阅读说明：本技术 一种人造毛皮滚球机及其使用方法 (Artificial fur ball rolling machine and use method thereof ) 是由 马来伟 刘清明 于 2021-09-18 设计创作，主要内容包括：一种人造毛皮滚球机及其使用方法,所属人造毛皮生产技术领域,滚球机包括滚球机机体、加热器、循环风机、水箱、高压泵、高压雾化喷头、电磁阀和给湿加热器等；滚球机机体设置有转动滚筒和回风过滤器,转动滚筒由滚筒转动电动机控制。本发明专门针对人造毛皮滚球工序设计一种灵活控制的滚球机,取消锅炉或蒸汽发生器等,采用电器直接加热方式进行灵活温度控制,并采用水雾化方式对人造毛皮进行加湿,温度和加湿度控制灵活、方便,大幅提高生产效率,节省成本,且能够实现节能环保,无污染,零排放。本发明滚球机的整体生产效率比传统锅炉加温给湿滚球机生产效率提高20％以上,节能30％以上。(An artificial fur ball rolling machine and a use method thereof belong to the technical field of artificial fur production, and the ball rolling machine comprises a ball rolling machine body, a heater, a circulating fan, a water tank, a high-pressure pump, a high-pressure atomizing nozzle, an electromagnetic valve, a humidifying heater and the like; the ball rolling machine body is provided with a rotary roller and a return air filter, and the rotary roller is controlled by a roller rotary motor. The flexibly controlled ball rolling machine is specially designed for rolling procedures of artificial fur, a boiler or a steam generator and the like are omitted, flexible temperature control is carried out by adopting an electric appliance direct heating mode, the artificial fur is humidified by adopting a water atomization mode, the temperature and the humidification degree are flexibly and conveniently controlled, the production efficiency is greatly improved, the cost is saved, and energy conservation, environmental protection, no pollution and zero emission can be realized. The overall production efficiency of the ball rolling machine is improved by more than 20% compared with the production efficiency of the traditional boiler heating and humidifying ball rolling machine, and the energy is saved by more than 30%.)

1. An artificial fur ball rolling machine is characterized by comprising a ball rolling machine body (1), a heater (2), a circulating fan (3), a water tank (4), a high-pressure pump (5) and a high-pressure atomizing nozzle (6);

a rotating roller (1.1) is arranged in the center of the ball rolling machine body (1), and artificial fur to be rolled is placed in the rotating roller (1.1); the lower part in the ball rolling machine body (1) is provided with an air return filter (1.2) for filtering the fallen artificial wool; the ball rolling machine body (1) is electrically connected with a roller rotating motor (1.3) and is used for controlling the rotating roller (1.1) to rotate in a reciprocating manner;

a heater (2) is arranged above the ball rolling machine body (1), an air inlet of the heater (2) is connected with an outlet of a circulating fan (3) through a pipeline, and an air outlet of the heater (2) is connected with an air inlet of a rotary drum (1.1); an inlet of the circulating fan (3) is connected with a return air filter (1.2) through a pipeline, and the return air filter (1.2) is communicated with the rotary roller (1.1);

the high-pressure atomizing spray head (6) is arranged at a steam inlet of the rotary drum (1.1), the inlet of the high-pressure atomizing spray head (6) is connected with the high-pressure pump (5) through a pipeline, and the high-pressure pump (5) is connected with the water tank (4) through a pipeline.

2. The artificial fur ball rolling machine according to claim 1, wherein the inlet pipe of the high pressure atomizer (6) is provided with an electromagnetic valve (7).

3. The artificial fur rollerball machine according to claim 1, characterized in that a humidifying heater (8) is provided at the outlet pipe of the high-pressure pump (5).

4. The artificial fur ball roller according to claim 3, wherein the heating temperature of the humidifying heater (8) is in the range of room temperature to 80 ℃.

5. The artificial fur ball roller machine according to claim 1, wherein the parameters of the circulating fan (3) are: 1550 Pa; air volume: 5980m³/h。

6. The artificial fur ball roller according to claim 1, wherein the heating temperature of the heater (2) is in the range of room temperature to 180 ℃.

7. The artificial fur rollerball machine according to claim 1, characterized in that the parameters of the high pressure pump (5) are, pressure: 4 MPa; flow rate: 40L/min.

8. The artificial fur ball roller according to claim 1, wherein the parameters of the high-pressure atomizer (6) are, nozzle aperture: 0.5-1.1 mm; operating pressure: 10 to 35Kg/cm²(ii) a Flow rate: 16 to 122L/h.

9. The use method of the artificial fur ball rolling machine according to claim 1, characterized by comprising the steps of:

step 1: putting artificial fur into a rotary roller (1.1), starting the roller to rotate a motor (1.3) to enable the rotary roller (1.1) to rotate in a reciprocating manner, starting a heater (2) and a circulating fan (3), setting the heating temperature of the heater at room temperature-180 ℃, and setting the parameters of the circulating fan (3) as wind pressure: 1550 Pa; air volume: 5980m³H; after running for 1-5 min, rotating the roller (1.1) to allow the temperature of the inlet air to reach room temperature-180 ℃;

step 2: open high-pressure pump (5) and solenoid valve (7), the parameter that sets up high-pressure pump (5) does, pressure: 4 MPa; flow rate: 40L/min; normal temperature water in the water tank (4) enters a high-pressure atomizing nozzle (6), is atomized and then is sprayed into the rotary drum (1.1) to wet the artificial fur;

