阅读说明：本技术 用于将电路板连接到安装件的紧固件和联接件及该安装件 (Fastener and connector for connecting circuit board to mounting piece and mounting piece ) 是由 R·斯拉维克 T·莫夫 于 2021-05-10 设计创作，主要内容包括：本发明涉及一种用于将电路板连接到安装件的紧固件和联接件及该安装件。联接件(1)利用紧固件(2)将电路板(14)连接到安装件(3)。安装件(3)可以连接到部件。紧固件(2)包括第一卡扣配合连接结构(7、8),该第一卡扣配合连接结构用于与设置在安装件上的第二卡扣配合连接结构(9、10、11)建立卡扣配合连接。当被连接时,紧固件(2)将电路板(14)抵靠安装件(3)夹紧。紧固件(2)还包括第一接合结构(5),该第一接合结构被构造成与安装件上的第二接合结构(12)接合,以便加固所述卡扣配合连接。(The invention relates to a fastener and a coupling member for connecting a circuit board to a mount and the mount. The coupling member (1) connects the circuit board (14) to the mount member (3) with the fastener (2). The mount (3) may be connected to the component. The fastener (2) comprises a first snap-fit connection structure (7, 8) for establishing a snap-fit connection with a second snap-fit connection structure (9, 10, 11) provided on the mounting. When connected, the fastener (2) clamps the circuit board (14) against the mount (3). The fastener (2) further comprises a first engagement formation (5) configured to engage with a second engagement formation (12) on the mounting so as to reinforce the snap-fit connection.)

1. A fastener for connecting a circuit board to a mount, the fastener comprising:

a first snap-fit connection structure for establishing a snap-fit connection with a second snap-fit connection structure provided on the mounting member for securing the circuit board to the mounting member; and

a first engagement structure configured to engage with a second engagement structure on the mount to reinforce the snap-fit connection.

2. The fastener of claim 1, wherein when connected, the fastener clamps the circuit board against the mount.

3. The fastener of claim 2, further comprising a collar for clamping the circuit board against the mount.

4. The fastener of any preceding claim, wherein the first snap-fit connection structure comprises a male snap-fit member and the second snap-fit connection structure comprises a female snap-fit member for receiving the male snap-fit member.

5. The fastener of claim 4, wherein the male snap-fit member includes a stud protrusion for engaging into a detent defined within the female snap-fit member.

6. The fastener of claim 5, wherein the stud projection is a ball stud.

7. The fastener of any preceding claim, wherein engagement of the first and second engagement structures prevents deflection of one of the first and second snap-fit connection structures.

8. A fastener according to any preceding claim, wherein the first engagement formation comprises a projection for engaging the second engagement formation provided on an outer surface of the second snap-fit connection formation.

9. The fastener of any preceding claim, wherein at least one of the first and second engagement formations comprises a tapered surface.

10. A fastener according to any preceding claim, wherein engagement of the first and second engagement formations defines an axial alignment of the fastener relative to the mount.

11. The fastener of any preceding claim, wherein the first engagement formation is configured to be keyed through an aperture provided in the circuit board so as to prevent rotation of the circuit board relative to the fastener once the snap-fit connection is established.

12. A mount for receiving a fastener to connect a circuit board to the mount, the mount comprising:

a second snap-fit connection structure for establishing a snap-fit connection with a first snap-fit connection structure provided on the fastener to secure the circuit board to the mount; and

a second engagement structure configured to engage with the first engagement structure on the fastener to reinforce the snap-fit connection.

13. The mount of claim 12, wherein the second snap-fit connection structure comprises two or more elastically deformable arms defining a female snap-fit member, and wherein the first snap-fit connection structure comprises a male snap-fit member for insertion into the female snap-fit member.

14. A mount according to claim 13, wherein the second engagement formations are provided on an outer surface of the two or more resiliently deformable arms such that the arms are reinforced by engagement with the first engagement formations so as to prevent deformation of the arms.

