阅读说明：本技术 一种盘刷连续化生产用打孔设备 (Drilling equipment for continuous production of disc brushes ) 是由 田从吾 许学娟 徐华海 周乾 汪鲁平 方润泽 华凯 于 2021-05-06 设计创作，主要内容包括：本发明涉及盘刷生产领域,具体涉及一种盘刷连续化生产用打孔设备,包括工作台,工作台的顶端开设有通槽,通槽内安装有输送机构,且工作台的顶端中部上方设有液压杆一,液压杆一的伸缩端固定有移动板,移动板上设置有用以给盘刷打孔的钻孔机构,且移动板沿输送机构输送方向的一端设置有用以清扫盘刷的清理机构,工作台中部对应输送机构的下方位置开设有凹槽,凹槽内设置有夹持机构,本发明通过加入输送机构、钻孔机构和夹持机构等,输送机构输送盘刷至钻孔机构的下方位置,控制夹持机构对盘刷予以夹持,再控制钻孔机构对盘刷完成打孔,接着,夹持机构脱离盘刷,输送机构带动打孔后的盘刷运送至清理机构,实现盘刷的连续化打孔,打孔效率较高。(The invention relates to the field of disc brush production, in particular to punching equipment for continuous production of disc brushes, which comprises a workbench, wherein a through groove is formed in the top end of the workbench, a conveying mechanism is arranged in the through groove, a first hydraulic rod is arranged above the middle part of the top end of the workbench, a movable plate is fixed at the telescopic end of the first hydraulic rod, a drilling mechanism for punching the disc brushes is arranged on the movable plate, a cleaning mechanism for cleaning the disc brushes is arranged at one end of the movable plate along the conveying direction of the conveying mechanism, a groove is formed in the middle part of the workbench corresponding to the lower part of the conveying mechanism, and a clamping mechanism is arranged in the groove. Conveying mechanism drives the dish brush after punching and transports to clearance mechanism, realizes the serialization of dish brush and punches, and punching efficiency is higher.)

1. The utility model provides a dish brush drilling equipment for serialization production, includes workstation (1), its characterized in that: the top end of the workbench (1) is horizontally provided with a through groove (2), a conveying mechanism (3) for conveying a disc brush is arranged in the through groove (2), the middle part of the top end of the workbench (1) is fixed with a transverse plate (5) through vertical plates (4) corresponding to the front side and the rear side of the through groove (2), the middle part of the transverse plate (5) is fixedly penetrated with a hydraulic rod I (6), the telescopic end of the hydraulic rod I (6) is fixedly provided with a movable plate (8) through a support frame (7), the top end of the movable plate (8) is symmetrically and longitudinally fixed with limiting rods (11), the top ends of the two limiting rods (11) are both in sliding connection with the transverse plate (5), the movable plate (8) is provided with a drilling mechanism (9) for drilling the disc brush, one end of the movable plate (8) along the conveying direction of the conveying mechanism (3) is provided with a cleaning mechanism (10) for cleaning the disc brush, the lower position of the middle part of the workbench (1) corresponding to the conveying mechanism (3) is provided with a groove (13), a clamping mechanism (14) is arranged in the groove (13), and the clamping mechanism (14) is connected with the moving plate (8) through a transmission mechanism (12).

2. The punching device for the continuous production of the disc brush as claimed in claim 1, wherein: conveying mechanism (3) are including rotating a plurality of conveying rollers (301) of connecting in logical groove (2) inner wall, and the center pin front end of a plurality of conveying rollers (301) all stretches out logical groove (2) and is fixed with gear (302), and the cover is equipped with same chain (303) between a plurality of gear (302), and one of them front end center department of gear (302) that is close to the workstation outer end is connected with motor (304), and motor (304) are fixed with the front end of workstation (1).

3. The punching device for the continuous production of the disc brush as claimed in claim 1, wherein: the drilling mechanism (9) comprises a second motor (901) which penetrates through and is fixed on the moving plate (8), the output end of the second motor (901) is fixedly provided with a second hydraulic rod (903) through a connecting plate (902), the extending end of the second hydraulic rod (903) is fixedly provided with a supporting block (904), the supporting block (904) penetrates through and is fixedly provided with a third hydraulic rod (905) along the vertical direction, the extending end of the third hydraulic rod (905) is fixedly provided with a third motor (906), and the output end of the third motor (906) is fixedly provided with a drill rod (907).

