Novel pump with rotary one-way valve mechanism

文档序号:403029 发布日期:2021-12-17 浏览:17次 中文

阅读说明:本技术 一种带有旋转单向阀机构的新型泵 (Novel pump with rotary one-way valve mechanism ) 是由 张霄 戚厚羿 徐士友 申登峦 方业云 张海勇 于 2020-06-12 设计创作,主要内容包括:一种带有旋转单向阀机构的新型泵,包括偏心轴、三角转子、盖板、静密封圈、缸体,还包括旋转单向阀机构和齿轮传动机构;所述旋转单向阀机构安装在新型泵的两侧;所述齿轮传动机构将动力传递给所述旋转单向阀机构。它是在新型泵主体上另外设置一套旋转单向阀机构,当转速提高或压力提高时,单向阀的开启不再是靠水的压力来控制单向阀的开启,通过传动机构将新型泵上的动力引入到单向阀上,利用轴上的动力控制单向阀的开启,既解决了回流问题,同时也解决了由于单向阀由于压力和转速高而导致的失效问题。既延长了单向阀的使用寿命,又提高了新型泵整体使用寿命和效率。(A novel pump with a rotary one-way valve mechanism comprises an eccentric shaft, a triangular rotor, a cover plate, a static sealing ring, a cylinder body, a rotary one-way valve mechanism and a gear transmission mechanism; the rotary one-way valve mechanisms are arranged on two sides of the novel pump; the gear transmission mechanism transmits power to the rotary one-way valve mechanism. It sets up one set of rotatory check valve mechanism in addition in novel pump main part, when the rotational speed improves or pressure improves, opening of check valve no longer controls opening of check valve by the pressure of water, introduces the check valve through drive mechanism with the power on the novel pump on, utilizes opening of epaxial power control check valve, has both solved the backward flow problem, has also solved simultaneously because the check valve is because pressure and rotational speed height and the inefficacy problem that leads to. Not only prolongs the service life of the check valve, but also improves the whole service life and efficiency of the novel pump.)

1. The utility model provides a novel pump with rotatory check valve mechanism, includes eccentric shaft, triangle rotor, apron, static seal circle, cylinder body, its characterized in that: the rotary check valve mechanism and the gear transmission mechanism are also included;

the rotary one-way valve mechanisms are arranged on two sides of the novel pump;

the gear transmission mechanism transmits power to the rotary one-way valve mechanism.

2. The novel pump with rotary one-way valve mechanism as claimed in claim 1, characterized in that: the rotary one-way valve mechanism comprises a valve core and a valve box.

3. The novel pump with rotary one-way valve mechanism as claimed in claim 2, characterized in that: and a valve core of the rotary one-way valve is fixed in the valve box.

4. The novel pump with rotary one-way valve mechanism as claimed in claim 3, characterized in that: the valve core is provided with two rotary one-way valves with an angle difference of 90 degrees.

5. The novel pump with rotary one-way valve mechanism as claimed in claim 1, characterized in that: the angle difference of the rotary one-way valves of the two water inlets of the same cylinder body is 90 degrees, and the angle difference of the rotary one-way valves of the water outlets is 90 degrees.

6. The novel pump with rotary one-way valve mechanism as claimed in claim 1, characterized in that: and a valve core water inlet and outlet of the rotary one-way valve mechanism and a water inlet and outlet of the novel pump are provided with a water inlet advance angle and a water outlet delay angle.

7. The novel pump with rotary one-way valve mechanism as claimed in claim 1, characterized in that: the valve core is connected with the gear transmission system, and the gear transmission mechanism comprises an output shaft gear, a primary gear and a secondary gear;

the output shaft gear is arranged on the eccentric shaft, the primary gear is arranged on the cover plate, and the secondary gear is arranged on the valve core;

the primary gear is meshed with the output shaft gear, and the secondary gear is meshed with the primary gear.

8. The novel pump with rotary one-way valve mechanism as claimed in claim 1 or 2, characterized in that: the valve core is provided with a dynamic seal, the two ends of the valve core are provided with dynamic seals, and the middle part of the valve core is provided with a bidirectional dynamic seal ring.