15. A coupling for connecting a circuit board to a component, the coupling comprising:

a mount connected to the component; and

a fastener connectable to the mount to secure the circuit board to the mount;

wherein the fastener comprises a first snap-fit connection structure for establishing a snap-fit connection with a second snap-fit connection structure provided on the mount to secure the circuit board to the mount; and is

Wherein the fastener further comprises a first engagement structure configured to engage with a second engagement structure on the mount to reinforce the snap-fit connection.

Technical Field

The present disclosure relates to a fastener, a mount for receiving the fastener, and a coupling for connecting a circuit board to a component such as a cover or a housing. More particularly, the present disclosure relates to plastic clip fasteners for securing or mounting printed circuit boards without the use of screws.

Background

It is common to mount printed circuit boards within plastic housings or covers. Typically, the circuit board is placed on a plurality of mounting projections provided at mounting locations within the housing or cover and secured in place using metal screws that are screwed into each mounting projection through holes in the circuit board. In this way, the mounting projections provide a plurality of support posts for separating the circuit board from the housing or cover, which provides space for surface mounted components and airflow around the circuit board.

However, the use of screws presents a number of problems. First, aligning the screws with the circuit board holes and mounting projections at the same time is a relatively complicated operation, and any misalignment may result in poor fixation or even damage to the assembly itself. Similarly, screws are prone to tripping or breaking. Furthermore, as the screw is screwed in, the thread cutting process removes material from the mounting protrusion in the form of chips and particles, which must then be removed from the assembly. These factors in turn necessitate the use of specialized equipment to mitigate the risk of damage during screw insertion and to clean the assembly once the screw has been installed, which increases cost and production cycle time during installation.

Accordingly, there is a need for an improved coupling for securing a circuit board to a component.

Disclosure of Invention

The present disclosure relates to a fastener and mating mount that provide a coupling for securing a circuit board to a component without the need for screws.

According to a first aspect, there is provided a fastener for connecting a circuit board to a mount, the fastener comprising: a first snap-fit connection structure for establishing a snap-fit connection with a second snap-fit connection structure provided on the mounting member for securing the circuit board to the mounting member; and a first engagement structure configured to engage with a second engagement structure on the mount to reinforce the snap-fit connection.

In this way, a circuit board fastener is provided that allows for a mount that secures a circuit board to another component, such as a cover or housing, without the need for screws. Once established, the snap-fit connection structure provides a resilient fixed coupling that is further strengthened by reinforcement of the engagement structure. In this way, a secure fixation of the circuit board is achieved without the disadvantages associated with screws. The fastener may be formed from a polymeric material.

In an embodiment, the fastener clamps the circuit board against the mount when connected. In this way, the circuit board may be pressed between the fastener and the mount to secure the circuit board in place.

In an embodiment, the fastener further comprises a collar for clamping the circuit board against the mount. In this way, the collar may provide a flat clamping surface for pressing into the circuit board to hold the circuit board in place.

In an embodiment, the first snap-fit connection structure comprises a male snap-fit member and the second snap-fit connection structure comprises a female snap-fit member for receiving the male snap-fit member. In this way, the fastener may be provided as a compact body with a simple snap-fit pin which may then be received into a corresponding hole formed in a larger mount. This thereby minimizes the space required on the circuit board to accommodate the fasteners.

In an embodiment, the male snap-fit member comprises a stud protrusion for engaging into a detent (detent) defined within the female snap-fit member.

In an embodiment, the stud projection is a ball stud. In this way, the rounded profile of the distal hemisphere of the stud facilitates entry of the stud into the female snap-fit member, while the proximal hemisphere provides a retaining surface for preventing withdrawal of the stud once received within the detent. At the same time, the ball stud allows some rotational movement to align the circuit board relative to the mount.

In an embodiment, engagement of the first engagement structure with the second engagement structure prevents deflection of one of the first snap-fit connection structure and the second snap-fit connection structure. In this way, the engagement structure serves to prevent the connection between the snap-fit connection structures from loosening.