the parameters of the high-pressure atomizing nozzle (6) are that the nozzle aperture is as follows: 0.5-1.1 mm; operating pressure: 10 to 35Kg/cm²(ii) a Flow rate: 16-122L/h; the moistening time is 30 s-3 min;

and step 3: when the atomization water temperature needs to be increased, the humidifying heater (8) is started, and the heating temperature range of the humidifying heater (8) is between room temperature and 80 ℃; heating water in the pipeline at the heating temperature of less than or equal to 80 ℃;

and 4, step 4: according to the rolling ball state of the artificial fur, the air inlet temperature is controlled by adjusting the heater (2), the air speed is controlled by adjusting the circulating fan (3), the flow of the electromagnetic valve (7) is adjusted, or the pressure of the high-pressure pump (5) is controlled, or the nozzle aperture of the high-pressure atomizing nozzle (6) is changed, or the wetting time is limited to control the moisture feeding amount, and the wetting temperature is controlled by adjusting the wetting heater (8);

and 5: rolling the artificial fur for 5-35 min, then dehumidifying, shutting down, and taking out the artificial fur;

step 6: cleaning the scattered artificial hair filtered in the return air filter (1.2).

10. The use method of the artificial fur ball rolling machine according to claim 9, wherein in the step 1, the reciprocating rotation is a circular reciprocating motion of rotating clockwise for 3-10 circles and then rotating counterclockwise for 3-10 circles.

Technical Field

The invention belongs to the technical field of artificial fur production, and particularly relates to an artificial fur ball rolling machine and a using method thereof.

Background

Artificial fur refers to a long-woollen pile type fabric similar in appearance to animal fur, and is commonly used for overcoat, clothing liner, hat, collar, toy, mattress, upholstery, carpet, and the like. The artificial fur has the advantages of soft and beautiful warmth retention property, and can be made into the beautiful patterns of the imitated animal fur.

After the artificial fur is woven, a ball rolling machine is needed for processing, wherein the heating mode of the traditional artificial fur ball rolling machine is as follows: the steam is introduced into the heater by equipment such as a boiler or a steam generator, and then heat exchange is carried out, and the heat is transferred to provide indirect heating for the rotating drum of the ball rolling machine. The heating mode has the problems of low steam secondary heat energy conversion efficiency, high energy consumption, slow heat transfer, high temperature regulation difficulty, addition of necessary auxiliary equipment (a boiler or a steam generator and the like), high cost and the like. The humidifying mode of the traditional artificial fur ball rolling machine is as follows: after steam is generated by a boiler or an evaporation generator and the like, the steam is introduced into the rolling ball machine to wet the artificial fur. The humidifying method has the problems of high energy consumption, high cost, high difficulty in controlling the humidifying quantity and the like because necessary auxiliary equipment (a boiler or a steam generator) is added.

In addition, because the current environmental pollution is serious, steam boilers are also continuously eliminated and do not meet the environmental requirements of modern clean production, new ball rolling machine equipment needs to be developed to improve the production technical level.

Disclosure of Invention

The invention provides an artificial fur ball rolling machine and a using method thereof, aiming at the problems of low heat energy conversion efficiency, high energy consumption, high temperature adjusting difficulty, high humidifying amount control difficulty, high additional equipment cost and the like of the conventional artificial fur ball rolling machine. The specific technical scheme is as follows:

an artificial fur ball rolling machine, as shown in fig. 1, comprises a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

a rotary roller 1.1 is arranged at the center in the ball rolling machine body 1, and artificial fur to be rolled is placed in the rotary roller 1.1; the lower part in the ball rolling machine body 1 is provided with an air return filter 1.2 for filtering fallen artificial wool; the ball rolling machine body 1 is electrically connected with a roller rotating motor 1.3 and used for controlling the rotating roller 1.1 to rotate in a reciprocating manner;

a heater 2 is arranged above the ball rolling machine body 1, an air inlet of the heater 2 is connected with an outlet of a circulating fan 3 through a pipeline, and an air outlet of the heater 2 is connected with an air inlet of a rotary drum 1.1; an inlet of the circulating fan 3 is connected with a return air filter 1.2 through a pipeline, and the return air filter 1.2 is communicated with the rotary roller 1.1;

the high-pressure atomizing spray head 6 is arranged at a steam inlet of the rotary drum 1.1, the inlet of the high-pressure atomizing spray head 6 is connected with the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected with the water tank 4 through a pipeline;

in the technical scheme, an electromagnetic valve 7 is arranged at an inlet pipeline of the high-pressure atomizing nozzle 6;

in the technical scheme, a humidifying heater 8 is arranged at the outlet pipeline of the high-pressure pump 5;

in the above technical scheme, the circulating fan 3 parameters are, the wind pressure: 1550 Pa; air volume: 5980m³/h；

