阅读说明：本技术 具有带有双活塞组件的锁止离合器和可选择单向离合器的流体动力扭矩耦合装置 (Hydrokinetic torque coupling device having a lockup clutch with a dual piston assembly and a selectable one-way clutch ) 是由 殷学仙 于 2020-04-29 设计创作，主要内容包括：一种用于混合动力电动车辆的流体动力扭矩耦合装置,包括可绕旋转轴线旋转的壳体、包括叶轮和涡轮的变矩器、包括双活塞组件的锁止离合器以及设置在壳体外部的可选择单向离合器。可选择单向离合器包括外座圈、扭矩传递元件、通过扭矩传递元件驱动地且不可旋转地可连接到外座圈的内座圈以及构造成周向移位每对扭矩传递元件中的一个扭矩传递元件的多个致动器构件。双活塞组件包括主活塞和具有致动器杆的至少一个副活塞。每对扭矩传递元件中的一个扭矩传递元件可通过作用于致动器构件的至少一个第二锁止活塞的致动器杆的轴向移动而移动。(A hydrokinetic torque coupling device for a hybrid electric vehicle includes a housing rotatable about an axis of rotation, a torque converter including an impeller and a turbine, a lockup clutch including a dual piston assembly, and a selectable one-way clutch disposed outside the housing. The selectable one-way clutch includes an outer race, torque transmitting elements, an inner race drivenly and non-rotatably connectable to the outer race by the torque transmitting elements, and a plurality of actuator members configured to circumferentially displace one torque transmitting element of each pair of torque transmitting elements. The dual piston assembly includes a primary piston and at least one secondary piston having an actuator rod. One torque transmitting element of each pair of torque transmitting elements is movable by axial movement of an actuator rod acting on at least one second locking piston of the actuator member.)

1. A hydrokinetic torque coupling device for a hybrid electric vehicle, comprising:

a housing rotatable about a rotation axis;

a torque converter including an impeller and a turbine, the turbine being provided in the housing coaxially with the impeller;

a lockup clutch including a dual piston assembly and switchable between a fluid power transmission mode in which the turbine is rotatable relative to the housing and a lockup mode in which the turbine is non-rotatably coupled to the housing; and

a selectable one-way clutch disposed outside the housing, the selectable one-way clutch including an outer race, a plurality of pairs of torque transmitting elements each pair including first and second torque transmitting elements, an inner race drivenly and non-rotatably connectable to the outer race by the first and second torque transmitting elements, and a plurality of actuator members configured to circumferentially displace the first torque transmitting element of each pair of torque transmitting elements;

each of the first and second torque transmitting elements of each pair of torque transmitting elements is selectively circumferentially movable relative to at least one of the outer race and the inner race between an engaged position in which the outer race is non-rotatably coupled to the inner race of the selectable one-way clutch and a disengaged position in which the outer race is rotatable relative to the inner race of the selectable one-way clutch;

the dual piston assembly includes a primary piston and at least one secondary piston mounted to the primary piston and axially movable relative to the primary piston and the housing;

a primary piston of the dual piston assembly is selectively axially movable relative to the housing and the at least one secondary piston between a locked position, in which the primary piston is non-rotatably coupled to the housing, and an unlocked position, in which the primary piston is rotatable relative to the housing;

at least one slave piston having a plurality of actuator rods integral with the at least one slave piston;

a first torque transmitting element of each pair of torque transmitting elements is selectively circumferentially movable from an engaged position to a disengaged position by axial movement of an actuator rod acting on at least one second locking piston of the actuator member.

2. The hydrokinetic torque coupling device as defined in claim 1, wherein the outer race is immovably fixed to the housing, and wherein the inner race is rotatable relative to the housing.

3. The hydrokinetic torque coupling device as defined in claim 1, wherein each actuator member is configured to cooperate with one of the actuator rods of the at least one secondary piston.

4. The hydrokinetic torque coupling device as defined in claim 1, wherein the dual piston assembly includes a plurality of secondary pistons mounted to the primary piston and axially movable relative to the primary piston and the housing, and wherein each secondary piston has one of the actuator rods integral with one of the secondary pistons.

5. The hydrokinetic torque coupling device as defined in claim 1, wherein each actuator member is circumferentially displaceable along an inner race of said inner race.

6. The hydrokinetic torque coupling device as defined in claim 1, wherein said first and second torque transmitting elements are first and second rollers, respectively.

7. The hydrokinetic torque coupling device as defined in claim 6, wherein each actuator member includes a support portion adjacent and configured to engage one of the first rollers of each pair of torque transmitting elements and an actuator portion extending outwardly from the support portion away from the first rollers.

8. The hydrokinetic torque coupling device as defined in claim 1, wherein the free distal end of each actuator rod of the at least one secondary piston has a tapered portion adjacent the distal end of each piston rod.

9. The hydrokinetic torque coupling device as defined in claim 8, wherein the tapered portion of the free distal end of each actuator rod of the at least one secondary piston is configured to mate with an actuator edge of the actuator portion of one of the actuator members.

10. The hydrokinetic torque coupling device as defined in claim 1, wherein the at least one secondary piston is axially movable relative to the primary piston and the housing between an extended position and a retracted position relative to the primary piston, wherein the first torque transmitting element of each pair of torque transmitting elements is in the engaged position when the at least one secondary piston is in the extended position, and wherein the first torque transmitting element of each pair of torque transmitting elements is in the disengaged position when the at least one secondary piston is in the retracted position.

11. The hydrokinetic torque coupling device as defined in claim 1, wherein said at least one secondary piston is axially biased toward the extended position by at least one compression spring.

12. The hydrokinetic torque coupling device as defined in claim 1, wherein the first and second torque transmitting elements of each pair of torque transmitting elements are biased toward their engaged positions by respective first and second springs.

13. The hydrokinetic torque coupling device as defined in claim 1, wherein the radially inner surface of the outer race includes a plurality of uniformly circumferentially spaced first and second cam ramps arranged in pairs, and wherein the plurality of pairs of first and second cam ramps correspond to the plurality of pairs of torque transmitting elements.

14. The hydrokinetic torque coupling device as defined in claim 1, further comprising a torsional vibration damper disposed outside of said housing such that said selectable one-way clutch is disposed between the housing and the torsional vibration damper.

15. The hydrokinetic torque coupling device as defined in claim 14, wherein the torsional vibration damper comprises a driving member, a driven member, and a plurality of circumferentially acting resilient members disposed in series relative to each other between the driving member and the driven member.

16. The hydrokinetic torque coupling device as defined in claim 15, wherein said outer race is immovably fixed to said housing, and wherein said inner race is immovably fixed to a driven member of said torsional vibration damper and is rotatable relative to said housing.

17. The hydrokinetic torque coupling device of claim 1, wherein the housing comprises a cover shell and an impeller shell coaxially disposed and axially opposed to the cover shell, and wherein the cover shell and the impeller shell are non-movably connected to each other.

18. The hydrokinetic torque coupling device as defined in claim 17, wherein an outer race of said selectable one-way clutch is non-rotatably connected to a cover shell of said housing, and wherein said inner race is rotatable relative to said housing.