In an embodiment, the first engagement structure comprises a protrusion for engaging the second engagement structure provided on an outer surface of the second snap-fit connection structure. In this way, the second snap-fit connection structure is held in its connected state by the first engagement structure, thereby establishing an interlocking arrangement between the fastener and the mount.

In an embodiment, at least one of the first engagement structure and the second engagement structure comprises a tapered surface. In this way, the engagement between the engagement structures may be used to guide them into a reinforcement position to reinforce the snap-fit connection. In embodiments, the angled (or ramped) configuration of these engagement structures may be used to increase the applied reinforcement force when establishing a snap-fit connection. In embodiments, the tapered surface is angled at 45 to 85 degrees from the direction in which the fastener is attached, and more preferably at 50 to 70 degrees from the direction in which the fastener is attached. In an embodiment, the length of the tapered surface is between 40 and 60% of the length of the respective engagement structure in the direction in which the fastener is attached.

In an embodiment, engagement of the first and second engagement formations defines an axial alignment of the fastener relative to the mount. In this way, the configuration of these engagement structures may allow for arrangements with different alignments to be achieved between the fastener and the mount. In this way, the fastener may be used with different inclinations from the mount, while still allowing the circuit board to be held in a desired plane. In an embodiment, the mount may further comprise a support surface for supporting the circuit board in a plane determined by the axial alignment of the fastener relative to the mount.

In an embodiment, the first engagement structure is configured to be keyed through a hole provided in the circuit board to prevent rotation of the circuit board relative to the fastener once the snap-fit connection is established. In this way, horizontal rotation of the circuit board relative to the fastener is prevented. In embodiments, the fastener forms a press fit connection with the hole to resist disengagement of the fastener from the circuit board.

According to a second aspect, there is provided a mount for receiving a fastener to connect a circuit board to the mount, the mount comprising: a second snap-fit connection structure for establishing a snap-fit connection with a first snap-fit connection structure provided on the fastener to secure the circuit board to the mount; and a second engagement structure configured to engage with the first engagement structure on the fastener to reinforce the snap-fit connection.

In this way, a circuit board mount is provided that allows a circuit board to be secured in place using simple snap-fit fasteners without the need for screws. Once established, the snap-fit connection structure provides a resilient fixed coupling that is further strengthened by reinforcement of the engagement structure. Thus, a secure fixation of the circuit board is achieved without the disadvantages associated with screws. The mount may be formed from a polymeric material. The mount may be integrally formed with a component such as a housing or cover.

In an embodiment, the second snap-fit connection structure comprises two or more elastically deformable arms defining a female snap-fit member, and wherein the first snap-fit connection structure comprises a male snap-fit member for insertion into the female snap-fit member. In this way, two or more deformable arms may secure the male snap-fit member by gripping around the male snap-fit member under the force exerted by the elastic resilience of the arms.

In an embodiment, the second engagement structure is provided on an outer surface of the two or more deformable arms such that the arms are reinforced by engagement with the first engagement structure so as to prevent deformation of the arms.

In an embodiment, the mount may further comprise a support surface for supporting the circuit board in a plane determined by the axial alignment of the fastener relative to the mount.

According to a third aspect, there is provided a coupling for connecting a circuit board to a component, the coupling comprising: a mount connected to the component; and a fastener connectable to the mount to secure the circuit board to the mount; wherein the fastener comprises a first snap-fit connection structure for establishing a snap-fit connection with a second snap-fit connection structure provided on the mount to secure the circuit board to the mount; and wherein the fastener further comprises a first engagement structure configured to engage with a second engagement structure on the mount to reinforce the snap-fit connection.

According to a fifth aspect, there is provided a circuit board for use with the fastener described above, the circuit board comprising an aperture for receiving the first snap-fit connection structure and the first engagement structure in a keyed arrangement. In an embodiment, the hole forms a press fit connection with the fastener to resist disengagement of the fastener from the circuit board.