Technical Field

The invention relates to the field of pumps, in particular to a novel pump with a rotary one-way valve mechanism.

Background

The existing water pumps can be divided into displacement pumps, vane pumps and the like according to the working principle. The positive displacement pump is a pump for conveying liquid by utilizing the change of the inner volume of a pump cylinder, and mainly comprises: piston pump, plunger pump, diaphragm pump, gear pump, sliding vane pump, screw pump, etc. The positive displacement pumps such as reciprocating pumps have strong self-priming capability, the theoretical flow rate is irrelevant to the working pressure and only depends on the rotating speed, the size of a pump cylinder and the action number. But the flow is not uniform, the rotating speed is not suitable to be too fast, the liquid pollution degree is sensitive, the structure is more complicated, more easily damaged parts are not easy to maintain, the fund consumption is large, and the like. Vane pumps transfer energy by the interaction of rotating vanes with water and are available in the types of centrifugal pumps, axial flow pumps, mixed flow pumps, and the like. At present, the used displacement pump generally has the problems of low efficiency such as pressure, flow attenuation and the like due to the fault of a one-way valve after being used for a period of time, so that the actual use requirement of a rotor pump cannot be met; meanwhile, the one-way valve is frequently opened and closed, so that the one-way valve of the pump is greatly damaged, the one-way valve is easy to break down, and the service life is short.

Disclosure of Invention

The invention provides a novel pump with a rotary one-way valve mechanism, which is used for solving the problem of low efficiency of the novel pump under the variable working condition of the pump due to the fault of the one-way valve.

The prior pump check valve is mainly opened by the pressure of water, and in the actual working state, when the pressure of water is higher and the conveying frequency of inlet and outlet water is higher, a series of problems such as large noise, low strength and the like can be caused by the common metal check valve, so that the pump check valve is very easy to cause fatigue damage. The reason is that: when the speed of pump operation improves, check valve open and close frequency will be far less than rivers business turn over frequency, causes the check valve not to play the non return effect, perhaps the check valve because the frequency is too high and strike too big and make the check valve damage, the problem that from this brings is that novel pump flow, pressure all reduce to some extent, can not satisfy the demand of operating condition.

The solution of the invention is: the force on the novel pump shaft is transmitted to the valve core in the one-way valve cavity by the transmission mechanism, the water inlet and the water outlet are opened at the position corresponding to the valve core, and the opening of the one-way valve is controlled by the rotation of the novel pump shaft.

The utility model provides a novel pump with rotatory check valve mechanism, includes eccentric shaft, triangle rotor, apron, static sealing washer, cylinder body, its characterized in that still lies in: the rotary check valve mechanism and the gear transmission mechanism are also included;

the rotary one-way valve mechanisms are arranged on two sides of the novel pump;

the gear transmission mechanism transmits power to the rotary one-way valve mechanism.

Further, the rotary one-way valve mechanism comprises a valve core and a valve box.

Further, a valve core of the rotary one-way valve is fixed in the valve box.

Furthermore, the valve core is provided with two rotary one-way valves with an angle difference of 90 degrees.

Furthermore, the angle difference of the rotary one-way valves of the two water inlets of the same cylinder body is 90 degrees, and the angle difference of the rotary one-way valves of the water outlets is 90 degrees.

Furthermore, a valve core water inlet and outlet of the rotary one-way valve mechanism and a water inlet and outlet of the novel pump are provided with a water inlet advance angle and a water outlet delay angle.

Further, the valve core is connected with the gear transmission system, and the gear transmission mechanism comprises an output shaft gear, a primary gear and a secondary gear;

the output shaft gear is arranged on the eccentric shaft, the primary gear is arranged on the cover plate, and the secondary gear is arranged on the valve core;

the primary gear is meshed with the output shaft gear, and the secondary gear is meshed with the primary gear.