In the technical scheme, the heating temperature range of the heater 2 is room temperature to 180 ℃;

in the technical scheme, the heating temperature range of the humidifying heater 8 is room temperature-80 ℃;

in the above technical solution, the parameters of the high-pressure pump 5 are, pressure: 4 MPa; flow rate: 40L/min;

in the above technical scheme, the parameters of the high-pressure atomizer 6 are as follows: 0.5-1.1 mm; operating pressure: 10 to 35Kg/cm²(ii) a Flow rate: 16-122L/h;

the use method of the artificial fur ball rolling machine comprises the following steps:

step 1: placing artificial fur into the rotary drum 1.1, starting the rotary drum to rotate the rotary motor 1.3 to make the rotary drum 1.1 rotate reciprocally, and startingThe heater 2 and the circulating fan 3 are set to have the heating temperature of the heater between room temperature and 180 ℃, and the circulating fan 3 has the parameters of air pressure: 1550 Pa; air volume: 5980m³H; after running for 1-5 min, rotating the roller 1.1 to ensure that the air inlet temperature reaches room temperature-180 ℃;

step 2: the high-pressure pump 5 and the solenoid valve 7 are opened, and the parameters of the high-pressure pump 5 are set as follows: 4 MPa; flow rate: 40L/min; normal temperature water in the water tank 4 enters a high-pressure atomizing nozzle 6, is atomized and then is sprayed into the rotary drum 1.1 to be moistened and wet the artificial fur;

the parameters of the high-pressure atomizing nozzle 6 are that the nozzle aperture is as follows: 0.5-1.1 mm; operating pressure: 10 to 35Kg/cm²(ii) a Flow rate: 16-122L/h; the moistening time is 30 s-3 min;

and step 3: when the atomization water temperature needs to be increased, the humidifying heater 8 is started, and the heating temperature range of the humidifying heater 8 is between room temperature and 80 ℃; heating water in the pipeline at the heating temperature of less than or equal to 80 ℃;

and 4, step 4: according to the rolling ball state of the artificial fur, the air inlet temperature of the heater 2 is adjusted, the air speed of the circulating fan 3 is adjusted, the flow of the electromagnetic valve 7 is adjusted, the pressure of the high-pressure pump 5 is adjusted, the nozzle aperture of the high-pressure atomizing nozzle 6 is changed, or the humidifying time is limited to control the humidifying capacity, and the humidifying temperature of the humidifying heater 8 is adjusted;

and 5: rolling the artificial fur for 5-35 min, then dehumidifying, shutting down, and taking out the artificial fur;

step 6: the scattered artificial hair filtered in the return air filter 1.2 is cleaned.

According to the technical scheme, in the step 1, the reciprocating rotation is clockwise rotation for 3-10 circles, then anticlockwise rotation for 3-10 circles, and the reciprocating motion is circulated.

Compared with the prior art, the artificial fur ball rolling machine and the use method thereof have the beneficial effects that:

firstly, the temperature switching control of the existing steam heat exchange mode is difficult, the time is long, and the precision is not good. The invention changes the steam indirect heating mode of the existing ball rolling machine into the direct heating mode of the electric heating element, has fast heating rate, more accurate and flexible temperature regulation, fast switching between the temperature change of room temperature and 180 ℃, and saves the ball heating time.

Secondly, the prior art sprays steam, the humidifying temperature is difficult to control to be kept between room temperature and 80 ℃, the temperature control is not accurate, and the adjusting time is long. The invention directly adopts the humidifying heater to accurately regulate the water temperature to be between room temperature and 80 ℃, atomizes the water, sprays the atomized water into the rotary roller, and directly acts on the artificial fur, so the humidifying is more uniform, the temperature is more stable, the humidifying capacity and the humidifying temperature are accurately regulated, the operation is convenient and simple, and the temperature regulating time is greatly saved.

The ball rolling machine of the invention cancels a boiler or a steam generator, and solves the defects of large investment of accessory equipment and high operation cost; only one ball rolling machine is operated by one person, the whole process of the production process of the artificial fur rolling ball can be completed, the operation and the control are simple, and the labor cost and the energy cost are greatly saved.

And fourthly, the ball rolling machine in the prior art is troublesome in temperature and humidifying regulation and control, and is inconvenient to change parameters randomly, so that the ball rolling machine is only suitable for mass production of artificial fur made of a single material and is not suitable for flexible switching production of small batches of fur made of different materials. The ball rolling machine has wide controllable technological parameter range, is suitable for processing artificial fur of various materials, and can randomly set and regulate parameters of different temperatures, different moisture supply amounts, different time and the like according to the technological requirements of different products; the regulation and control are flexible and quick, and the method is suitable for mass production of the fur made of a single material and is more suitable for small-batch switching production of the fur made of different materials.

Fifth, in the mass production of the ball rolling machine in the prior art, due to unstable temperature control and humidity control, real-time monitoring and adjustment are needed. The ball rolling machine can fix parameter setting without process adjustment when single-material fur is produced in large batch, and automatic production operation is realized.

Sixth, the invention has a return air filter in the lower part of the ball rolling machine body, the circulating fan pours the wind into the heater, the heater heats the wind, then the hot wind enters and rotates the cylinder, the return air after processing the artificial fur filters the artificial fur scattered through the return air filter, circulate and enter the circulating fan, the return air filter can prevent the artificial fur scattered from blocking the circulating fan effectively.

In conclusion, the ball rolling machine provided by the invention has the advantages that a boiler or a steam generator and the like are omitted, indirect heating of steam is changed into direct heating by taking an electric heating element as a heat source, the heating speed is high, the heat conversion is fast, the efficiency is high, the energy is saved, the environment is protected, no pollution is caused, and zero emission is realized. The overall production efficiency of the ball rolling machine is improved by more than 20% compared with the production efficiency of the traditional boiler heating and humidifying ball rolling machine, and the energy is saved by more than 30%.