19. The hydrokinetic torque coupling device as defined in claim 17, wherein the primary piston includes a radially oriented annular piston body and an annular hub portion having a cylindrical flange, and wherein the at least one secondary piston includes a head piece, a cylindrical skirt defining a hollow chamber within the at least one secondary piston, and a piston rod extending axially from the head piece through the primary piston and through a cover shell of the housing.

20. The hydrokinetic torque coupling device as defined in claim 17, wherein the primary piston comprises a radially oriented annular piston body and at least one axially projecting boss that receives the at least one secondary piston therein such that the at least one secondary piston is axially movable relative to the at least one boss of the primary piston and the cover shell.

21. The hydrokinetic torque coupling device as defined in claim 20, wherein the cover shell of the housing includes at least one axially projecting piston cup integrally formed therewith and receiving therein the at least one boss of the master piston such that the at least one boss of the master piston is axially movable relative to the at least one piston cup of the cover shell of the housing.

22. A method of operating a hydrokinetic torque coupling device for a hybrid electric vehicle including an internal combustion engine and an electric machine, the hydrokinetic torque coupling device comprising:

a housing rotatable about an axis of rotation and drivingly coupled to the motor;

a torque converter including an impeller and a turbine, the turbine being provided in the housing coaxially with the impeller;

a lockup clutch including a dual piston assembly and switchable between a hydrodynamic transmission mode in which the turbine is rotatable relative to the housing and a lockup mode in which the turbine is non-rotatably coupled to the housing; and

a selectable one-way clutch disposed outside the housing, the selectable one-way clutch including an outer race, a plurality of pairs of torque transmitting elements each pair including first and second torque transmitting elements, an inner race drivenly and non-rotatably connectable to the outer race by the first and second torque transmitting elements, and a plurality of actuator members configured to circumferentially displace the first torque transmitting element of each pair of torque transmitting elements;

each of the first and second torque transmitting elements of each pair of torque transmitting elements is selectively circumferentially movable relative to at least one of the outer race and the inner race between an engaged position in which the outer race is non-rotatably coupled to the inner race of the selectable one-way clutch and a disengaged position in which the outer race is rotatable relative to the inner race of the selectable one-way clutch;

the dual piston assembly includes a primary piston and at least one secondary piston mounted to the primary piston and axially movable relative to the primary piston and the housing;

a primary piston of the dual piston assembly is selectively axially movable relative to the housing and the at least one secondary piston between a locked position, in which the primary piston is non-rotatably coupled to the housing, and an unlocked position, in which the primary piston is rotatable relative to the housing;

at least one slave piston having a plurality of actuator rods integral with the at least one slave piston;

a first torque transmitting element of each pair of torque transmitting elements is selectively circumferentially movable from an engaged position to a disengaged position by axial movement of an actuator rod acting on at least one second locking piston of the actuator member;

the method comprises the following steps: axial displacement of the dual lock piston assembly is selectively controlled by adjusting hydraulic pressure to the master piston and the at least one slave piston to configure the first torque transmitting element of the selectable one-way clutch in a desired one of the engaged position and the disengaged position.

23. A hybrid electric vehicle comprising an internal combustion engine, at least one rotating electrical machine, and a hydrokinetic torque coupling device mechanically coupling the internal combustion engine and the at least one rotating electrical machine, the hydrokinetic torque coupling device comprising:

a housing rotatable about a rotation axis;

a torque converter including an impeller and a turbine, the turbine being provided in the housing coaxially with the impeller;

a lockup clutch including a dual piston assembly and switchable between a hydrodynamic transmission mode in which the turbine is rotatable relative to the housing and a lockup mode in which the turbine is non-rotatably coupled to the housing; and

a selectable one-way clutch disposed outside the housing, the selectable one-way clutch including an outer race, a plurality of pairs of torque transmitting elements each pair including first and second torque transmitting elements, an inner race drivenly and non-rotatably connectable to the outer race by the first and second torque transmitting elements, and a plurality of actuator members configured to circumferentially displace the first torque transmitting element of each pair of torque transmitting elements;

each of the first and second torque transmitting elements of each pair of torque transmitting elements is selectively circumferentially movable relative to at least one of the outer race and the inner race between an engaged position in which the outer race is non-rotatably coupled to the inner race of the selectable one-way clutch and a disengaged position in which the outer race is rotatable relative to the inner race of the selectable one-way clutch;

the dual piston assembly includes a primary piston and at least one secondary piston mounted to the primary piston and axially movable relative to the primary piston and the housing;

a primary piston of the dual piston assembly is selectively axially movable relative to the housing and the at least one secondary piston between a locked position, in which the primary piston is non-rotatably coupled to the housing, and an unlocked position, in which the primary piston is rotatable relative to the housing;

at least one slave piston having a plurality of actuator rods integral with the at least one slave piston;

a first torque transmitting element of each pair of torque transmitting elements is selectively circumferentially movable from an engaged position to a disengaged position by axial movement of an actuator rod acting on at least one second locking piston of the actuator member.

24. A hybrid electric vehicle comprising:

an internal combustion engine;

a motor;

a ground engaging wheel;

a torque transmitting system operatively associated with the internal combustion engine, the electric machine, and the ground engaging wheels; and

the hydrokinetic torque coupling device as defined in claim 1, operatively associated with a torque transmission system.

Technical Field

The present invention relates generally to fluid coupling devices and, more particularly, to a fluid dynamic torque coupling device having a lockup clutch with a dual piston structure and a selectable one-way clutch for a vehicle hybrid system and a method of manufacturing the same.

Background

Known hybrid powertrain systems include an internal combustion engine and an electric motor/generator coupled to a vehicle transmission to transfer torque to a driveline for tractive effort. Known motor/generators are powered by an energy storage system, such as a battery. The hybrid powertrain system may be operated in various modes to generate and transmit propulsion power to the wheels.

While hybrid powertrain systems (including but not limited to those discussed above) have proven acceptable for vehicle driveline applications and conditions, improvements that can increase their performance and cost are possible.

Disclosure of Invention

According to a first aspect of the invention, a hydrokinetic torque coupling device for a hybrid electric vehicle comprises: a housing rotatable about an axis of rotation; a torque converter including an impeller and a turbine, the turbine being provided in the housing coaxially with the impeller; a lockup clutch including a dual piston assembly and switchable between a fluid power transmission mode in which the turbine is rotatable relative to the housing and a lockup mode in which the turbine is non-rotatably coupled to the housing; and a selectable one-way clutch disposed outside the housing. The selectable one-way clutch includes an outer race, a plurality of pairs of torque transmitting elements each including first and second torque transmitting elements, an inner race drivenly and non-rotatably connectable to the outer race through the first and second torque transmitting elements, and a plurality of actuator members configured to circumferentially displace the first torque transmitting element of each pair of torque transmitting elements. Each of the first and second torque transmitting members of each pair of torque transmitting elements is selectively circumferentially movable relative to at least one of the outer race and the inner race between an engaged position, in which the outer race is non-rotatably coupled to the inner race of the selectable one-way clutch, and a disengaged position, in which the outer race is rotatable relative to the inner race of the selectable one-way clutch. The dual piston assembly includes a primary piston and at least one secondary piston mounted to the primary piston and axially movable relative to the primary piston and the housing. The master piston of the dual piston assembly is selectively axially movable relative to the housing and the at least one slave piston between a locked position, in which the master piston is non-rotatably coupled to the housing, and an unlocked position, in which the master piston is rotatable relative to the housing. At least one slave piston has a plurality of actuator rods integral with the at least one slave piston. A first torque transmitting element of each pair of torque transmitting elements is selectively circumferentially movable from an engaged position to a disengaged position by axial movement of an actuator rod acting on at least one second locking piston of the actuator member.

