阅读说明：本技术 一种石膏板取样装置及生产设备 (Gypsum board sampling device and production facility ) 是由 吴金龙 宋世恒 张贺 刘利龙 余翔 朱冬冬 陈超 景磊 于 2021-06-08 设计创作，主要内容包括：本发明实施例公开一种石膏板取样装置及生产设备,石膏板取样装置包括：机架、与机架配合安装的升降机构、设于所述机架并能够带动升降机构在机架上往复运动的第一动力装置、及设于升降机构上的抓取装置,升降机构能够带动抓取装置进行升降运动抓取石膏板样板。(The embodiment of the invention discloses a gypsum board sampling device and production equipment, wherein the gypsum board sampling device comprises: the gypsum board template grabbing device comprises a rack, a lifting mechanism installed in a matched mode with the rack, a first power device arranged on the rack and capable of driving the lifting mechanism to reciprocate on the rack, and a grabbing device arranged on the lifting mechanism, wherein the lifting mechanism can drive the grabbing device to carry out lifting motion to grab a gypsum board template.)

1. A gypsum board sampling device, comprising: the gypsum board grabbing device comprises a frame, a lifting mechanism and a grabbing device, wherein the lifting mechanism is installed in a matched mode on the frame, the frame can be driven to drive the lifting mechanism to reciprocate on the frame, the grabbing device is arranged on the lifting mechanism, and the lifting mechanism can drive the grabbing device to carry out lifting motion to grab a gypsum board sample.

2. A gypsum board sampling apparatus according to claim 1, wherein: the gypsum board sampling device further comprises a controller connected with the first power device, the controller is set to acquire the running speed of the gypsum board, and the first power device drives the lifting mechanism to run to the speed matched with the gypsum board according to the acquired running speed of the gypsum board.

3. A gypsum board sampling apparatus according to claim 2, wherein: elevating system include with frame sliding connection's carriage, and locate telescopic cylinder on the carriage, telescopic cylinder connects grabbing device.

4. A gypsum board sampling apparatus according to claim 3, wherein: the sliding frame comprises a sliding block connected with the rack in a sliding mode, and the first power device comprises a first motor arranged on the rack and a first control belt connected with the first motor and the sliding block.

5. A gypsum board sampling apparatus according to claim 3, wherein: the gripping device comprises a suction disc frame connected with the telescopic cylinder, one or more suction discs arranged on the suction disc frame, and a vacuum generator installed in a matched mode with the suction discs.

6. A gypsum board sampling apparatus according to claim 1, wherein: gypsum board sampling device still include with the frame is crisscross to be set up and can extend to the transport frame of measuring table, gypsum board sampling device still is including driving elevating system is in reciprocating motion's second power device on the transport frame, second power device can drive elevating system will the gypsum board model that grabbing device snatched transports the measuring table.

7. The gypsum board sampling device of claim 6, wherein: the second power device comprises a second motor arranged on the transfer frame and a second control belt connected with the second motor and the sliding block.

8. A gypsum board sampling apparatus according to claim 1, wherein: the gypsum board sampling device further comprises a camera device which can be arranged on the measuring table, and the camera device is used for detecting parameters of the gypsum board sample plate.

9. A gypsum board production apparatus, comprising: a plasterboard conveying table, a plasterboard sampling apparatus according to any one of claims 1 to 8, and a measuring table; the gypsum board sampling device's frame is located the gypsum board is carried the top of platform and is extended along gypsum board direction of transportation, gypsum board sampling device's transport frame is connected frame and measuring station.

10. The gypsum board production facility of claim 9, wherein: the gypsum board production equipment is still including locating the bench cutters is carried to the gypsum board, gypsum board sampling device is located cutters's low reaches, gypsum board sampling device still includes and is connected and locates with gypsum board sampling device's controller the encoder disc in cutters upper reaches is used for to the functioning speed of controller feedback gypsum board.

Technical Field

The embodiment of the invention relates to the field of gypsum board production equipment, and particularly relates to a gypsum board sampling device and production equipment.

Background

The gypsum board production line mainly realizes the working procedures of gypsum board shearing, data measurement and kiln entering in a secondary control working section. The measurement of present data is through drawing half a gypsum board off from the roll table after the artifical quick shearing from cutters. Generally, a large-scale factory can reach 5000 ten thousand square gypsum board production lines per year, and the production speed is as high as 100 meters per minute. There is a great risk if the sampling plate is pulled off the roller table at such a high speed.