Drawings

FIG. 1 is a schematic view of an artificial fur ball rolling machine according to the present invention;

FIG. 2 is a flow chart of the control of the artificial fur ball rolling machine according to the present invention;

FIG. 3 is a photograph showing the body and heater of the artificial fur ball rolling machine according to the present invention;

in the figure, 1-a ball rolling machine body, 1.1-a rotating roller, 1.2-a return air filter, 1.3-a roller rotating motor, 2-a heater, 3-a circulating fan, 4-a water tank, 5-a high-pressure pump, 6-a high-pressure atomizing nozzle, 7-an electromagnetic valve and 8-a humidifying heater.

Detailed Description

The invention will be further described with reference to specific embodiments and figures 1-3, but the invention is not limited to these embodiments.

Example 1

An artificial fur ball rolling machine, as shown in fig. 1 and 3, comprises a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

a rotary roller 1.1 is arranged at the center in the ball rolling machine body 1, and artificial fur to be rolled is placed in the rotary roller 1.1; the lower part in the ball rolling machine body 1 is provided with an air return filter 1.2 for filtering fallen artificial wool; the ball rolling machine body 1 is electrically connected with a roller rotating motor 1.3 and used for controlling the rotating roller 1.1 to rotate in a reciprocating manner;

a heater 2 is arranged above the ball rolling machine body 1, an air inlet of the heater 2 is connected with an outlet of a circulating fan 3 through a pipeline, and an air outlet of the heater 2 is connected with an air inlet of a rotary drum 1.1; an inlet of the circulating fan 3 is connected with a return air filter 1.2 through a pipeline, and the return air filter 1.2 is communicated with the rotary roller 1.1;

the high-pressure atomizing spray head 6 is arranged at a steam inlet of the rotary drum 1.1, the inlet of the high-pressure atomizing spray head 6 is connected with the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected with the water tank 4 through a pipeline;

an electromagnetic valve 7 is arranged at the inlet pipeline of the high-pressure atomizing nozzle 6;

a humidifying heater 8 is arranged at the outlet pipeline of the high-pressure pump 5;

the circulating fan 3 parameters are as follows: 1550 Pa; air volume: 5980m³/h；

The heating temperature range of the heater 2 is room temperature to 180 ℃;

the heating temperature range of the humidifying heater 8 is room temperature to 80 ℃;

the parameters of the high-pressure pump 5 are, pressure: 4 MPa; flow rate: 40L/min;

the parameters of the high-pressure atomizing nozzle 6 are that the nozzle aperture is as follows: 0.5-1.1 mm; operating pressure: 10 to 35Kg/cm²(ii) a Flow rate: 16-122L/h;

the use method of the artificial fur ball rolling machine comprises the following steps:

step 1: put into the artificial fur and rotate cylinder 1.1 in, open cylinder and rotate motor 1.3 and make and rotate cylinder 1.1 and carry out reciprocating rotation, open circulating fan 3, set up the heating temperature of heater 2 at 50 ℃, set up circulating fan 3 parameter and be, the wind pressure: 1550 Pa; air volume: 5980m³H; after running for 50s, the temperature of the inlet air in the rotary drum 1.1 reaches 50 ℃;

the reciprocating rotation is clockwise rotation for 3 circles, then anticlockwise rotation for 3 circles, and the reciprocating motion is circulated;

step 2: the high-pressure pump 5 and the solenoid valve 7 are opened, and the parameters of the high-pressure pump 5 are set as follows: 4 MPa; flow rate: 40L/min; normal temperature water in the water tank 4 enters a high-pressure atomizing nozzle 6, is atomized and then is sprayed into the rotary drum 1.1 to be moistened and wet the artificial fur;

parameters of the high-pressure atomizing nozzle 6For, the nozzle aperture: 0.5 mm; operating pressure: 10Kg/cm²(ii) a Flow rate: 16L/h; the moistening time is 50 s;

and step 3: normal temperature humidification is carried out without increasing the atomization water temperature, so the humidifying heater 8 is not started;

and 4, step 4: according to the rolling ball state of the artificial fur, the air speed of the circulating fan 3 is adjusted, the flow of the electromagnetic valve 7 is adjusted, or the pressure of the high-pressure pump 5 is adjusted, or the nozzle aperture of the high-pressure atomizing nozzle 6 is changed, or the wetting time is limited, so as to control the wetting amount;

and 5: rolling the artificial fur for 5min, then dehumidifying, shutting down, and taking out the artificial fur;

step 6: the scattered artificial hair filtered in the return air filter 1.2 is cleaned.

In this example, rolling ball treatment was carried out on an artificial fur having a width of 1.6 m and a length of 60 m, and the control flow is shown in FIG. 2. The treatment time is shortened by 5min compared with the prior art, the atomized water does not need to be heated, the steam needs to be heated, and the energy is saved by more than 50% in batch under the condition of the same material.

Example 2

An artificial fur ball rolling machine, as shown in fig. 1 and 3, comprises a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

a rotary roller 1.1 is arranged at the center in the ball rolling machine body 1, and artificial fur to be rolled is placed in the rotary roller 1.1; the lower part in the ball rolling machine body 1 is provided with an air return filter 1.2 for filtering fallen artificial wool; the ball rolling machine body 1 is electrically connected with a roller rotating motor 1.3 and used for controlling the rotating roller 1.1 to rotate in a reciprocating manner;

a heater 2 is arranged above the ball rolling machine body 1, an air inlet of the heater 2 is connected with an outlet of a circulating fan 3 through a pipeline, and an air outlet of the heater 2 is connected with an air inlet of a rotary drum 1.1; an inlet of the circulating fan 3 is connected with a return air filter 1.2 through a pipeline, and the return air filter 1.2 is communicated with the rotary roller 1.1;