Drawings

Illustrative embodiments will now be described with reference to the accompanying drawings, in which:

figure 1 shows an isometric view of a coupling of a first embodiment;

FIG. 2 shows a side view of the coupling with the circuit board when not connected;

FIG. 3 shows a side view of the connector and circuit board when connected;

FIG. 4 shows an isometric view of the fastener above the circuit board of the coupling;

FIG. 5 shows an isometric view of the fastener of the coupler once inserted into the circuit board;

FIG. 6 shows an exploded isometric view of the fastener of the coupling, the circuit board and the mount secured to the housing member;

FIG. 7 shows an isometric view of a coupling securing a circuit board to a cover;

FIG. 8 shows a side view of the coupling of the second embodiment when unconnected to a circuit board; and

fig. 9 shows a side view of the coupling member of the second embodiment when connected with a circuit board.

Detailed Description

Fig. 1 shows a first embodiment of a coupling 1, the coupling 1 comprising a fastener 2 and a mount 3, the mount 3 being for receiving the fastener 2 for connecting a circuit board to the mount 3. In this embodiment, the fastener 2 and the mounting 3 are formed from a plastics material, with the mounting 3 being connected to a larger component, such as a lid or housing (not shown in this figure).

The fastener 2 comprises a ball stud 7 mounted on the distal end of a central shaft 8, which ball stud 7 forms a first snap-fit part. The proximal end of the central shaft 8 terminates in a circular collar 4, which circular collar 4 provides a flat distal-facing surface. The fastener 2 further comprises an engagement structure provided as two engagement protrusions 5, which are located on both sides of the shaft 8. The engagement protrusions 5 taper outwardly as they extend distally downward from the collar 4, forming opposing inclined first engagement surfaces 6 on either side of the shaft 8 and ball stud 7. In this embodiment, the inclined first engagement surface 6 is tapered at an angle of about 55 degrees to vertical. In this embodiment, the length of each inclined first engagement surface 6 is about 50% of the vertical length of the respective engagement structure 5.

The mount 3 is provided as a support column for supporting a circuit board (not shown) above a component (not shown) connected to the base of the mount. The proximal end of the mounting member 3 is divided into two arms 10, 11 separated by a gap 9, which form a second snap-fit part. The width of the gap 9 is smaller than the diameter of the ball stud 7. The opposing inner surfaces of the two arms 10, 11 are provided with detents 13 which form circular channels for mating with the surfaces of the ball stud 7. The outer surfaces of the proximal ends of the two arms 10, 11 taper inwardly to form a second inclined engagement surface 12. The end faces of the proximal ends of the two arms 10, 11 provide support surfaces for receiving a circuit board.

Fig. 2 and 3 show side views of the coupling 1 and the circuit board 14, respectively, when they are not connected and when they are connected. As shown in fig. 2 and described in further detail below with respect to fig. 4 and 5, the fastener 2 is fitted through a hole in the circuit board 14 with the collar 4 seated on the top surface of the circuit board. The first engagement surface 6 of the fastener, as well as the shaft 8 and ball stud 7, extend through the circuit board 14 such that they project distally below the bottom surface of the circuit board.

The fastener 2 is pressed distally into the mount 3 to connect the first and second snap-fit parts. This can be done manually, with the proximal face of the collar 4 providing an enlarged area for the user to press down on. A connection is established for clamping the circuit board 14 between the collar 4 and the proximal end of the mounting member 3. In this operation, the ball stud 7 is inserted into the gap 9 at its proximal end, forcing the two arms 10, 11 to elastically deform outwardly to accommodate the ball stud. The arms 10, 11 continue to flex outwardly until the ball stud 7 reaches the detent 13, at which point the two arms 10, 11 spring back inwardly to fit around the surface of the ball stud 7. As shown in fig. 3, the snap-fit connection is established by receiving the ball stud 7 in the detent 13.