4. The punching device for the continuous production of the disc brush as claimed in claim 1, wherein: the cleaning mechanism (10) comprises a supporting rod (1001) fixed at one end of the moving plate (8) in the conveying direction of the conveying mechanism (3), a motor four (1002) penetrates and is fixed at the position, corresponding to the upper portion of the through groove (2), of the supporting rod (1001), a rotating shaft (1003) is fixed at the output end of the motor four (1002), and a cleaning brush (1004) is fixed at the bottom end of the rotating shaft (1003).

5. The punching device for the continuous production of the disc brush as claimed in claim 4, wherein: the bristles of the cleaning brush (1004) are made of wear-resistant plastic materials.

6. The punching device for the continuous production of the disc brush as claimed in claim 2, wherein: drive mechanism (12) are located through groove (2) rear side position through-hole (121) including running through and seting up in workstation (1), the position that the bottom of movable plate (8) corresponds through-hole (121) is along vertical to being fixed with transfer link (122), the bottom of transfer link (122) is passed through-hole (121) and is corresponded the butt and have been followed dwang (125) that the front and back set up, the top middle part of dwang (125) is rotated and is connected with dead lever (124), the top of dead lever (124) and the bottom mounting of workstation (1), the position that the top front side section of dwang (125) corresponds recess (13) corresponds the butt and has transfer link two (127) that the cross-section is the rectangle, the top and workstation (1) sliding connection of transfer link two (127) stretch into in recess (13), and the end and the fixture (14) are connected of stretching into of transfer link two (127).

7. The punching device for the continuous production of the disc brush as claimed in claim 5, wherein: the bottom end of the first transmission rod (122) is fixedly provided with a first roller (123), the bottom end of the second transmission rod (127) is fixedly provided with a second roller (126), and the bottom ends of the first roller (123) and the second roller (126) are correspondingly abutted against the top end of the rotating rod (125).

8. The punching device for the continuous production of the disc brush as claimed in claim 6, wherein: the clamping mechanism (14) comprises a moving block (141) arranged in the groove (13), the bottom end of the moving block (141) is fixed to the extending end of the second transmission rod (127), a sliding groove (142) with a dovetail-shaped cross section is formed in the top end of the moving block (141) in the front-back direction, sliding blocks (143) are symmetrically connected in the sliding groove (142) in a sliding mode, a spring (148) is fixed between the two sliding blocks (143), clamping rods (144) are fixed to the top ends of the two sliding blocks (143) in an extending mode and extend out of the sliding groove (142), inclined blocks (145) with triangular cross sections are fixed to the inner ends of the two clamping rods (144), and pressing blocks (147) matched with the inclined blocks (145) are fixed to the positions, corresponding to the adjacent conveying rollers (301), of the bottom wall of the through groove (2) through the.

Technical Field

The invention relates to the technical field of disc brush production, in particular to punching equipment for continuous production of disc brushes.

Background

A disc brush is one of the more common tools in the field of environmental sanitation and mainly comprises a brush disc and brush filaments embedded in the brush disc. When the brush wires are embedded into the brush disc, the brush disc needs to be punched firstly. Partial perforating device among the prior art can only punch to a brush dish at every turn, can not realize the serialization of brush dish and punch, and the efficiency of punching is comparatively general.