the high-pressure atomizing spray head 6 is arranged at a steam inlet of the rotary drum 1.1, the inlet of the high-pressure atomizing spray head 6 is connected with the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected with the water tank 4 through a pipeline;

an electromagnetic valve 7 is arranged at the inlet pipeline of the high-pressure atomizing nozzle 6;

a humidifying heater 8 is arranged at the outlet pipeline of the high-pressure pump 5;

the circulating fan 3 parameters are as follows: 1550 Pa; air volume: 5980m³/h；

The heating temperature range of the heater 2 is room temperature to 180 ℃;

the heating temperature range of the humidifying heater 8 is room temperature to 80 ℃;

the parameters of the high-pressure pump 5 are, pressure: 4 MPa; flow rate: 40L/min;

the parameters of the high-pressure atomizing nozzle 6 are that the nozzle aperture is as follows: 0.5-1.1 mm; operating pressure: 10 to 35Kg/cm²(ii) a Flow rate: 16-122L/h;

the use method of the artificial fur ball rolling machine comprises the following steps:

step 1: put into the artificial fur and rotate cylinder 1.1 in, open cylinder and rotate motor 1.3 and make and rotate cylinder 1.1 and carry out reciprocating rotation, open heater 2 and circulating fan 3, set up the heating temperature of heater 2 at 130 ℃, set up circulating fan 3 parameter and be, the wind pressure: 1550 Pa; air volume: 5980m³H; after running for 3min, the air inlet temperature in the rotary drum 1.1 reaches 130 ℃;

the reciprocating rotation is clockwise rotation for 10 circles, then anticlockwise rotation for 10 circles, and the reciprocating motion is circulated;

step 2: the high-pressure pump 5 and the solenoid valve 7 are opened, and the parameters of the high-pressure pump 5 are set as follows: 4 MPa; flow rate: 40L/min; normal temperature water in the water tank 4 enters a high-pressure atomizing nozzle 6, is atomized and then is sprayed into the rotary drum 1.1 to be moistened and wet the artificial fur;

the parameters of the high-pressure atomizing nozzle 6 are that the nozzle aperture is as follows: 1.1 mm; operating pressure: 35Kg/cm²(ii) a Flow rate: 100L/h; the moistening time is 1 min;

and step 3: when the atomization water temperature needs to be increased, the humidifying heater 8 is started, and the heating temperature of the humidifying heater 8 is 80 ℃; heating water in the pipeline at the temperature of 80 ℃;

and 4, step 4: according to the rolling ball state of the artificial fur, the air inlet temperature of the heater 2 is adjusted, the air speed of the circulating fan 3 is adjusted, the flow of the electromagnetic valve 7 is adjusted, the pressure of the high-pressure pump 5 is adjusted, the nozzle aperture of the high-pressure atomizing nozzle 6 is changed, or the humidifying time is limited to control the humidifying capacity, and the humidifying temperature of the humidifying heater 8 is adjusted;

and 5: rolling the artificial fur for 6min, dehumidifying, shutting down, and taking out the artificial fur;

step 6: the scattered artificial hair filtered in the return air filter 1.2 is cleaned.

In this example, rolling ball treatment was carried out on an artificial fur having a width of 1.4 m and a length of 62 m, and the control flow is shown in FIG. 2. Compared with the prior art, the treatment time is shortened by 6min under the condition of the same material, the time for heating the temperature of the heater to 130 ℃ is shortened by 5min, the temperature is flexibly and accurately adjusted, the atomizing water temperature is 80 ℃, the atomizing water temperature is flexibly adjusted, the steam water temperature is difficult to adjust, and the energy is saved by more than 35% in batch.

Example 3

An artificial fur ball rolling machine, as shown in fig. 1 and 3, comprises a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

a rotary roller 1.1 is arranged at the center in the ball rolling machine body 1, and artificial fur to be rolled is placed in the rotary roller 1.1; the lower part in the ball rolling machine body 1 is provided with an air return filter 1.2 for filtering fallen artificial wool; the ball rolling machine body 1 is electrically connected with a roller rotating motor 1.3 and used for controlling the rotating roller 1.1 to rotate in a reciprocating manner;

a heater 2 is arranged above the ball rolling machine body 1, an air inlet of the heater 2 is connected with an outlet of a circulating fan 3 through a pipeline, and an air outlet of the heater 2 is connected with an air inlet of a rotary drum 1.1; an inlet of the circulating fan 3 is connected with a return air filter 1.2 through a pipeline, and the return air filter 1.2 is communicated with the rotary roller 1.1;

the high-pressure atomizing spray head 6 is arranged at a steam inlet of the rotary drum 1.1, the inlet of the high-pressure atomizing spray head 6 is connected with the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected with the water tank 4 through a pipeline;

an electromagnetic valve 7 is arranged at the inlet pipeline of the high-pressure atomizing nozzle 6;

a humidifying heater 8 is arranged at the outlet pipeline of the high-pressure pump 5;

the circulating fan 3 parameters are as follows: 1550 Pa; air volume: 5980m³/h；

The heating temperature range of the heater 2 is room temperature to 180 ℃;

the heating temperature range of the humidifying heater 8 is room temperature to 80 ℃;

the parameters of the high-pressure pump 5 are, pressure: 4 MPa; flow rate: 40L/min;

the parameters of the high-pressure atomizing nozzle 6 are that the nozzle aperture is as follows: 0.5-1.1 mm; operating pressure: 10 to 35Kg/cm²(ii) a Flow rate: 16-122L/h;