Disclosure of Invention

The embodiment of the invention provides a gypsum board sampling device and production equipment, which can automatically grab a gypsum board sample board and have high safety and high efficiency.

The gypsum board sampling device of the embodiment of the invention comprises: the gypsum board template grabbing device comprises a rack, a lifting mechanism installed in a matched mode with the rack, a first power device arranged on the rack and capable of driving the lifting mechanism to reciprocate on the rack, and a grabbing device arranged on the lifting mechanism, wherein the lifting mechanism can drive the grabbing device to carry out lifting motion to grab a gypsum board template.

In an exemplary embodiment, the gypsum board sampling device further comprises a controller connected with the first power device, and the controller is configured to acquire the running speed of the gypsum board and control the first power device to drive the lifting mechanism to run to a speed matched with the gypsum board according to the acquired running speed of the gypsum board.

In an exemplary embodiment, the lifting mechanism comprises a sliding frame connected with the rack in a sliding mode, and a telescopic air cylinder arranged on the sliding frame, and the telescopic air cylinder is connected with the grabbing device.

In an exemplary embodiment, the carriage comprises a slider slidably coupled to the frame, and the first power unit comprises a first motor mounted to the frame and a first control strap coupled to the first motor and the slider.

In an exemplary embodiment, the gripping device comprises a suction cup frame connected with the telescopic cylinder, one or more suction cups arranged on the suction cup frame, and a vacuum generator installed in cooperation with the suction cups.

In an exemplary embodiment, the gypsum board sampling device further comprises a transfer frame which is arranged in a staggered mode with the rack and can extend to the measuring table, the gypsum board sampling device further comprises a second power device which drives the lifting mechanism to reciprocate on the transfer frame, and the second power device can drive the lifting mechanism to convey the grabbed gypsum board sample plate to the measuring table.

In an exemplary embodiment, the second power device comprises a second motor arranged on the transport rack and a second control belt connecting the second motor and the sliding block.

In an exemplary embodiment, the gypsum board sampling apparatus further comprises a camera device capable of being provided at the measuring station, the camera device being configured to detect a parameter of the gypsum board template.

The gypsum board production equipment comprises a gypsum board conveying platform, a gypsum board sampling device and a measuring platform, wherein the gypsum board conveying platform is arranged on the gypsum board conveying platform; the gypsum board sampling device's frame is located the gypsum board is carried the top of platform and is extended along gypsum board direction of transportation, gypsum board sampling device's transport frame is connected frame and measuring station.

In an exemplary embodiment, the gypsum board production equipment further comprises a cutter device arranged on the gypsum board conveying table, the gypsum board sampling device is positioned at the downstream of the cutter device, and the gypsum board sampling device further comprises an encoder disc connected with a controller of the gypsum board sampling device and arranged at the upstream of the cutter device, and the encoder disc is used for feeding back the running speed of the gypsum board to the controller.

Compared with the prior art, the gypsum board sampling device provided by the embodiment of the invention can automatically acquire and measure the gypsum board sample plate, and has the advantages of high safety and high production efficiency.

In addition, the gypsum board sampling device can be matched with the running speed of a gypsum board to grab a gypsum board sample board, and the grabbing success rate is high.

Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

Drawings

The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the example serve to explain the principles of the invention and not to limit the invention.

FIG. 1 is a schematic diagram of a gypsum board sampling apparatus provided in accordance with an embodiment of the present invention;

fig. 2 is a schematic control diagram of a gypsum board sampling device according to an embodiment of the present invention.

Detailed Description

Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. It should be noted that the embodiments and features of the embodiments of the present invention may be arbitrarily combined with each other without conflict.

As shown in fig. 1-2, an embodiment of the present invention provides a gypsum board sampling device 100, including: frame 1, the elevating system 2 of installing with frame 1 cooperation and locate elevating system 2 and be used for snatching the grabbing device 4 of gypsum board model 3. The gypsum board sampling device 100 further comprises a first power device 5 for driving the lifting mechanism 2 to reciprocate on the frame 1. Grabbing device 4 can follow elevating system 2 reciprocating motion in frame 1, and elevating system 2 can drive grabbing device 4 and carry out elevating system.

As shown in fig. 2, the gypsum board sampling device 100 further comprises a controller 6 connected to the first power device, the controller 6 is configured to obtain the running speed of the gypsum board, and control the first power device 5 to drive the lifting mechanism 2 to run to a speed matched with the gypsum board according to the obtained running speed of the gypsum board so as to grab the gypsum board template 3. The running speed of the gypsum board is received by the controller 6 through the arranged encoder disc 7, so that grabbing of the gypsum board sample plate 3 can be facilitated, and the grabbing success rate is high.