According to a second aspect of the present invention, a method of operating a hydrokinetic torque coupling device for a hybrid electric vehicle including an internal combustion engine and an electric machine is disclosed. The hydrokinetic torque coupling device comprises: a housing rotatable about an axis of rotation and drivingly coupled to the motor; a torque converter including an impeller and a turbine, the turbine being provided in the housing coaxially with the impeller; a lockup clutch including a dual piston assembly and switchable between a fluid power transmission mode in which the turbine is rotatable relative to the housing and a lockup mode in which the turbine is non-rotatably coupled to the housing; and a selectable one-way clutch disposed outside the housing. The selectable one-way clutch includes an outer race, a plurality of pairs of torque transmitting elements each including first and second torque transmitting elements, an inner race drivenly and non-rotatably connectable to the outer race through the first and second torque transmitting elements, and a plurality of actuator members configured to circumferentially displace the first torque transmitting element of each pair of torque transmitting elements. Each of the first and second torque transmitting members of each pair of torque transmitting elements is selectively circumferentially movable relative to at least one of the outer race and the inner race between an engaged position, in which the outer race is non-rotatably coupled to the inner race of the selectable one-way clutch, and a disengaged position, in which the outer race is rotatable relative to the inner race of the selectable one-way clutch. The dual piston assembly includes a primary piston and at least one secondary piston mounted to the primary piston and axially movable relative to the primary piston and the housing. The master piston of the dual piston assembly is selectively axially movable relative to the housing and the at least one slave piston between a locked position, in which the master piston is non-rotatably coupled to the housing, and an unlocked position, in which the master piston is rotatable relative to the housing. At least one slave piston has a plurality of actuator rods integral with the at least one slave piston. A first torque transmitting element of each pair of torque transmitting elements is selectively circumferentially movable from an engaged position to a disengaged position by axial movement of an actuator rod acting on at least one second locking piston of the actuator member. The method of operating the hydrokinetic torque coupling device includes the steps of: axial displacement of the dual lock piston assembly is selectively controlled by adjusting hydraulic pressure to the master piston and the at least one slave piston to configure the first torque transmitting element of the selectable one-way clutch in a desired one of the engaged position and the disengaged position.

Other aspects of the invention, including devices, apparatus, systems, converters, processes, etc., that form part of the invention, will become more apparent upon reading the following detailed description of exemplary embodiments.

Drawings

FIG. 1 is a schematic illustration of a hybrid powertrain system according to the present disclosure;

FIG. 2 is a half sectional view of a hydrokinetic torque coupling device in a first mode of operation in accordance with an exemplary embodiment of the present invention;

FIG. 3 is an enlarged view of a portion of the hydrokinetic torque coupling device of FIG. 2, showing the turbine wheel, the lock-up clutch and the selectable one-way clutch (SOWC);

FIG. 4 is an enlarged view of a portion of the hydrokinetic torque coupling device of FIG. 2, showing a lock-up clutch, a selectable one-way clutch (SOWC), and a torsional vibration damper;

FIG. 5 is an enlarged view of a portion of the hydrokinetic torque coupling device shown in rectangle "5" of FIG. 2;

FIG. 6 is an exploded assembly view of a lockup clutch having a dual piston assembly and a cover housing according to an exemplary embodiment of the invention;

FIG. 7 is a perspective view of a dual piston assembly mounted on a cover shell according to an exemplary embodiment of the present invention;

FIG. 8 is a perspective view of a master piston of a dual piston assembly in accordance with an exemplary embodiment of the present invention;

FIG. 9 is a perspective view of a secondary piston of a dual piston assembly in accordance with an exemplary embodiment of the present invention;

FIG. 10 is an exploded assembly view of a selectable one-way clutch (SOWC) in accordance with a first exemplary embodiment of the invention;

FIG. 11 is a perspective view of an outer race of a SOWC according to an exemplary embodiment of the invention;

FIG. 12 is a perspective view of an actuator member of the SOWC according to an exemplary embodiment of the present invention;

FIG. 13 is an elevational view of the SOWC in a deactivated state, also showing the free distal end of the piston rod of the secondary piston acting on the actuator member of the SOWC, in accordance with an exemplary embodiment of the present invention;

FIG. 14 is a cross-sectional view of the SOWC according to an exemplary embodiment of the present invention, taken along line 14-14 in FIG. 13;

FIG. 15 is an enlarged perspective front view of the SOWC in a deactivated state showing a pair of first and second rollers and the free distal end of the piston rod of the secondary piston in accordance with an exemplary embodiment of the present invention;

FIG. 16 is an elevational view of the SOWC in a deactivated state without showing the free distal end of the piston rod of the secondary piston acting on the actuator member of the SOWC, according to an exemplary embodiment of the present invention;

FIG. 17 is a rear view of a SOWC according to an exemplary embodiment of the present invention in a deactivated state;

FIG. 18 is an enlarged rear cross-sectional view of the SOWC in a deactivated state showing a pair of first and second rollers in accordance with an exemplary embodiment of the present invention;

FIG. 19 is an enlarged rear cross-sectional view of the SOWC in a deactivated state, showing the first roller and the corresponding actuator member, in accordance with an exemplary embodiment of the present invention;

FIG. 20 is a cross-sectional view of the hydrokinetic torque coupling device in a second mode of operation in accordance with an exemplary embodiment of the present invention;

FIG. 21 is an enlarged view of a portion of the hydrokinetic torque coupling device illustrated in rectangle "20" of FIG. 20;

FIG. 22 is a cross-sectional view of the hydrokinetic torque coupling device in a third mode of operation in accordance with an exemplary embodiment of the present invention;

FIG. 23 is an enlarged view of a portion of the hydrokinetic torque coupling device illustrated in rectangle "22" of FIG. 22;

FIG. 24 is a front cross-sectional view of the SOWC in an activated state, further showing the free distal end of the piston rod of the secondary piston acting on the actuator member of the SOWC, in accordance with an exemplary embodiment of the present invention;

FIG. 25 is a cross-sectional view of the SOWC according to an exemplary embodiment of the present invention, taken along line 24-24 in FIG. 24;

FIG. 26 is a cross-sectional view of the hydrokinetic torque coupling device in a fourth mode of operation in accordance with an exemplary embodiment of the present invention; and

FIG. 27 is an enlarged view of a portion of the hydrokinetic torque coupling device illustrated in rectangle "26" of FIG. 26.

Detailed Description

Reference will now be made in detail to the exemplary embodiments and methods of the present invention as illustrated in the accompanying drawings, wherein like reference numerals refer to the like or corresponding parts throughout the several views. It should be noted, however, that the invention in its broader aspects is not limited to the specific details, representative apparatus and methods, and illustrative examples shown and described in connection with the exemplary embodiments and methods.