the use method of the artificial fur ball rolling machine comprises the following steps:

step 1: put into the artificial fur and rotate cylinder 1.1 in, open cylinder and rotate motor 1.3 and make and rotate cylinder 1.1 and carry out reciprocating rotation, open heater 2 and circulating fan 3, set up the heating temperature of heater 2 at 60 ℃, set up 3 parameters of circulating fan and be, the wind pressure: 1550 Pa; air volume: 5980m³H; after running for 1min, the air inlet temperature in the rotary drum 1.1 reaches 60 ℃;

the reciprocating rotation is clockwise rotation for 4 circles, then anticlockwise rotation for 4 circles, and the reciprocating motion is circulated;

step 2: the high-pressure pump 5 and the solenoid valve 7 are opened, and the parameters of the high-pressure pump 5 are set as follows: 4 MPa; flow rate: 40L/min; normal temperature water in the water tank 4 enters a high-pressure atomizing nozzle 6, is atomized and then is sprayed into the rotary drum 1.1 to be moistened and wet the artificial fur;

the parameters of the high-pressure atomizing nozzle 6 are that the nozzle aperture is as follows: 0.8 mm; operating pressure: 20Kg/cm²(ii) a Flow rate: 70L/h; the moistening time is 1.5 min;

and step 3: when the atomization water temperature needs to be increased, the humidifying heater 8 is started, and the heating temperature of the humidifying heater 8 is 60 ℃; heating water in the pipeline at the temperature of 60 ℃;

and 4, step 4: according to the rolling ball state of the artificial fur, the air inlet temperature of the heater 2 is adjusted, the air speed of the circulating fan 3 is adjusted, the flow of the electromagnetic valve 7 is adjusted, the pressure of the high-pressure pump 5 is adjusted, the nozzle aperture of the high-pressure atomizing nozzle 6 is changed, or the humidifying time is limited to control the humidifying capacity, and the humidifying temperature of the humidifying heater 8 is adjusted;

and 5: rolling the artificial fur for 8min, dehumidifying, shutting down, and taking out the artificial fur;

step 6: the scattered artificial hair filtered in the return air filter 1.2 is cleaned.

In this example, rolling ball treatment was carried out on an artificial fur having a width of 1.5m and a length of 58 m, and the control flow is shown in FIG. 2. Compared with the prior art, the treatment time is shortened by 5min under the condition of the same material, the time for heating the temperature of the heater to 60 ℃ is shortened by 2min, the temperature is flexibly and accurately adjusted, the atomizing water temperature is 60 ℃, the atomizing water temperature is flexibly adjusted, the steam water temperature is difficult to adjust, and the energy is saved by more than 30% in batch.

Example 4

An artificial fur ball rolling machine, as shown in fig. 1 and 3, comprises a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

a rotary roller 1.1 is arranged at the center in the ball rolling machine body 1, and artificial fur to be rolled is placed in the rotary roller 1.1; the lower part in the ball rolling machine body 1 is provided with an air return filter 1.2 for filtering fallen artificial wool; the ball rolling machine body 1 is electrically connected with a roller rotating motor 1.3 and used for controlling the rotating roller 1.1 to rotate in a reciprocating manner;

a heater 2 is arranged above the ball rolling machine body 1, an air inlet of the heater 2 is connected with an outlet of a circulating fan 3 through a pipeline, and an air outlet of the heater 2 is connected with an air inlet of a rotary drum 1.1; an inlet of the circulating fan 3 is connected with a return air filter 1.2 through a pipeline, and the return air filter 1.2 is communicated with the rotary roller 1.1;

the high-pressure atomizing spray head 6 is arranged at a steam inlet of the rotary drum 1.1, the inlet of the high-pressure atomizing spray head 6 is connected with the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected with the water tank 4 through a pipeline;

an electromagnetic valve 7 is arranged at the inlet pipeline of the high-pressure atomizing nozzle 6;

a humidifying heater 8 is arranged at the outlet pipeline of the high-pressure pump 5;

the circulating fan 3 parameters are as follows: 1550 Pa; air volume: 5980m³/h；

The heating temperature range of the heater 2 is room temperature to 180 ℃;

the heating temperature range of the humidifying heater 8 is room temperature to 80 ℃;

the parameters of the high-pressure pump 5 are, pressure: 4 MPa; flow rate: 40L/min;

the parameters of the high-pressure atomizing nozzle 6 are that the nozzle aperture is as follows: 0.5-1.1 mm; operating pressure: 10 to 35Kg/cm²(ii) a Flow rate: 16-122L/h;

the use method of the artificial fur ball rolling machine comprises the following steps:

step 1: put into the artificial fur and rotate cylinder 1.1 in, open cylinder and rotate motor 1.3 and make and rotate cylinder 1.1 and carry out reciprocating rotation, open heater 2 and circulating fan 3, set up the heating temperature of heater 2 at 80 ℃, set up circulating fan 3 parameter and be, the wind pressure: 1550 Pa; air volume: 5980m³H; after running for 1min, the air inlet temperature in the rotary drum 1.1 reaches 80 ℃;

the reciprocating rotation is clockwise rotation for 5 circles, then anticlockwise rotation for 5 circles, and the reciprocating motion is circulated;

step 2: the high-pressure pump 5 and the solenoid valve 7 are opened, and the parameters of the high-pressure pump 5 are set as follows: 4 MPa; flow rate: 40L/min; normal temperature water in the water tank 4 enters a high-pressure atomizing nozzle 6, is atomized and then is sprayed into the rotary drum 1.1 to be moistened and wet the artificial fur;