The publication number is CN 212763848U's patent, a brush dish surface perforating device is disclosed, its base, the curb plate that base upper end bilateral symmetry set up, the roof that is connected with the curb plate top, the curb plate inboard is provided with side coupling mechanism, side coupling mechanism includes that the first activity with curb plate surface sliding connection is fast and run through the first activity soon after with base and roof rotate the first lead screw of being connected, first lead screw passes the roof and is connected with the first motor output shaft of top, curb plate one side fixedly connected with fixed block is kept away from soon in first activity, and the inside sliding connection second movable block of fixed block, the third lead screw runs through behind the second movable block and is connected with the fixed block both ends rotation, and third lead screw one end is passed the fixed block and is connected with outside third motor, the outside fixed connection connecting rod of second movable block, and be provided with the mechanism of punching between the connecting rod of device both sides. But the device can not continuous processing, and punching efficiency is more general. Therefore, the punching equipment for the continuous production of the disc brush is provided.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides punching equipment for continuous production of disc brushes, which overcomes the defects of the prior art, has reasonable design and compact structure, and effectively solves the problems mentioned in the background.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: a punching device for continuous production of disc brushes comprises a workbench, wherein the top end of the workbench is provided with a through groove along the horizontal direction, a conveying mechanism for conveying the disc brushes is arranged in the through groove, and the front and back sides of the middle part of the top end of the workbench corresponding to the through groove are fixed with transverse plates through vertical plates, the middle part of the transverse plate is fixedly penetrated with a first hydraulic rod, the telescopic end of the first hydraulic rod is fixed with a movable plate through a support frame, the top ends of the movable plate are symmetrically fixed with limiting rods along the front and back directions, the top ends of the two limiting rods are both in penetrating sliding connection with the transverse plate, the movable plate is provided with a drilling mechanism for drilling the disc brush, and one end of the movable plate along the conveying direction of the conveying mechanism is provided with a cleaning mechanism for cleaning the disc brush, a groove is formed in the middle of the workbench at a position corresponding to the lower part of the conveying mechanism, a clamping mechanism is arranged in the groove, and the clamping mechanism is connected with the movable plate through a transmission mechanism.

Preferably, conveying mechanism connects in leading to a plurality of conveying rollers of inslot wall including rotating, and the center pin front end of a plurality of conveying rollers all stretches out logical groove and is fixed with the gear, and the cover is equipped with same chain between a plurality of gears, and one of them front end center department that is close to the gear of workstation outer end is connected with motor one, and motor one is fixed with the front end of workstation.

Preferably, the drilling mechanism comprises a second motor which penetrates through and is fixed on the movable plate, the output end of the second motor is fixedly provided with a second hydraulic rod through a connecting plate, the extending end of the second hydraulic rod is fixedly provided with a supporting block, the supporting block penetrates through and is fixedly provided with a third hydraulic rod along the vertical direction, the extending end of the third hydraulic rod is fixedly provided with a third motor, and the output end of the third motor is fixedly provided with a drill rod.

Preferably, the cleaning mechanism comprises a supporting rod fixed at one end of the moving plate along the conveying direction of the conveying mechanism, a motor four is fixedly penetrated above the supporting rod corresponding to the through groove, a rotating shaft is fixedly arranged at the output end of the motor four, and a cleaning brush is fixedly arranged at the bottom end of the rotating shaft.

Preferably, the bristles of the cleaning brush are made of wear-resistant plastic materials.

Preferably, drive mechanism is located the through-hole that leads to groove rear side position including running through and seting up in the workstation, the position that the bottom of movable plate corresponds the through-hole is along vertical to being fixed with transfer line one, the bottom of transfer line one is passed the through-hole and is corresponded the butt and have the dwang to setting up around following, the top middle part of dwang is rotated and is connected with the dead lever, the top of dead lever and the bottom mounting of workstation, the top front side section of dwang corresponds the position correspondence butt in recess and has the transfer line two that the cross-section is the rectangle, the top and the workstation sliding connection of transfer line two stretch into in the recess, and the end of stretching into of transfer line two is connected with fixture.

Preferably, the bottom fixed mounting of transfer line one has gyro wheel one, and the bottom fixed mounting of transfer line two has gyro wheel two, and the bottom of gyro wheel one and gyro wheel two all corresponds the butt with the top of dwang.