This description of the exemplary embodiments is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In the description, relative terms such as "horizontal," "vertical," "upper," "lower," "right," "left," "top" and "bottom" as well as derivatives thereof (e.g., "horizontal," "downward," "upward," etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description and generally do not require particular orientation. Terms such as "connected" and "interconnected" with respect to attachment, coupling, and the like, refer to a relationship wherein structures are secured or attached to one another, either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise. The term "operably connected" is an attachment, coupling, or connection that allows the associated structure to operate as intended by virtue of that relationship. The term "integral" (or "one-piece") refers to a component that is made as a single component or from separate components that are fixedly (i.e., non-movably) joined together. In addition, the words "a" and "an" as used in the claims mean "at least one" and the words "two" as used in the claims mean "at least two". For the purpose of clarity, some technical material that is known in the related art has not been described in detail to avoid unnecessarily obscuring the present disclosure.

Fig. 1 shows a schematic representation of a hybrid system 2 of a hybrid vehicle according to the invention. The hybrid powertrain 2 includes a plurality of torque-generative devices, including an Internal Combustion Engine (ICE)4 and at least one rotating electrical machine, such as an electric motor, generator, or motor/generator 6. The ICE4 and the electric machine 6 are mechanically coupled through a hydrokinetic torque coupling device 10 and a transmission 3 to transfer propulsive power to the wheels 1. The hydrokinetic torque coupling device 10 of the present invention may be used in any suitable powertrain configuration, including an internal combustion engine 4 and an electric machine 6 coupled through the hydrokinetic torque coupling device 10 and a transmission 3. Hybrid powertrain system 2 may be used in vehicles including, but not limited to, passenger cars, light or heavy duty trucks, utility vehicles, agricultural vehicles, industrial/warehouse vehicles, recreational off-road vehicles, and the like.

The hybrid powertrain 2 is configured such that the ICE4 and the electric machine 6 are mechanically coupled to the transmission 3 using the hydrokinetic torque coupling device 10.

A hydrokinetic torque coupling device according to an exemplary embodiment of the present invention is generally indicated by reference numeral 10 in the drawings, as shown in FIG. 2. The hydrokinetic torque coupling device 10 is intended to couple a first and/or a second drive shaft to a driven shaft 8, for example in a hybrid system 2 of a hybrid vehicle. In this case, the first driveshaft is an output shaft (e.g., crankshaft) 5 of an ICE4 of the hybrid vehicle, and the second driveshaft is an output shaft 7 of a rotating electrical machine 6, as best shown in fig. 1. The driven shaft 8 is an input shaft of a transmission 3 of a hybrid vehicle, as shown in fig. 1. Accordingly, the hydrokinetic torque coupling device 10 is intended to couple the hybrid vehicle's ICE4 and/or the rotary electric machine 6 to the driven shaft 8.

The hydrokinetic torque coupling device 10 includes a sealed housing 12 filled with a fluid (e.g., oil or transmission fluid) and rotatable about an axis of rotation X, a hydrodynamic torque converter 14, a lock-up clutch 16, an elastic damping device (or torsional vibration damper) 18, and a selectable one-way clutch (SOWC) 90. As best shown in FIG. 2, the lock-up clutch 16 is disposed in the housing 12, while the torsional vibration damper 18 and the SOWC90 are disposed outside of the housing 12.

The sealed housing 12, torque converter 14, lock-up clutch 16, torsional vibration damper 18, and SOWC90 are all rotatable about the axis of rotation X. As is known in the art, the torque coupling device 10 is generally symmetrical about the axis of rotation X. In the following, the axial and radial orientation with respect to the axis of rotation X of the torque coupling device 10 is considered. Relative terms such as "axially", "radially" and "circumferentially" relate to orientations about the axis of rotation X that are parallel, perpendicular and circular, respectively.

The seal housing 12 according to an exemplary embodiment as shown in fig. 2 includes a first shell (or cover shell) 20 and a second shell (or impeller shell) 22, the second shell 22 being coaxially disposed and axially opposed to the first shell 20. The first and second shells 20, 22 are immovably (i.e. fixedly) interconnected and sealed together around their periphery, for example by means of a weld 13. Each of the first and second shells 20, 22 is unitary or one-piece and may be made, for example, by press forming a single piece of sheet metal.

The first casing 20 is selectively driveably connectable to a drive shaft, typically to the output shaft 5 of the ICE4, by the torsional vibration damper 18 and the SOWC 90. Specifically, in the embodiment illustrated in FIG. 2, the housing 12 is selectively rotatably driven by the ICE4 and selectively drivingly coupled to the torsional vibration damper 18 and the drive shaft 5 by the SOWC 90.

Further, the housing 12 is drivingly (non-rotatably) connected to the output shaft 7 of the rotary electric machine 6 by a ring gear (or sprocket) and a continuous belt 9 (or pinion) that are integrally formed with or mounted to the SOWC90, the ring gear being non-movably (i.e., fixedly) connected to the housing 12 (e.g., by welding or other suitable means) such that the housing 12 rotates at the same speed as the rotary electric machine 6 operates to transmit torque.

The torque converter 14 includes an impeller (sometimes referred to as a pump, impeller assembly, or impeller) 24, a turbine (sometimes referred to as a turbine assembly or turbine) 26, and a stator (sometimes referred to as a reactor) 28 axially interposed between the impeller 24 and the turbine 26, as best shown in FIG. 2. The impeller 24, turbine 26 and stator 28 are coaxially aligned with each other and with the axis of rotation X. The impeller 24, turbine 26 and stator 28 together form an annulus. The impeller 24 and the turbine 26 may be fluidly coupled to one another in operation as is known in the art. In other words, the turbine 26 may be hydraulically powered by the impeller 24.

Impeller 24 includes an impeller shell 22, an annular impeller core ring 31, and a plurality of impeller blades 32, impeller blades 32 being fixedly (i.e., non-movably) attached to impeller shell 22 and impeller core ring 31, such as by brazing. The impeller shell 22 is a unitary (or integral) component, e.g., made of a single piece or separate pieces fixedly connected together.

As best shown in fig. 2 and 3, the turbine 26 includes an annular half-ring (or concave) turbine shell 34 rotatable about an axis of rotation X, an annular turbine core ring 35, and a plurality of turbine blades 36, the turbine blades 36 being fixedly (i.e., non-movably) attached to the turbine shell 34 and the turbine core ring 35, such as by brazing. The turbine shell 34, the turbine core ring 35, and the turbine blades 36 are typically stamped from a steel blank. The impeller shell 22 and the turbine shell 34 together define an annular inner chamber (or annular chamber) C therebetween_T. The stator 28 is positioned between the impeller 24 and the turbine 26 to redirect fluid from the turbine 26 back to the impeller 24 in an efficient manner. The stator 28 is typically mounted on a one-way (or overrunning) clutch 30 to prevent reverse rotation of the stator 28.

The turbine 26 is non-rotatably secured to a turbine (or output) hub 40 by suitable means, such as by rivets, threaded fasteners, or welding. The turbine hub 40 is non-rotatably splined to the driven shaft 8. The turbine hub 40 is rotatable about the axis of rotation X and is coaxial with the driven shaft 8, so as to centre the turbine 26 on the driven shaft 8. Conventionally, the turbine blades 36 of the turbine 26 interact with the impeller blades 32 of the impeller 24 in a known manner. The stator 28 is rotationally coupled to a fixed stator shaft 29 by a one-way (or overrunning) clutch 30.