the parameters of the high-pressure atomizing nozzle 6 are that the nozzle aperture is as follows: 1.0 mm; operating pressure: 15Kg/cm²(ii) a Flow rate: 50L/h; the moistening time is 2 min;

and step 3: when the atomization water temperature needs to be increased, the humidifying heater 8 is started, and the heating temperature of the humidifying heater 8 is 40 ℃; heating water in the pipeline at 40 ℃;

and 4, step 4: according to the rolling ball state of the artificial fur, the air inlet temperature of the heater 2 is adjusted, the air speed of the circulating fan 3 is adjusted, the flow of the electromagnetic valve 7 is adjusted, the pressure of the high-pressure pump 5 is adjusted, the nozzle aperture of the high-pressure atomizing nozzle 6 is changed, or the humidifying time is limited to control the humidifying capacity, and the humidifying temperature of the humidifying heater 8 is adjusted;

and 5: rolling the artificial fur for 10min, dehumidifying, shutting down, and taking out the artificial fur;

step 6: the scattered artificial hair filtered in the return air filter 1.2 is cleaned.

In this example, rolling ball treatment was carried out on an artificial fur having a width of 1.2 m and a length of 60 m, and the control flow is shown in FIG. 2. Compared with the prior art, the treatment time is shortened by 5min under the condition of the same material, the time for heating the temperature of the heater to 80 ℃ is shortened by 5min, the temperature is flexibly and accurately adjusted, the atomization water temperature is 40 ℃, the atomization water temperature is flexibly adjusted, the steam water temperature is difficult to adjust, and the energy is saved by more than 32% in batch.

Example 5

An artificial fur ball rolling machine, as shown in fig. 1 and 3, comprises a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

a rotary roller 1.1 is arranged at the center in the ball rolling machine body 1, and artificial fur to be rolled is placed in the rotary roller 1.1; the lower part in the ball rolling machine body 1 is provided with an air return filter 1.2 for filtering fallen artificial wool; the ball rolling machine body 1 is electrically connected with a roller rotating motor 1.3 and used for controlling the rotating roller 1.1 to rotate in a reciprocating manner;

a heater 2 is arranged above the ball rolling machine body 1, an air inlet of the heater 2 is connected with an outlet of a circulating fan 3 through a pipeline, and an air outlet of the heater 2 is connected with an air inlet of a rotary drum 1.1; an inlet of the circulating fan 3 is connected with a return air filter 1.2 through a pipeline, and the return air filter 1.2 is communicated with the rotary roller 1.1;

the high-pressure atomizing spray head 6 is arranged at a steam inlet of the rotary drum 1.1, the inlet of the high-pressure atomizing spray head 6 is connected with the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected with the water tank 4 through a pipeline;

an electromagnetic valve 7 is arranged at the inlet pipeline of the high-pressure atomizing nozzle 6;

a humidifying heater 8 is arranged at the outlet pipeline of the high-pressure pump 5;

the circulating fan 3 parameters are as follows: 1550 Pa; air volume: 5980m³/h；

The heating temperature range of the heater 2 is room temperature to 180 ℃;

the heating temperature range of the humidifying heater 8 is room temperature to 80 ℃;

the parameters of the high-pressure pump 5 are, pressure: 4 MPa; flow rate: 40L/min;

the parameters of the high-pressure atomizing nozzle 6 are that the nozzle aperture is as follows: 0.5-1.1 mm; operating pressure: 10 to 35Kg/cm²(ii) a Flow rate: 16-122L/h;

the use method of the artificial fur ball rolling machine comprises the following steps:

step 1: put into the artificial fur and rotate cylinder 1.1 in, open cylinder and rotate motor 1.3 and make and rotate cylinder 1.1 and carry out reciprocating rotation, open heater 2 and circulating fan 3, set up the heating temperature of heater 2 at 100 ℃, set up circulating fan 3 parameter and be, the wind pressure: 1550 Pa; air volume: 5980m³H; after running for 2min, the air inlet temperature in the rotary drum 1.1 reaches 100 ℃;

the reciprocating rotation is clockwise rotation for 6 circles, then anticlockwise rotation for 6 circles, and the reciprocating motion is circulated;

step 2: the high-pressure pump 5 and the solenoid valve 7 are opened, and the parameters of the high-pressure pump 5 are set as follows: 4 MPa; flow rate: 40L/min; normal temperature water in the water tank 4 enters a high-pressure atomizing nozzle 6, is atomized and then is sprayed into the rotary drum 1.1 to be moistened and wet the artificial fur;

the parameters of the high-pressure atomizing nozzle 6 are that the nozzle aperture is as follows: 0.8 mm; operating pressure: 30Kg/cm²(ii) a Flow rate: 90L/h; the moistening time is 3 min;

and step 3: when the atomization water temperature needs to be increased, the humidifying heater 8 is started, and the heating temperature of the humidifying heater 8 is 50 ℃; heating water in the pipeline at 50 ℃;

and 4, step 4: according to the rolling ball state of the artificial fur, the air inlet temperature of the heater 2 is adjusted, the air speed of the circulating fan 3 is adjusted, the flow of the electromagnetic valve 7 is adjusted, the pressure of the high-pressure pump 5 is adjusted, the nozzle aperture of the high-pressure atomizing nozzle 6 is changed, or the humidifying time is limited to control the humidifying capacity, and the humidifying temperature of the humidifying heater 8 is adjusted;

and 5: after rolling the artificial fur by the rolling ball 20, dehumidifying, shutting down and taking out the artificial fur;

step 6: the scattered artificial hair filtered in the return air filter 1.2 is cleaned.

