passing through the rotary plate 10-1, the capability of leveling the toner by the equipment is enhanced, meanwhile, the toner can be accumulated in the gap of the rotary plate 10-1 in the process of injecting the toner into the equipment, further, in the sliding process of the sliding container box 8, the toner can push the rotary plate 10-1 to rock, the higher the toner accumulation is, the larger the rocking amplitude is, the on-off of the corresponding electromagnet above the rotary plate is controlled by the rocking amplitude, and further, the opening and closing of the corresponding toner accommodating groove 3-2-1 are controlled, so that the toner box 2 can be dynamically added according to the toner residual quantity in the gap of different rotary plates 10-1; when guaranteeing the powdered ink surplus in the equipment, carry out dynamic balance to the height of the powdered ink everywhere in the equipment, strengthen the even degree of powdered ink, and then guarantee the stability and the quality of printing process.

As a further scheme of the invention, a first fixed rod 3-4 is fixedly installed below the left side of a second baffle plate 3-2 on the supporting mechanism 1, the positions of the upper ends of the first fixed rods 3-4 corresponding to the joint of the sliding chute 3-2-2 and the ink discharging chute 3-2-1 are fixedly connected with first connecting rods 3-4-1, the upper ends of the first connecting rods 3-4-1 are fixedly connected with lantern rings 3-4-2, elastic sliding blocks 3-4-3 are transversely and slidably connected in the lantern rings 3-4-2, and the right ends of the elastic sliding blocks 3-4-3 are tightly abutted against the side walls of the baffle plate 3-3 at the corresponding positions;

the upper end of the sliding container 8 is vertically and fixedly connected with a second connecting rod 8-1 corresponding to the position of the elastic sliding block 3-4-3, the upper end of the second connecting rod 8-1 is fixedly provided with a wedge block 8-1-1, and the wedge surface of the wedge block 8-1-1 is in sliding connection with the left end of the elastic sliding block 3-4-3.

As a further scheme of the invention, a filter plate 13 is fixedly arranged at the lower end between the inverted L-shaped plate 1-1 and the closing plate 1-2; the filter plate 13 is arranged, the filter plate 13 is driven to vibrate by vibration generated in the reciprocating sliding process of the sliding container 8, then the powdered ink falling on the filter plate 13 is screened, the fineness of the powdered ink entering the equipment is ensured, and the printing quality is further ensured.

As a further scheme of the invention, a reciprocating screw rod 8-3 is fixedly installed on the side wall of the sliding container 8, the reciprocating screw rod 8-3 penetrates through and extends out of the installation frame 4, the printing roller 5, the pressure roller 6 and the ink-taking roller 7 are respectively and fixedly installed on a first rotating shaft 5-1, a second rotating shaft 6-1 and a third rotating shaft 7-1, the first rotating shaft 5-1, the second rotating shaft 6-1 and the third rotating shaft 7-1 are all rotatably connected with the supporting mechanism 1, and one end of the side of the reciprocating screw rod 8-3 penetrates through and extends out of the supporting mechanism 1; the part of the first rotating shaft 5-1 extending out of the supporting mechanism 1 is externally connected with a driving mechanism, the part of the first rotating shaft 5-1 extending out of the supporting mechanism 1 is externally connected with the driving mechanism through a first conveyor belt 12-1 and a second conveyor belt 12-2 respectively, the part of the second rotating shaft 6-1 extending out of the supporting mechanism 1 is externally connected with the part of the third rotating shaft 7-1 extending out of the supporting mechanism 1 through a driving mechanism, a screw cap 8-2 is connected to the reciprocating screw rod 8-3 through a thread, the screw cap 8-2 is rotatably connected with the mounting frame 4, and the screw cap 8-2 is rotatably connected with the third rotating shaft 7-1 through a third conveyor belt 12-3.

The working principle is as follows: when the ink box works (as shown in figure 3), the ink box 2 is placed on the left side of the ink injection port 3 and pushed rightwards to be pushed into the ink injection port 3 to be clamped with the ink injection port 3, wherein the box body 2-1 can push the first baffle 3-1 rightwards to enable the first baffle to leave the ink injection port 3 and enter the supporting mechanism 1, the sliding cover 2-2 can be blocked by the second baffle 3-2 and separated from the bottom surface of the box body 2-1, so that the bottom surface of the ink box 2 is opened, and at the moment, the ink powder in the ink box 2 is directly accumulated on the second baffle 3-2 under the action of gravity;

then, starting the equipment, driving a first rotating shaft 5-1 to rotate by an external driving mechanism, further driving a second rotating shaft 6-1, a third rotating shaft 7-1 and a nut 8-2 to synchronously rotate by the first rotating shaft 5-1 through a first conveyor belt 12-1, a second conveyor belt 12-2 and a third conveyor belt 12-3 respectively, further driving a printing roller 5, a pressure roller 6 and an ink taking roller 7 to synchronously rotate (the radius proportion of the first rotating shaft 5-1, the second rotating shaft 6-1 and the third rotating shaft 7-1 to corresponding rollers is the same, further enabling the rotating linear speed of the corresponding rollers to be consistent), and simultaneously driving a reciprocating screw rod 8-3 to reciprocate by the nut 8-2 to drive a sliding container 8 to slide in a reciprocating manner in a mounting frame 4 in a threaded transmission manner and simultaneously generate vibration;

after the equipment is started, (as shown in figure 7) the elastic telescopic rod 3-2-3 is electrified, the electromagnet in the elastic telescopic rod is started, the elastic telescopic rod 3-2-3 is contracted, the baffle 3-3 is driven to slide towards the chute 3-2-2, and the ink containing groove 3-2-1 is opened, (as shown in figure 4) the toner in the toner box 2 can fall onto the filter plate 13 from the chute 3-2-2, then falls into the sliding containing box 8 through the filter plate 13, and finally falls into the fixed containing box 9 to be taken by the ink taking roller 7 for printing (the sliding containing box 8 slides in the mounting frame 4 in a reciprocating way, the generated vibration enables the toner box 2 and the filter plate 13 to vibrate along with the vibration, so as to ensure that the toner can fall smoothly);