At low turbine shaft speeds, the impeller 24 flows hydraulic fluid from the impeller 24 to the turbine 26 and back to the impeller 24 through the stator 28, providing a first power flow path. The stator 28 is held against rotation by a one-way clutch 30 so that it can change the direction of fluid flow and provide reaction torque for torque multiplication. The one-way clutch 30 allows the stator 28 to rotate in only one direction. In other words, the stator 28 is typically mounted on the one-way clutch 30 to prevent the stator 28 from reversing.

The lockup clutch 16 of the torque coupling 10 includes a friction ring 42 and a dual piston assembly 44, both of which are axially movable to and from the cover housing 20. The friction ring 42 is axially movable relative to the housing 12 along the axis of rotation X to and from a locking (or inner engagement) surface 12e defined on the cover shell 20 of the housing 12, as best shown in fig. 4 and 5. The friction ring 42 is configured to selectively frictionally engage the locking surface 12e of the cover shell 20 of the housing 12. Friction ring 42 is axially disposed between dual piston assembly 44 and cap shell 20.

The dual piston assembly 44 is mounted to the cover hub 46 so as to be rotatable relative thereto. Further, the dual piston assembly 44 is axially movable along the cap hub 46. The cover hub 46 is immovably attached to the cover shell 20 by suitable means, such as by welding. In turn, the cover hub 46 is slidably mounted to the turbine hub 40 for rotatable movement relative to the turbine hub 40.

Seal housing 12 and dual piston assembly 44 cooperate to define a hydraulic seal application chamber C between impeller shell 22 and dual piston assembly 44_AAnd a hydraulic seal release chamber C between the cover housing 20, the dual piston assembly 44 and the cover hub 46_R. As is known to those skilled in the art, a hydrokinetic torque coupling device typically includes a fluid pump and a control mechanism to control and regulate the hydraulic pressure of the hydrokinetic torque coupling device. The control mechanism regulates the application chamber C by operation of the valve system_AAnd a release chamber C_R(i.e., on axially opposite sides of the lock-up piston) to selectively position the lock-up piston at a desired position associated with a desired one of the operating modes.

The friction ring 42 includes a generally radially oriented annular friction portion 48, as best shown in fig. 4 and 5, and one or more drive tabs (or abutment members) 50 extending axially outwardly from the friction portion 48 of the friction ring 42. Further, the drive tabs 50 are equally angularly spaced from one another. The friction ring 42 having the friction portion 48 and the drive tabs 50 is a unitary (or integral) component, such as made of a single or unitary component, but may be separate components that are fixedly connected together. Preferably, the drive tabs 50 are integrally press-formed on the friction ring 42. The friction ring 42 is drivingly engaged with the turbine 26 through the drive tabs 50 and the turbine tabs 37, the turbine tabs 37 being secured to the outer surface of the turbine shell 34 by suitable means, such as by welding. In other words, the drive tabs 50 drivingly engage the turbine tabs 37 such that the friction ring 42 is non-rotatably coupled to the turbine 26 while being axially movable along the axis of rotation X relative to the turbine shell 34 to selectively engage the friction ring 42 against the locking surface 12e of the housing 12.

The annular friction portion 48 of the friction ring 42 has axially opposed first and second friction faces 48, respectively₁And 48₂As best shown in fig. 5. First friction surface 48 of friction ring 42₁The engagement surface (defining the friction ring 42) faces the locking surface 12e of the cover shell 20 of the housing 12. Annular friction pad 49 is attached to first and second friction faces 48 of annular friction portion 48 of friction ring 42₁And 48₂Such as by gluing, as best shown in fig. 5.

The dual piston assembly 44 is mounted to the cover hub 46 so as to be rotatable relative thereto. Further, the dual piston assembly 44 is axially movable along the cap hub 46. The dual piston assembly 44 includes: an annular primary (or first) piston 52, as best shown in fig. 4 and 5, is axially movable to and from the cap housing 20, and at least one annular secondary (or second) piston 54 mounted to the primary piston 52 and axially movable relative to the primary piston 52. In accordance with an exemplary embodiment of the present invention, the dual piston assembly 44 includes a plurality of annular slave pistons 54 spaced circumferentially equidistant (or equiangularly) from one another about the axis of rotation X. The friction portion 48 of the friction ring 42 is axially disposed between the main piston 52 and the locking surface 12e of the cover shell 20.

The master piston 52 includes a radially oriented annular piston body 56, at least one axially projecting boss 58, and an annular hub portion 60 having a cylindrical flange 62, the cylindrical flange 62 being proximate the axis of rotation X relative to the annular piston body 56 of the master piston 52. A cylindrical flange 62 of the hub portion 60 of the master piston 52 extends axially toward the turbine 26 at a radially inner peripheral end of the hub portion 60. According to an exemplary embodiment of the invention, the master piston 52 includes a plurality of axially projecting lands 58 that are circumferentially equally spaced (or equiangularly spaced) from one another about the axis of rotation X, as best shown in FIGS. 6-8.

The cover shell 20 of the housing 12 includes at least one axially projecting piston cup 80 integrally formed with the cover shell 20 of the housing 12, as best shown in fig. 2-6. According to an exemplary embodiment of the invention, the cover shell 20 of the housing 12 includes a plurality of axially projecting piston cups 80 that are circumferentially spaced equidistant (or equiangularly) from one another about the axis of rotation X, as best shown in FIG. 6. A piston cup 80 projects axially from the cap housing 20 toward the secondary piston 54. As further shown in fig. 5 and 6, each piston cup 80 has a cylindrical inner surface 81 extending axially parallel to the axis of rotation X. The cylindrical inner surface 81 of each piston cup 80 corresponds to and is configured to receive one of the bosses 58, as best shown in fig. 2-5. The cover shell 20 of the housing 12 with the piston cup 80 is a unitary (or integral) component, such as made from a single piece, such as by press forming a single piece of sheet metal, or separate components fixedly connected together.

Each boss 58 projects axially toward the cap shell 20 and into one of the axially projecting piston cups 80 of the cap shell 20. As further shown in FIG. 5, each boss 58 has a cylindrical inner surface 59₁And a cylindrical outer surface 59₂Both extending axially parallel to the axis of rotation X. The cylindrical inner surface 59 of each boss 58₁Corresponds to and is configured for receiving one of the slave pistons 54, as best shown in fig. 5. The cylindrical outer surface 59 of each boss 58₂One of the axially projecting piston cups 80 corresponds to the cap housing 20 and is configured to be received therein, as best shown in fig. 5. The main piston 52, having the annular body 56 and the boss 58, is a unitary (or integral) component, such as made from a single piece, such as by press forming a single piece of sheet metal, or comprises separate components that are fixedly connected together.