In this example, rolling ball treatment was carried out on an artificial fur having a width of 1.4 m and a length of 60 m, and the control flow is shown in FIG. 2. Compared with the prior art, the treatment time is shortened by 6min under the condition of the same material, the time for heating the temperature of the heater to 100 ℃ is shortened by 5min, the temperature is flexibly and accurately adjusted, the atomizing water temperature is 50 ℃, the atomizing water temperature is flexibly adjusted, the steam water temperature is difficult to adjust, and the energy is saved by more than 30% in batch.

Example 6

An artificial fur ball rolling machine, as shown in fig. 1 and 3, comprises a ball rolling machine body 1, a heater 2, a circulating fan 3, a water tank 4, a high-pressure pump 5 and a high-pressure atomizing nozzle 6;

a rotary roller 1.1 is arranged at the center in the ball rolling machine body 1, and artificial fur to be rolled is placed in the rotary roller 1.1; the lower part in the ball rolling machine body 1 is provided with an air return filter 1.2 for filtering fallen artificial wool; the ball rolling machine body 1 is electrically connected with a roller rotating motor 1.3 and used for controlling the rotating roller 1.1 to rotate in a reciprocating manner;

a heater 2 is arranged above the ball rolling machine body 1, an air inlet of the heater 2 is connected with an outlet of a circulating fan 3 through a pipeline, and an air outlet of the heater 2 is connected with an air inlet of a rotary drum 1.1; an inlet of the circulating fan 3 is connected with a return air filter 1.2 through a pipeline, and the return air filter 1.2 is communicated with the rotary roller 1.1;

the high-pressure atomizing spray head 6 is arranged at a steam inlet of the rotary drum 1.1, the inlet of the high-pressure atomizing spray head 6 is connected with the high-pressure pump 5 through a pipeline, and the high-pressure pump 5 is connected with the water tank 4 through a pipeline;

an electromagnetic valve 7 is arranged at the inlet pipeline of the high-pressure atomizing nozzle 6;

a humidifying heater 8 is arranged at the outlet pipeline of the high-pressure pump 5;

the circulating fan 3 parameters are as follows: 1550 Pa; air volume: 5980m³/h；

The heating temperature range of the heater 2 is room temperature to 180 ℃;

the heating temperature range of the humidifying heater 8 is room temperature to 80 ℃;

the parameters of the high-pressure pump 5 are, pressure: 4 MPa; flow rate: 40L/min;

the parameters of the high-pressure atomizing nozzle 6 are that the nozzle aperture is as follows: 0.5-1.1 mm; operating pressure: 10 to 35Kg/cm²(ii) a Flow rate: 16-122L/h;

the use method of the artificial fur ball rolling machine comprises the following steps:

step 1: put into the artificial fur and rotate cylinder 1.1 in, open cylinder and rotate motor 1.3 and make and rotate cylinder 1.1 and carry out reciprocating rotation, open heater 2 and circulating fan 3, set up the heating temperature of heater 2 at 150 ℃, set up circulating fan 3 parameter and be, the wind pressure: 1550 Pa; air volume: 5980m³H; after running for 4min, the air inlet temperature in the rotary drum 1.1 reaches 150 ℃;

the reciprocating rotation is clockwise rotation for 3 circles, then anticlockwise rotation for 3 circles, and the reciprocating motion is circulated;

step 2: the high-pressure pump 5 and the solenoid valve 7 are opened, and the parameters of the high-pressure pump 5 are set as follows: 4 MPa; flow rate: 40L/min; normal temperature water in the water tank 4 enters a high-pressure atomizing nozzle 6, is atomized and then is sprayed into the rotary drum 1.1 to be moistened and wet the artificial fur;

the parameters of the high-pressure atomizing nozzle 6 are that the nozzle aperture is as follows: 0.6 mm; operating pressure: 25Kg/cm²(ii) a Flow rate: 80L/h; the moistening time is 3 min;

and step 3: when the atomization water temperature needs to be increased, the humidifying heater 8 is started, and the heating temperature of the humidifying heater 8 is 75 ℃; heating water in the pipeline at 75 ℃;

and 4, step 4: according to the rolling ball state of the artificial fur, the air inlet temperature of the heater 2 is adjusted, the air speed of the circulating fan 3 is adjusted, the flow of the electromagnetic valve 7 is adjusted, the pressure of the high-pressure pump 5 is adjusted, the nozzle aperture of the high-pressure atomizing nozzle 6 is changed, or the humidifying time is limited to control the humidifying capacity, and the humidifying temperature of the humidifying heater 8 is adjusted;

and 5: rolling the artificial fur for 25min, dehumidifying, shutting down, and taking out the artificial fur;

step 6: the scattered artificial hair filtered in the return air filter 1.2 is cleaned.

In this example, rolling ball treatment was carried out on an artificial fur having a width of 1.6 m and a length of 58 m, and the control flow is shown in FIG. 2. Compared with the prior art, the treatment time is shortened by 5min under the condition of the same material, the time for heating the temperature of the heater to 150 ℃ is shortened by 5min, the temperature is flexibly and accurately adjusted, the atomization water temperature is 75 ℃, the atomization water temperature is flexibly adjusted, the steam water temperature is difficult to adjust, and the energy is saved by more than 35% in batch.