meanwhile, in the sliding process of the sliding container 8, the toner in the sliding container can shake along with the sliding container to achieve the effect of uniform distribution (so that the toner can be uniformly distributed when the reserved toner is higher than the fixed container, and because the capacity in the fixed container 9 is very small, when the toner is used and only the toner in the fixed container 9 is left, the toner in the fixed container 9 is taken out in the whole process, the uniform distribution of the toner cannot be broken, and the uniform distribution cannot be broken until the toner is about to be used up, but at the moment, the printer cannot continue printing, so that the phenomena of ink leakage and toner waste caused by insufficient printing and shaking in the process of completely using up the conventional toner cartridge are avoided); in the process, the toner powder moves along with the sliding container box 8 in the sliding process, so that the toner powder below the rotating plate 10-1 can be leveled when passing through the bottom end of the rotating plate 10-1, the capability of leveling the toner powder by the equipment is enhanced, meanwhile, the toner powder can be accumulated in the gap of the rotating plate 10-1 in the process of injecting the toner powder into the equipment, further, the toner powder can push the rotating plate 10-1 to rock in the sliding process of the sliding container box 8, the higher the toner powder accumulation is, the greater the rocking amplitude is, the on-off of the corresponding electromagnet above is controlled by the rocking amplitude, and further, the opening and closing of the corresponding toner accommodating groove 3-2-1 are controlled (as can be known by combining the graph 5 and the graph 6, in the sliding process of the sliding container box 8, the wedge block 8-1-1 fixedly connected with the upper end of the sliding container box 8 slides left and right along with the wedge block 8-1-1 gradually away from the left to the right, when the sliding container 8 is positioned at the rightmost end of the mounting frame 4, the wedge block 8-1-1 cannot extrude the elastic sliding block 3-4-3, and the elastic sliding block 3-4-3 cannot extrude the baffle 3-3, so that the baffle 3-3 can move along with the elastic telescopic rod 3-2-3; correspondingly, the wedge block 8-1-1 can extrude the elastic slide block 3-4-3 at other positions of the sliding container 8, so that the baffle 3-3 is extruded, and the baffle 3-3 is made to be static; meanwhile, when the sliding container box 8 is positioned at the rightmost end of the mounting frame 4, the shaking amplitude of the rotating plate 10-1 is the largest, as shown in fig. 11, if toner on the side surface of the rotating plate 10-1 is accumulated to a certain height, so that the first trigger switch 10-1-2 is contacted with the second trigger switch 10-3-2, the electromagnet in the elastic telescopic rod 3-2-3 at the corresponding position is powered off, correspondingly, the elastic telescopic rod 3-2-3 extends out under the action of the elastic force of the elastic telescopic rod, and then the baffle 3-3 is pushed to block the corresponding ink discharge groove 3-2-1, and the ink discharge groove 3-2-1 stops discharging ink; correspondingly, if the toner on the side surface of the rotating plate 10-1 is not accumulated to a certain height, the electromagnet in the elastic telescopic rod 3-2-3 at the corresponding position keeps electrified, the corresponding toner containing groove 3-2-1 keeps a smooth state, the toner containing groove 3-2-1 continuously contains toner, and the toner is supplemented to the gap of the rotating plate 10-1 at the corresponding position below), so that the toner cartridge 2 can be dynamically added according to the toner residual quantity in the gap of different rotating plates 10-1;

to sum up, the specific process flow of the invention is as follows:

s1, during printing, the ink box 2 is arranged on the ink injection port 3 at the left end of the supporting mechanism 1, and the first baffle 3-1 is ejected out of the upper end of the second baffle 3-2;

s2, starting the equipment, opening the ink tank 3-2-1 by the second baffle 3-2 of the ink injection port 3 under the driving of the electromagnet, enabling the ink powder in the ink box 2 to enter the equipment, and taking the ink by the ink roller 7 in the fixed container 9;

s3, driving the printing paper to pass through the space between the printing roller 5 and the pressure roller 6 by the equipment to print;

s4, in the process, the sliding container box 8 slides back and forth to shake the internal toner uniformly, and meanwhile, when the toner is accumulated in the sliding container box 8 from the fixed container box 9, the toner can push the rotating plate 10-1 to swing;

s5, the swing amplitude of the rotary plate 10-1 is larger along with the higher toner stacking, until the rotary plate 10-1 swings to a certain amplitude, the second baffle 3-2 is disconnected at the electromagnet, the toner discharge groove 3-2-1 is closed, and the toner box 2 stops inputting toner.

The ink powder in the ink storage part is uniformly distributed by utilizing the reciprocating sliding of the sliding container box 8, and meanwhile, the fixed container box 9 with a fixed position is arranged to ensure that the ink taking process of the equipment can be carried out in a stable environment (when the ink powder of the fixed container box 9 is reduced, the ink powder of the sliding container box 8 falls into the fixed container box 9 under the action of gravity); because the capacity in the fixed container 9 is very small, when the toner is used and only the toner remained in the fixed container 9, the whole process of taking out the toner in the fixed container 9 is not enough to break the uniform distribution of the toner, and the uniform distribution can not be broken until the toner is about to be used up, but at the moment, the printer can not continue printing, and the phenomena of toner leakage and toner waste caused by incomplete printing and shaking in the process of completely using up the conventional toner cartridge when the conventional toner cartridge is about to be used up are avoided.

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