As best shown in fig. 2-5, the boss 58 of the master piston 52 is disposed radially below the friction portion 48 of the friction ring 42. The main piston 52 is slidably mounted to the cap hub 46 and is axially movable relative thereto. The radially outer surface of the cap hub 46 includes an annular slot (or sealing groove) for receiving a sealing member, such as an O-ring 47, as best shown in fig. 2-4. A sealing member (e.g., an O-ring) 47 forms a seal at the interface of the main piston 52 and the cap hub 46. As discussed in further detail below, the main piston 52 is axially movable along the interface relative to the cap hub 46. The main piston 52 is non-rotatably coupled to the cap hub 46, for example, by a set of resilient (or flexible) tongues 89, the tongues 89 being arranged substantially on one circumference and oriented tangentially between the cap hub 46 and the main piston 52, while allowing the main piston 52 to be axially displaced relative to the cap hub 46. 2-4 and 7, one free end of each axially flexible tongue 89 is secured to the annular hub portion 60 of the master piston 52, while the opposite free end of each resilient tongue 89 is secured to a band plate 88, which band plate 88 is in turn secured to the cap hub 46 by suitable means, such as by welding. The axially flexible tabs 89 are configured to transmit torque between the main piston 52 and the cap hub 46 while allowing the main piston 52 to be axially displaced relative to the cap hub 46. In other words, the resilient tongue 89 is configured to be resiliently deformed in the axial direction to enable the main piston 52 to be relatively moved with respect to the cap hub 46. The resilient tongue 89 biases the main piston 52 away from the locking surface 12e of the cap shell 20.

The master piston 52 is axially movable relative to the cover housing 20 between a locked position locking the clutch 16 and an unlocked position. In the locked position of the lock-up clutch 16, the master piston 52 non-rotatably frictionally engages the lock-up surface 12e of the cover shell 20 of the housing 12. In the unlocked position of the lockup clutch 16, as best shown in fig. 5, the master piston 52 is axially spaced from the locking surface 12e of the cover shell 20 of the housing 12 and is not frictionally engaged with the cover shell 20 of the housing 12. In other words, in the locked position of the lock-up clutch 16, the master piston 52 is non-rotatably coupled to the housing 12, thereby non-rotatably coupling the housing 12 to the turbine hub 40 via the turbine shell 34, and in the unlocked position of the lock-up clutch 16, the housing 12 is rotatably coupled to the turbine hub 40 via the torque converter 14. In addition, the band plate 88 limits axial movement of the master piston 52 in a direction away from the locking surface 12e of the cover shell 20, i.e., toward the unlocked position of the locking clutch 16, as best shown in fig. 2-4.

Furthermore, according to an exemplary embodiment of the present invention, the secondary pistons 54 are preferably identical. Each slave piston 54 includes a cylindrical hollow body 68 having a head member 70, a cylindrical skirt 72 defining a hollow chamber 73 within the slave piston 54, and a piston (or actuator) rod 74 extending axially from the head member 70 through the master piston 52, as best shown in fig. 4, 5 and 9. The cylindrical hollow body 68 is integrally formed with a head member 70, a cylindrical skirt 72 and an actuator stem 74, as best shown in fig. 5. Each of the secondary pistons 54 is axially slidably mounted within an associated one of the bosses 58 of the primary piston 52, and each of the bosses 58 of the primary piston 52 is axially slidably mounted within an associated one of the cylindrical piston cups 80 of the cap shell 20 of the housing 12, as best shown in fig. 2-5. The piston rod 74 of each secondary piston 54 extends axially through the bore 21, the bore 21 extending through each piston cup 80 of the cap housing 20, as best shown in fig. 5. The secondary piston 54, with the cylindrical hollow body 68 and the piston rod 74, is a unitary (or integral) component, for example made of a single piece, for example by casting or machining, or comprises separate parts fixedly connected together.

The cylindrical skirt 72 of the cylindrical hollow body 68 of each slave piston 54 has an annular groove 84 formed in the cylindrical skirt 72 of the hollow body 68 of each slave piston 54, for example, by machining or casting. An annular first piston seal member 85 is disposed in the annular groove 84. Each secondary piston 54 is sealed within one of the lands 58 of the primary piston 52 by a first piston sealing member 85. According to an exemplary embodiment of the present invention, the secondary piston 54 is axially reciprocable and sealingly movable relative to the primary piston 52 and the cap shell 20 of the housing 12. A first piston seal member 85 mounted to a radially outer peripheral surface of each slave piston 54 forms a seal at the interface of the master piston 52 and each slave piston 54. Similarly, the cylindrical outer surface 59 of each boss 58₂An annular groove 53 is formed, for example by machining or casting, in the boss 58 of each master piston 152. An annular second piston sealing member (e.g., O-ring) 61 is disposed in the annular groove 53. Thus, each secondary piston 54 is sealed within one of the bosses 58 of the primary piston 52 by the first piston seal member 85, and the primary piston 52 is sealed within one of the piston cups 80 of the cap housing 20 by the second piston seal member 61. According to an exemplary embodiment of the present invention, the secondary piston 54 is axially reciprocable and sealingly movable relative to the primary piston 52, and the primary piston 52 is axially reciprocable and sealingly movable relative to the cap shell 20 of the housing 12. A first piston seal member 85 mounted to the radially outer peripheral surface of each secondary piston 54 forms a seal at the interface of the primary piston 52 and each secondary piston 54, while a second piston seal member 61 mounted to the radially outer peripheral surface of each boss 58 of the primary piston 52 forms a seal at the interface of the primary piston 52 and each piston cup 80 of the cover shell 20.

In addition, each secondary piston 54 is biased axially away from the cap shell 20 of the housing 12 by at least one compression spring (e.g., coil spring) 78, as best shown in fig. 2-5. A compression spring 78 is disposed within the hollow chamber 73 of the secondary piston 54 between the head member 70 of the secondary piston 54 and a radial wall 82 of a piston cup 80 of the cap housing 20. The free distal end 75 of the piston rod 74 is provided with a snap ring 77, for example, disposed outside the cap housing 20, for limiting axial movement of the secondary piston 54 in a direction toward the turbine 26 and away from the cap housing 20 when the snap ring 77 mounted on the piston rod 74 of the secondary piston 54 engages a radial wall 82 of a piston cup 80 of the cap housing 20. The piston rod 74 of the secondary piston 54 has an annular groove 71 (best seen in fig. 9) formed therein in which a snap ring 77 is received. The free distal end 75 of piston rod 74 has an outermost tapered portion 76k and an inner cylindrical portion 76c adjacent to snap ring 77 and located between annular groove 71 and outermost tapered portion 76k, as best shown in fig. 9. Each secondary piston 54 is axially movable relative to the primary piston 52 and the piston cup 80 of the cap housing 20 between an extended position and a retracted position relative to the primary piston 52.

In the extended position, best shown in fig. 2-5 and 13-18B, the secondary piston 54 extends into the bore of the axially projecting boss 58 of the primary piston 52, away from the radial wall 82 of the cup 80 of the cap housing 20, such that the snap ring 77 on the piston rod 74 of the secondary piston 54 engages the radial wall 82 of the cup 80 of the cap housing 20. In addition, the compression spring 78 biases the secondary piston 54 to the extended position.

In the retracted position, as shown in fig. 21-24, the secondary piston 54 is retracted into the piston cup 80 of the cover housing 20 toward the radial wall 82 of the piston cup 80 such that the snap ring 77 on the piston rod 74 of the secondary piston 54 is axially away from the radial wall 82 of the piston cup 80 of the cover housing 20 toward the selective clutch 18.