Preferably, the clamping mechanism comprises a moving block arranged in the groove, the bottom end of the moving block is fixed to the extending end of the second transmission rod, a chute with a dovetail-shaped cross section is formed in the top end of the moving block in the front-back direction, sliding blocks are symmetrically and slidably connected in the chute, a spring is fixed between the two sliding blocks, the top ends of the two sliding blocks extend out of the chute and are fixed with clamping rods, inclined blocks with triangular cross sections are fixed to the inner ends of the two clamping rods, and pressing blocks matched with the inclined blocks are fixed to the positions, corresponding to adjacent conveying rollers, of the bottom wall of the through groove through connecting rods.

(III) advantageous effects

The embodiment of the invention provides punching equipment for continuous production of disc brushes, which has the following beneficial effects:

1. by adding the conveying mechanism, the drilling mechanism, the clamping mechanism and the like, the conveying mechanism conveys the disc brush to the position below the drilling mechanism, the clamping mechanism is controlled to clamp the disc brush, the drilling mechanism is controlled to complete punching on the disc brush, then the clamping mechanism is separated from the disc brush, the conveying mechanism drives the punched disc brush to be conveyed to the cleaning mechanism, the next non-punched disc brush can repeat the operation, continuous punching of the disc brush is realized, and the punching efficiency is high;

2. by adding the cleaning mechanism, after punching is completed, the conveying mechanism conveys the punched disc brush to the position of the cleaning mechanism, the cleaning brush is driven to move to the surface of the disc brush in the moving-down process of the moving plate, the motor is started, the rotating shaft and the cleaning brush are driven to rotate, and scraps generated by punching are cleaned, so that the scraps are prevented from being accumulated on the surface of the disc brush, and the subsequent processing of the disc brush is facilitated;

3. the clamping mechanism is added, the moving block moves upwards to drive the clamping rods and the inclined block to move upwards, in the process, the inclined block is in contact with the pressing block and presses against the pressing block, the two clamping rods also move outwards while moving upwards and penetrate through the mounting holes of the disc brush, the two clamping rods move outwards simultaneously to clamp the disc brush, the disc brush is prevented from being deviated during punching, and the punching quality is improved;

4. by adding the transmission mechanism, the movable plate moves downwards to drive the first transmission rod to move downwards, the first roller moves downwards and is pressed against the rear side of the top end of the rotating rod to drive the rotating rod to deflect, so that the second roller which is pressed against the front side of the top end of the rotating rod is driven to move upwards, the second transmission rod is driven to move upwards, the movable block moves upwards, the work of the clamping mechanism is realized, a driving element does not need to be additionally added, and the cost is saved;

5. the bristles are made of wear-resistant plastic materials, so that the wear-resistant plastic materials are easy to obtain and low in price.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view of the structure A of FIG. 1 according to the present invention;

FIG. 3 is a left side view of a portion of the structure of the present invention;

FIG. 4 is an enlarged view of the structure B in FIG. 3 according to the present invention;

FIG. 5 is a schematic perspective view of a clamping mechanism according to the present invention;

FIG. 6 is an enlarged view of the structure C of FIG. 5 according to the present invention.

In the figure: 1-workbench, 2-through groove, 3-conveying mechanism, 301-conveying roller, 302-gear, 303-chain, 304-motor I, 4-vertical plate, 5-horizontal plate, 6-hydraulic rod I, 7-supporting frame, 8-moving plate, 9-drilling mechanism, 901-motor II, 902-connecting plate, 903-hydraulic rod II, 904-supporting block, 905-hydraulic rod III, 906-motor III, 907-drill rod, 10-cleaning mechanism, 1002-supporting rod, 1002-motor 1001 IV, 1003-rotating shaft, 1004-cleaning brush, 11-limiting rod, 12-transmission mechanism, 121-through hole, 122-transmission rod I, 123-roller I, 124-fixing rod, 125-rotating rod, 126-roller II, 127-a second driving rod, 13-a groove, 14-a clamping mechanism, 141-a moving block, 142-a sliding groove, 143-a sliding block, 144-a clamping rod, 145-an inclined block, 146-a connecting rod, 147-a pressing block and 148-a spring.