Furthermore, the valve core is provided with a dynamic seal, two ends of the valve core are respectively provided with two dynamic seals to prevent water from flowing out of the valve box, and the valve core is provided with a two-way sealing ring for preventing water at the water inlet and the water outlet from mutually moving;

further, the dynamic seal ring is made of super wear-resistant polymer polytetrafluoroethylene carbon fiber materials;

further, a static sealing ring, namely an O-shaped ring, is used for sealing between the valve box and the cylinder body;

furthermore, threaded holes are formed in the two sides of the valve box and used for fixing the novel pump;

the novel pump with the rotary one-way valve mechanism has the beneficial effects that: when the rotational speed of novel pump improves or pressure improves, opening of check valve no longer controls opening of check valve by the pressure of water, introduces novel epaxial power of pump to the check valve through drive mechanism on, utilizes opening of novel epaxial power control check valve of pump, has both solved the backward flow problem, has also solved the inefficacy problem that the check valve leads to because pressure and rotational speed are high simultaneously. The service life of the one-way valve is prolonged, and the service life and the efficiency of the rotor pump are improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for a customer of ordinary skill in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a three-dimensional perspective view of a novel pump with a rotary check valve mechanism;

FIG. 2 is a three-dimensional perspective view of the rotary check valve mechanism of the novel pump with the rotary check valve mechanism;

FIG. 3 is a front view of the valve cartridge of the rotary check valve mechanism of the novel pump with the rotary check valve mechanism;

FIG. 4 is a front view of the rotary check valve actuator of the novel pump with a rotary check valve mechanism;

FIG. 5 is a schematic diagram of a cylinder-rotary check valve mechanism of the novel pump with a rotary check valve mechanism;

FIG. 6 is a schematic diagram of a two-cylinder rotary check valve mechanism of the novel pump with a rotary check valve mechanism;

in the figure: 1. the novel pump comprises a main body, 101, an eccentric shaft, 102, a first triangle rotor, 103, a second triangle rotor, 104, a first cylinder body, 105, a second cylinder body, 106, an intermediate plate, 107, a first cover plate, 108, a second cover plate, 109, a water inlet integration, 110, a water outlet integration, 2, a rotary one-way valve mechanism, 201, a valve box, 202, a first valve core, 203, a second valve core, 204, a third valve core, 205, a fourth valve core, 206, a first cylinder body water inlet, 207, a first cylinder body water inlet, 208, a second cylinder body water inlet, 209, a second cylinder body water inlet, 210, a first cylinder body water outlet, 211, a first cylinder body water inlet, 212, a second cylinder body water outlet, 213, a second cylinder body water outlet, 214, a first cylinder body water inlet, a rotary one-way valve, 215, a first cylinder body water inlet, a rotary one-way valve, 216, a second cylinder body water inlet, a rotary one-way valve, 217, a second cylinder body water inlet, a rotary one-way valve, 218, a first cylinder body water outlet, a rotary one-way valve, 219. the hydraulic cylinder comprises a cylinder body I and a cylinder body II, a water outlet I and a water outlet II, a rotary one-way valve 220, a rotary one-way valve 221, a rotary one-way valve 222, a valve core first seal 223, a valve core second seal 224, a middle seal 3, a gear transmission mechanism 301, an output shaft gear 302, a primary gear 303 and a secondary gear.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the specific embodiment of the invention, as shown in fig. 1-6, the main shaft of the novel pump is connected with the power mechanism through a flat key, the eccentric shaft 101 of the novel pump main body 1 rotates, so as to drive the output shaft gear 301 to rotate, and the output power transmits the power on the novel pump main body shaft to the first valve core 202, the second valve core 203, the third valve core 204 and the fourth valve core 205 of the rotary check valve through the first-level gear 302 and the second-level gear 303; the first cylinder first water inlet 206 is provided with a first cylinder first water inlet one-way rotary valve 214, the first cylinder first water inlet two 207 is provided with a first cylinder first water inlet two-way rotary valve 215, the second cylinder second water inlet one-way rotary valve 216 is arranged on the first cylinder second water inlet 208, the second cylinder second water inlet two 209 is provided with a second cylinder second water inlet two-way rotary valve 217, the first cylinder first water outlet one-way rotary valve 218 is arranged on the first cylinder first water outlet 210, the first cylinder first water outlet two 211 is provided with a first cylinder first water outlet two-way rotary valve 219, the second cylinder second water outlet one 212 is provided with a second cylinder first water outlet one-way rotary valve 220, and the second cylinder second water outlet two 213 is provided with a second cylinder second water outlet two-way rotary valve 221.