The torsional vibration damper 18 includes an input (or drive) member 64, a plurality of circumferentially acting elastic members (springs) 65, and an output (or driven) member 66 elastically coupled to the drive member 64 through the elastic members 65. The drive member 64 is secured to the crankshaft 5 of the ICE4 by suitable means, such as by mechanical fasteners or welding. The driven member 66 is connected to the housing 12 by the SOWC 90. The resilient members 65 are disposed in series relative to each other between the driving member 64 and the driven member 66, as best shown in fig. 4.

Is arranged at IA selectable one-way clutch (SOWC)90 between the output shaft 5 of the CE and the cover shell 20 selectively drivingly connects the housing 12 of the hydrokinetic torque coupling device 10 to the crankshaft 5 of the ICE4 through the torsional vibration damper 18. In addition, the SOWC90 is disposed outside of the housing 12 and mounted to the support bosses 23 of the cover shell 20 by bearings 91, as best shown in fig. 2 and 3. The SOWC90 includes an outer race 92, an inner race 94, a plurality of torque transmitting elements radially disposed between the outer race 92 and the inner race 94. According to an exemplary embodiment of the invention, the torque transmitting elements are in the form of first and second rollers (e.g., cylindrical rollers) 96, respectively₁And 96₂Are arranged in pairs in the radial gap between the outer race 92 and the inner race 94. In other words, the SOWC90 includes multiple pairs of first and second rollers 96₁And 96₂Arranged in pairs and disposed radially between the outer race 92 and the inner race 94 and contactable with the outer race 92 and the inner race 94.

The outer race 92 includes a radially inner surface 93 that defines an outer race of the SOWC90, as is known in the roller one-way roller clutch art. The outer race 92 of the SOWC90 is non-rotatably secured (i.e., fixed) to the lid housing 20 by a suitable means, such as a weld 101, as best shown in fig. 3 and 5. In other words, the outer race 92 of the SOWC90 is non-rotatable relative to the housing 12. In addition, the radially outer annular outer peripheral surface of the outer race 92 has a plurality of radially outer teeth (or splines) 112 (best shown in fig. 10 and 11) configured to be engaged by the continuous belt 9 (or pinion gear), as shown in fig. 1.

The radially inner surface 93 of the outer race 92 includes a plurality of uniformly circumferentially spaced first and second cam ramps 95 arranged in pairs₁And 95₂. In addition, first and second cam ramps 95₁And 95₂Corresponding to the number of the first and second rollers 96₁And 96₂The number of pairs of (c). As best shown in fig. 11, 13, 15, 16, 17 and 18A, pairs of cam ramps 95₁And 95₂Circumferentially separated by a spacer 97 extending radially inward from the inner surface 93 of the outer race 92, and a pair of cam ramps 95₁And 95₂First and second cam ramps 95 of each₁And 95₂Also radially from the inner surface 93 of the outer race 92The inwardly extending separators 98 are circumferentially spaced apart. As further shown in fig. 10 and 11, both spacer block 97 and separator 98 are integrally formed with outer race 92.

Each pair of first and second rollers 96₁And 96₂First and second rollers 96₁And 96₂Are respectively provided by corresponding first and second roller springs 99₁And 99₂Biased against first and second cam ramps 95₁And 95₂The above. Each pair of first and second rollers 96₁And 96₂First and second roller springs 99₁And 99₂Circumferentially separated by separators 98, as best shown in fig. 10.

The inner race 94 comprises a cylindrical radially inner raceway 100 coaxial with the axis of rotation X. Further, as best shown in fig. 2 and 3, the inner race 94 of the SOWC90 is mounted to the support boss 23 of the cover shell 20 by a bearing 91. In other words, the inner race 94 of the SOWC90 may rotate relative to the housing 12. Further, the driven member 66 of the torsional vibration damper 18 is non-movably attached to the inner race 94 of the SOWC90 by suitable means, such as by fasteners or welds 67, as best shown in fig. 4 and 5.

First and second rollers 96 of each pair₁And 96₂Is spring-loaded by the first and second roller 99₁And 99₂Biased to engage first and second cam ramps 95 on inner surface 93 of outer race 92, respectively₁And 95₂And (6) jointing. As a result, the first and second rollers 96₁And 96₂First and second cam ramps 95 that wedge (or snap) into outer race 92, respectively₁And 95₂And inner race 100 of inner race 94, and non-rotatably couples (or locks) outer race 92 and inner race 94 together for rotation as a unit. In other words, the first and second rollers 96₁And 96₂Along the first and second cam ramps 95, respectively₁And 95₂When the first and second rollers 96₁And 96₂Due to the first and second roller springs 99, respectively₁And 99₂Respectively, to wedge into the first and second cam ramps 95 of the outer race 92₁And 95₂Position of engagement with the inner race 100 of the inner race 94 and when the first and second rollers 96₁And 96₂Against the first and second roller springs 99₁And 99₂The biasing force of one of the cam surfaces moves without wedging the first and second cam ramps 95, respectively, of the outer race 92₁And 95₂And into the disengaged position when in contact with the inner race 100 of the inner race 94. Further, the first and second rollers 96₁And 96₂Are arranged such that each pair of rollers 96₁And 96₂First and second rollers 96₁And 96₂Operates to prevent relative rotation of the inner race 94 and the outer race 92 in one direction, and each pair of rollers 96₁And 96₂First and second rollers 96₁And 96₂The other prevents relative rotation of the inner race 94 and the outer race 92 in opposite directions.

The SOWC90 also includes a plurality of actuator members 102, each in communication with a pair of the first and second rollers 96₁And 96₂Are operatively associated. Specifically, each actuator member 102 is configured to engage a pair of first and second rollers 96₁And 96₂First roller 96 of (1)₁Contact, as best shown in fig. 13 and 15-18A. According to an exemplary embodiment of the present invention, the actuator members 102 are preferably identical in structure and function. Further, the number of actuator members 102 corresponds to the number of secondary pistons 54 of the dual piston assembly 44 and the first and second rollers 96₁And 96₂The number of pairs of (c). Further, as best shown in fig. 12 and 14, each actuator member 102 includes a roller adjacent to and configured to engage the first roller 96₁And a concave supporting portion 104 of the annular outer peripheral surface, and away from the first roller 96 from the concave supporting portion 104₁And an actuator portion 106 extending outwardly toward the adjacent spacer block 97.

Each actuator member 102 is configured to cooperate with one slave piston 54 of the dual piston assembly 44. In particular, the actuator portion 106 of each actuator member 102 has an actuator edge 107 configured to engage the free distal end 75 of the piston rod 74 of the secondary piston 54, as best shown in fig. 5, 13, 14 and 15. Further, each actuator member 102 is circumferentially displaceable along the outer raceway 93 of the outer race 92 and the inner raceway 100 of the inner race 94. Further, the outer raceway 93 of the outer race 92 is formedThere are a plurality of arcuate guide grooves 108, each having a stop end 109 configured to limit circumferential displacement of the actuator member 102 in a direction away from the separator 98 and toward the spacer block 97 to allow the first roller 96 to rotate₁To its engaged position. Specifically, circumferential displacement of the actuator member 102 is stopped when the actuator edge 107 of the actuator member 102 engages the stop end 109 of the arcuate guide groove 108.