At the same time, as described above, the first engagement surface 6 on the fastener 2 engages with the second engagement surface 12 provided on the outer side of the arms 10, 11 of the mounting 3. The tapering of the first and second engagement surfaces 6, 12 provides a sloping engagement to guide the proximal ends of the arms 10, 11 radially inwards. In this way, once the snap-fit connection is established, the arms 10, 11 are reinforced or supported against outward deformation by the engagement between the first engagement surface 6 and the second engagement surface 12. This serves to maintain the resilient clamping force exerted by the arms 10, 11 through the detents 13. That is, the first and second engagement surfaces 6, 12 act as an interlock to prevent loosening of the snap-fit connection. In an embodiment, the engagement surfaces may be contoured to positively compress the proximal ends of the arms 10, 11 inwardly toward the shaft 8 to lock the detent 13 about the ball stud 7.

Fig. 4 and 5 further illustrate the connection between the fastener 2 and the circuit board 14. The circuit board 14 is provided with a hole 15 having two keyways 15. As shown in fig. 5, the fastener 2 is inserted into the hole 15 with the first engagement projection 5 keyed into the keyway 15 and the shaft 8 and ball stud 3 extending through the hole 15. The distally facing surface of the collar 4 is flat and seats against the surface of the circuit board 14 around the hole 15. During assembly, the fastener 2 may be inserted into the hole 15 as part of a Surface Mount Device (SMD) process. That is, the fastener 2 may be automatically picked and placed onto the circuit board 14 along with other surface mounted components (i.e., electrical components), thereby avoiding the need for additional processing. Fastener 2 and hole 15 may form a press fit to prevent fastener 2 from falling out during shipping. Once the fastener 2 is inserted, the fastener/circuit board assembly may then be connected to the mount 3 by connecting the first and second snap-fit components, which in turn clamps the circuit board between the mount 3 and the collar 4.

Fig. 6 shows an exploded isometric view of the coupling when the mount 3 is provided on the housing part 17. In this example, the mount 3 is integrally formed with a housing member 17, which housing member 17 in turn may be connected to other components within a larger assembly. Only a single mount 3 is shown in this figure, but it will be appreciated that multiple mounts may be provided to support the circuit board 14 in different areas.

Figure 7 shows the components of figure 6 after assembly, with the circuit board clamped between the collar 4 and the mounting member 3. In fig. 7, the circuit board is shown with a transparent interior so that the first engagement projection 5 and the shaft 8 are visible extending through the keyway 15 and the hole 16.

Thus, the above arrangement provides an attachment coupling for securing a circuit board without the need for screws. This not only eliminates the need for screws as part cost, but also avoids the need for special attachment fixtures, robots, or cleaning stations that are typically necessary to utilize screw assemblies. Thus, production cycle time may be reduced and the risk of damage caused by the threaded connection is mitigated. In fact, because the fastener is provided as a separate component, it can be easily replaced if it is accidentally damaged, without the need to replace the entire circuit board. Similarly, providing separate plastic fasteners provides an electrically insulated connection where circuit board space requirements are comparable to those required for screw connections.

Fig. 8 and 9 show side views of the coupling of the second embodiment in the unconnected and connected states, respectively. This embodiment is substantially identical to the first embodiment described above, except that the second engagement surface 12 is profiled to clamp the circuit board 14 to the angled mount 3. That is, rather than securing the circuit board 14 in a plane perpendicular to the longitudinal axis of the mount, the mounting angles may be offset. The support surfaces at the end faces of the mounts may also be inclined to position the circuit board in a desired plane. This thus allows the circuit board 14 to be supported using mounts having different inclinations, thereby providing flexibility in supporting the circuit board from different positions on underlying components. This flexibility is not possible with screw mounts because the screws must be driven concentrically into the mount to avoid damaging the mount itself.

It will be appreciated that although in this second embodiment the second engagement surface 12 is profiled to provide an inclined fastener position, the first engagement surface 6 or a combination of both surfaces may be configured to achieve the same result. That is, the advantage of configuring the second engagement surface 12 is that the same fastener 2 can be used for different mountings.

It should be understood that the above embodiments are illustrative of the application for purposes of illustration only. Indeed, these embodiments may be applied in many different configurations, and the detailed embodiments are straightforward to those skilled in the art to implement.