Detailed Description

The invention will be further illustrated with reference to the following figures 1-6 and examples:

example 1

In this embodiment, as shown in fig. 1-6, a punching apparatus for continuous production of disc brushes comprises a workbench 1, a through groove 2 is horizontally formed at the top end of the workbench 1, a conveying mechanism 3 for conveying disc brushes is installed in the through groove 2, transverse plates 5 are fixed at the front and rear side positions of the middle part of the top end of the workbench 1 corresponding to the through groove 2 through vertical plates 4, a first hydraulic rod 6 is fixed at the middle part of the transverse plate 5 in a penetrating manner, a movable plate 8 is fixed at the telescopic end of the first hydraulic rod 6 through a support frame 7, limiting rods 11 are symmetrically fixed at the top end of the movable plate 8 in the front and rear direction, the top ends of the two limiting rods 11 are both in sliding connection with the transverse plate 5 in a penetrating manner, a drilling mechanism 9 for punching the disc brushes is arranged on the movable plate 8, a cleaning mechanism 10 for cleaning the disc brushes is arranged at one end of the movable plate 8 in the conveying direction of the conveying mechanism 3, a groove 13 is formed at the middle part of the workbench 1 corresponding to the lower position of the conveying mechanism 3, the groove 13 is internally provided with a clamping mechanism 14, and the clamping mechanism 14 is connected with the moving plate 8 through a transmission mechanism 12.

Conveying mechanism 3 is including rotating a plurality of conveying rollers 301 of connecting in logical groove 2 inner wall, and the center pin front end of a plurality of conveying rollers 301 all stretches out logical groove 2 and is fixed with gear 302, and the cover is equipped with same chain 303 between a plurality of gears 302, and one of them front end center department of gear 302 near the workstation outer end is connected with motor 304, and motor 304 is fixed with the front end of workstation 1. Through the mode, the first starting motor 304 drives the gear 302 to rotate, and the plurality of gears 302 are driven to rotate through the transmission of the chain 303, so that the plurality of conveying rollers 301 are driven to rotate, and the disc brush is conveyed. The drilling mechanism 9 comprises a second motor 901 which penetrates and is fixed on the moving plate 8, the output end of the second motor 901 is fixedly provided with a second hydraulic rod 903 through a connecting plate 902, the extending end of the second hydraulic rod 903 is fixedly provided with a supporting block 904, the supporting block 904 penetrates and is fixedly provided with a third hydraulic rod 905 in the vertical direction, the extending end of the third hydraulic rod 905 is fixedly provided with a third motor 906, and the output end of the third motor 906 is fixedly provided with a drill rod 907. By the mode, the third motor 906 is started to drive the drill rod 907 to rotate, the third hydraulic rod 5 is started to drive the drill rod 907 to move downwards to punch the disc brush, the second hydraulic rod 903 is started to drive the drill rod 907 to move along the horizontal direction, the second motor 901 is started to drive the drill rod 905 to rotate by taking the output end of the third motor 906 as a central shaft, and the top end of the disc brush can be punched comprehensively.

Example 2

On the basis of embodiment 1, the cleaning mechanism 10 includes a support rod 1001 fixed to one end of the moving plate 8 along the conveying direction of the conveying mechanism 3, a motor four 1002 penetrates and is fixed to the support rod 1001 at a position corresponding to the upper portion of the through groove 2, a rotating shaft 1003 is fixed to an output end of the motor four 1002, and a cleaning brush 1004 is fixed to a bottom end of the rotating shaft 1003. The bristles of the cleaning brush 1004 are made of wear-resistant plastic. Through the mode, in the moving plate 8 downward moving process, the cleaning brush 1004 is driven to move downward to the surface of the disc brush, the rotating shaft 1003 and the cleaning brush 1004 are driven to rotate by the fourth motor 1002, the scraps generated by punching are cleaned, the scraps are prevented from being accumulated on the surface of the disc brush, and the subsequent processing of the disc brush is facilitated.