The valve core I202 is provided with a cylinder I water outlet I rotary one-way valve 218 and a cylinder II water outlet I rotary one-way valve, the phase angles of the two rotary one-way valves are 90 degrees, the valve core II 203 is provided with a cylinder I water inlet I rotary one-way valve 215 and a cylinder II water inlet II rotary one-way valve 215, the phase angles of the two rotary one-way valves are 90 degrees, the valve core III 204 is provided with a cylinder I water inlet I rotary one-way valve 214 and a cylinder II water inlet I rotary one-way valve 216, the phase angles of the two rotary one-way valves are 90 degrees, the valve core IV 205 is provided with a cylinder I water outlet I rotary one-way valve 219 and a cylinder II water outlet II rotary one-way valve 221, the phase angles of the two rotary one-way valves are 90 degrees, and meanwhile, the valve box, the cylinder I104 and the water inlet and outlet of the cylinder II are provided with sealing rings, so that water is prevented from leaking through gaps between the one-way valves and the valve box. The phase angle of the two triangular rotors 102 and the triangular rotors 103 on the eccentric shaft is 180 degrees, the sizes of three working cavities of the cylinder body I104 and the cylinder body II 105 can be changed in the rotating process of the triangular rotors 102 and the triangular rotors 103 of the novel pump main body 1, the middle plate 106 is arranged between the cylinder body I104 and the cylinder body II 105, the cover plate I107 is arranged on the cylinder body I104, the cover plate II 108 is arranged on the cylinder body II 105, and therefore the liquid pressure is increased, the volume of the cylinder body I104 of the novel pump is maximum (clockwise rotation), the cylinder body I water inlet I-rotating one-way valve 214 is just in a position to be opened, water enters along with the increase of the working cavities, the rotating one-way valve 215 of the cylinder body I water inlet and the cylinder body II water inlet is just in a closed state, the water of the cylinder body I104 is prevented from flowing into a pipeline, and the phase angle of the rotating one-way valves of the two water inlets is 90 degrees; meanwhile, the first water outlet and first rotary check valve 218 of the cylinder body is in a position to be opened, water is discharged out of the cavity body as the working cavity becomes smaller, the first water outlet and second rotary check valve 219 of the cylinder body is in a closed position, the pipeline water is prevented from flowing back into the cylinder body 104, and the phase angle of the two rotary check valves of the water outlets is 90 degrees; the volume of the second cylinder body 105 of the novel pump is also at the maximum moment, the first rotary check valve 216 at the water inlet of the second cylinder body is just positioned at the position to be closed, so that water in the second cylinder body 105 is prevented from flowing back to a pipeline, the second rotary check valve 217 at the water inlet of the second cylinder body is just positioned at the opening state, water enters along with the increase of the volume of the working cavity, and the phase angle of the rotary check valves at the two water inlets is 90 degrees; the rotary check valve 220 at the water outlet I of the cylinder body II is just closed to prevent the pipeline water from flowing back into the cylinder body II 105, the rotary check valve 221 at the water outlet II of the cylinder body II is just opened to discharge the water out of the working cavity along with the reduction of the volume of the working cavity, and the phase angle of the rotary check valves at the two water outlets is 90 degrees; three seals are arranged on the first valve core 202, the second valve core 203, the third valve core 204 and the fourth valve core 205, wherein the first valve core seal 222 and the second valve core seal 223 prevent water from being discharged through gaps among the valve box 201, the cylinder body 104 and the cylinder body 105, the middle seal 224 prevents water entering the valve box 201 from moving due to pressure difference, the valve box 201 is provided with a water inlet integration 109 and a water outlet integration 110, and the purpose of integration of the novel pump with the rotary one-way valve mechanism is achieved. The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

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