Further, the secondary pistons 54 of the dual piston assembly 44 are configured to circumferentially displace the actuator members 102 along the inner race 100 of the inner race 94. Thus, the actuator member 102 overcomes the respective first roller spring 99₁Act to drive the first roller 96₁First cam ramp 95 circumferentially displaced from outer race 92₁And the first roller 96 is moved to the engaged position (i.e., wedging engagement)₁Held in the disengaged position.

As best shown in fig. 5, 13, 14 and 15, when the secondary piston 54 is in the extended position, the actuator edge 107 of the actuator portion 106 of the actuator member 102 engages the tapered portion 76k of the free distal end 75 of the piston rod 74 of the secondary piston 54 near the end of the piston rod 74. In the extended position of the secondary piston 54, the actuator member 102 is not displaced by the piston rod 74. Thus, the first roller 96₁In its engaged position, i.e. at the first cam ramp 95₁The narrow end of (a). Further, when the slave piston 54 is in the extended position, the SOWC90 is in a deactivated state (as shown in FIGS. 5 and 13-18B) and is configured to transmit torque in both (clockwise and counterclockwise) rotational directions.

The tapered portion 76k of the free distal end 75 of the piston rod 74 of the secondary piston 54 pulls the actuator member 102 from the first cam ramp 95 when the secondary piston 54 moves to the retracted position₁The narrow end of the sleeve is moved away. In turn, the concave support portion 104 of the actuator member 102 holds the first roller 96 against₁Push away first cam ramp 95₁To a disengaged position such that the first roller 96₁And will not become lodged between the outer race 92 and the inner race 94 of the SOWC 90. Thus, the secondary piston 54 of the dual piston assembly 44 acts as an actuator for the SOWC 90.

When the secondary piston 54 reaches the retracted position (i.e. when the secondary piston 54 is in the right-most position shown in figures 24, 25 and 27),the actuator edge 107 of the actuator portion 106 of the actuator member 102 engages the inner cylindrical portion 76c of the free distal end 75 of the piston rod 74 of the secondary piston 54 near the end of the piston rod 74. The first roller 96 when the secondary piston 54 is in the retracted position₁In the disengaged position such that the first roller 96₁And will not become lodged between the outer race 92 and the inner race 94 of the SOWC 90. Thus, the SOWC90 is in an activated state and is configured to transmit torque in only one (counterclockwise in fig. 13) rotational direction and freewheel in the opposite (clockwise in fig. 13) rotational direction.

The compression spring 78 of each slave piston 54 is sized to resist a fluid pressure of 500 KPa. In other words, when applying the chamber C_AIs equal to or greater than 500KPa, the slave piston 54 moves rightward in the direction of fig. 2-5 toward the cover shell 20 of the housing 12 and the first roller 96 of the SOWC90 is moved by the actuator member 102₁Circumferentially displaced to the disengaged position. One skilled in the art will recognize that pressures other than 500KPa may be used depending on the design.

The hydrokinetic torque coupling device 10 according to the present invention has four modes of operation.

In the first mode of operation shown in fig. 2-5, the chamber C is released_RThe release pressure of the lock-up clutch 16 in (1) is about 500KPa, and the apply chamber C_AThe apply pressure of the lock-up clutch 16 in (1) is about 200 KPa. Thus, the master piston 52 is in the unlocked position, the slave piston 54 is in the extended position, wherein both the master piston 52 and the slave piston 54 are spaced a maximum distance from the cover housing 20 such that the friction portion 48 of the friction ring 42 is not frictionally engaged by the master piston 52 with the locking surface 12e of the cover housing 20 of the housing 12 (i.e., the unlocked position of the lock-up clutch 16), and the SOWC90 is in the deactivated state (as shown in FIGS. 5 and 13-18B). In a first operating mode, the master piston 52 is axially spaced from the friction ring 42 and the torque coupling device 10 is in a hydrodynamic mode with the ICE4 drivingly coupled thereto through the SOWC90 and the torsional vibration damper 18.

In a second mode of operation, shown in FIGS. 19-20, the application chamber C_AThe apply pressure of the lock-up clutch 16 in (1) is between 0-500KPa, preferably between 100 and 500 KPa. Thus, mainlyThe piston 52 is moved toward the cover case 20 toward the lock-up position against the elastic force of the tongue pieces 89, in which the master piston 52 is pressed against the friction portion 48 of the friction ring 42 to frictionally non-rotatably engage the friction ring 42 against the lock-up surface 12e of the cover case 20 of the housing 12 (i.e., the lock-up position of the lock-up clutch 16). The slave piston 54 remains in the extended position with the SOWC90 in the deactivated state. In the second mode of operation, the ICE4 and the driveshaft 8 are directly connected. In the second operation mode, the battery of the hybrid vehicle may be in a charging mode.

In a third mode of operation, shown in FIGS. 21-22, the application chamber C_AThe apply pressure of the lock-up clutch 16 in (1) is between 500 and 800 KPa. Thus, the secondary piston 54 moves rightward in a direction toward the cover shell 20 of the housing 12 and the SOWC90 to a retracted position and places the SOWC90 in an activated state. In particular, the free distal end 75 of the piston rod 74 pushes the actuator member 102 away from the first cam ramp 95₁The narrow end of (a). In turn, the concave support portion 104 of the actuator member 102 overcomes the first roller spring 99₁The elastic force of (2) to press the first roller 96₁Push away first cam ramp 95₁To a disengaged position such that the first roller 96₁Does not get stuck between the outer race 92 and the inner race 94 of the SOWC90 and places the SOWC90 in an activated state. The master piston 52 remains in the locked position. In the third mode of operation, the ICE4 and the housing 12 of the hydrokinetic torque coupling device 10 (and thus the driveshaft 8) are disconnected, while the electric machine 6 and the driveshaft 8 are directly connected. The ICE4 may be turned off. The hybrid vehicle is in a regenerative mode or an electric drive (or E drive) mode.

In the fourth mode of operation shown in fig. 25 and 26, the chamber C is released_RThe lock-up clutch 16 has a release pressure of about 800KPa and an apply chamber C_AThe apply pressure of the lock-up clutch 16 in (1) is also approximately 800 KPa. Thus, the slave piston 54 remains in the retracted position and maintains the SOWC90 in the activated state. However, the master piston 52 moves leftward (as viewed in fig. 25 and 26) away from the cover shell 20 of the housing 12 to the unlocked position of the lockup clutch 16. In the fourth mode of operation, the ICE4 is open and ready to switch to the first mode of operation.

Various modifications, changes, and variations may be implemented with the above-described embodiments, including but not limited to the additional embodiments shown in fig. 2-26.

In accordance with the provisions of the patent statutes, the foregoing description of exemplary embodiments of the present invention has been presented for the purpose of illustration. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. The embodiments disclosed above were chosen in order to best explain the principles of the invention and its practical application to thereby enable others skilled in the art to best utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated, as long as the principles described herein are followed. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains. Accordingly, changes may be made in the above-described invention without departing from the intent and scope thereof. It is also intended that the scope of the invention be defined by the claims appended hereto.