Example 3

On the basis of embodiment 2, the transmission mechanism 12 includes a through hole 121 penetrating through and provided at the rear side position of the through groove 2 of the workbench 1, a first transmission rod 122 is fixed at the position of the bottom end of the moving plate 8 corresponding to the through hole 121 along the vertical direction, the bottom end of the first transmission rod 122 penetrates through the through hole 121 and is correspondingly abutted with a rotating rod 125 arranged along the front-back direction, the middle of the top end of the rotating rod 125 is rotatably connected with a fixed rod 124, the top end of the fixed rod 124 is fixed with the bottom end of the workbench 1, a second transmission rod 127 with a rectangular cross section is correspondingly abutted at the position of the front section of the top end of the rotating rod 125 corresponding to the groove 13, the top end of the second transmission rod 127 is slidably connected with the workbench 1 and extends into the groove 13, and the extending end of the second transmission rod 127 is connected with the clamping mechanism 14. The bottom end of the first transmission rod 122 is fixedly provided with a first roller 123, the bottom end of the second transmission rod 127 is fixedly provided with a second roller 126, and the bottom ends of the first roller 123 and the second roller 126 are correspondingly abutted against the top end of the rotating rod 125. The clamping mechanism 14 comprises a moving block 141 arranged in the groove 13, the bottom end of the moving block 141 is fixed with the extending end of the second transmission rod 127, a sliding groove 142 with a dovetail-shaped cross section is formed in the top end of the moving block 141 along the front-back direction, sliding blocks 143 are symmetrically and slidably connected in the sliding groove 142, a spring 148 is fixed between the two sliding blocks 143, clamping rods 144 are fixed on the top ends of the two sliding blocks 143, the sliding groove 142 extends out of the top ends of the two sliding blocks 143, inclined blocks 145 with triangular cross sections are fixed on the inner ends of the two clamping rods 144, and pressing blocks 147 matched with the inclined blocks 145 are fixed on the bottom wall of the through groove 2 through connecting rods 146 in positions corresponding to the adjacent conveying rollers 301. Through the manner, the moving plate 8 moves downwards to drive the first transmission rod 121 to move downwards, the first roller 123 moves downwards and is pressed against the rear side of the top end of the rotating rod 125 to drive the rotating rod 125 to deflect, so that the second roller 126 pressed against the front side of the top end of the rotating rod 125 is driven to move upwards, the second transmission rod 127 is driven to move upwards, the moving block 141 is driven to move upwards, so that the clamping rods 144 and the inclined blocks 145 are driven to move upwards, in the process, the inclined blocks 145 are contacted with and pressed against the pressing blocks 147, the two clamping rods 144 also move outwards while moving upwards and penetrate through the mounting holes of the disc brush, the two clamping rods 144 move outwards simultaneously to clamp the disc brush, the disc brush is prevented from shifting during punching, and the punching quality is improved; when the moving plate 8 moves upward, the two clamping rods 144 move downward, and the two clamping rods 144 move inward simultaneously under the elastic force of the spring 148, and are separated from the disc brush.

In the punching apparatus for continuous production of a disc brush as proposed in embodiments 1-3, when in use, the conveying mechanism 3 conveys the disc brush to a position below the horizontal plate 5, the hydraulic rod 6 is started to drive the moving plate 8 to move downwards, the driving mechanism 12 drives the clamping mechanism 14 to clamp the disc brush to prevent the disc brush from shifting during punching, so as to improve the punching quality, the moving plate 8 moves downwards continuously, the motor III 906 is started to drive the drill rod 907 to rotate, the hydraulic rod III 5 is started to drive the drill rod 907 to move downwards to punch the disc brush, the hydraulic rod II 903 is started to drive the drill rod 907 to move horizontally, the motor II 901 is started to drive the drill rod 905 to rotate around the output end of the motor III 906, so as to punch the top end of the disc brush comprehensively, after punching is completed, the moving plate 8 moves upwards, the driving mechanism 12 drives the clamping mechanism 14 to separate the disc brush, the conveying mechanism 3 drives the punched disc brush to move towards the cleaning mechanism 10, the control clearance mechanism 10 clears up the dish brush after punching, and the operation is repeated again to the next dish brush that does not punch, realizes the serialization of dish brush and punches, and punching efficiency is higher, and simultaneously, punching and clearance integration have improved the machining efficiency of dish brush.

The embodiments of the present invention are disclosed as the preferred embodiments, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention and make various extensions and changes without departing from the spirit of the present invention.