As shown in fig. 1, the lifting mechanism 2 includes a sliding frame 20 slidably connected to the frame 1, and a telescopic cylinder 21 provided on the sliding frame 20. The sliding frame 20 comprises a sliding block 201 which is connected with the frame 1 in a sliding way, and a telescopic air cylinder 21 is connected with the grabbing device 4.

The first power unit 5 includes a first motor 50 provided on the frame 1 and a first control belt (not shown) connecting the first motor 50 and the slider 201. In other embodiments, the first power device 5 may also be a pulling cylinder capable of moving the lifting mechanism 2. In the present embodiment, the first motor 50 is a servo motor. The first motor 50 can drive the first control belt to move through forward rotation and backward rotation, and the first control belt drives the sliding block 201 to slide back and forth on the machine frame 1, so that the movement of the lifting mechanism 2 is controlled.

The gripping device 4 comprises a suction cup holder 40 connected to the telescopic cylinder 21, one or more suction cups 41 arranged on the suction cup holder 40, and a vacuum generator (not shown) fitted with the suction cups 41, which is capable of adding the suction cups 41 and securely gripping the plasterboard panel. The suction cup holder 40 is disposed in parallel with the gypsum board conveying table 200 so that the suction cups 41 can be arranged on the bottom surface of the entire suction cup holder 40.

As shown in fig. 1, the gypsum board sampling apparatus 100 further includes a transport frame 8 disposed to intersect with the frame 1 and extending to the measuring table 300, and a second power device (not shown) for driving the lifting mechanism 2 to reciprocate on the transport frame 8. The second power device can drive the lifting mechanism 2 to convey the grabbed gypsum board sample plate to the measuring table 300. The second power device includes a second motor disposed on the transport frame 8 and a second control band connecting the second motor and the slider 201, and the specific operation can refer to the first power device 5, which is not described herein. The lifting mechanism 2 can be implemented by a rotatable turntable (not shown) when switching between the frame 1 and the transport frame 8.

The gypsum board sampling apparatus 100 further includes a camera device 9 capable of being provided to the measuring table 300, for detecting a parameter of the gypsum board template 3. The parameters of the plasterboard panel 3 may include length, width, thickness, weight, etc. These parameters can be used to adjust gypsum board processing parameters, formulations, and the like. The image pickup apparatus 9 of the present embodiment employs a 3D camera.

As shown in fig. 1, an embodiment of the present invention further provides a gypsum board production apparatus, including: a gypsum board conveying table 200, a gypsum board sampling apparatus 100 according to any of the embodiments, and a measuring table 300. The frame 1 of the gypsum board sampling device 100 is arranged above the gypsum board conveying table 200 and extends along the gypsum board conveying direction, and the transfer frame 8 of the gypsum board sampling device 100 is connected with the frame 1 and the measuring table 300. The gypsum board production equipment further comprises a cutter device 11 arranged on the gypsum board conveying table 200, and the gypsum board sampling device 100 is positioned at the downstream of the cutter device 10. The gypsum board sampling device 100 further comprises an encoder disc 7 connected to the controller 6 and arranged upstream of the cutter device 11 for feeding back the running speed of the gypsum board to the controller 6.

When the gypsum board sampling device 100 of the embodiment of the invention is used for sampling and the controller receives a sampling command, the controller 6 controls the first motor to rotate 50 according to the speed fed back by the encoder disc 7, the running speed of the lifting mechanism 2 is matched with the running speed of a gypsum board, then the telescopic cylinder 21 falls, the vacuum generator is opened, the suction disc 41 sucks the cut gypsum board, and the telescopic cylinder 21 is lifted to realize the successful grabbing of a gypsum board sample plate. The plasterboard panels are then transported to the measuring station 300 via the transfer frame 8. The camera device 9 is arranged on the measuring table, the parameters of the gypsum board sample plate are automatically measured, and the parameters can be used for adjusting the production process parameters and the formula of the gypsum board.

The gypsum board sampling device 100 in the embodiment of the invention can automatically acquire and measure the gypsum board sample plate 3, and has high safety and high production efficiency. The gypsum board sampling device 100 provided by the embodiment of the invention can be matched with the running speed of a gypsum board to grab the gypsum board sample plate 3, and the grabbing success rate is high.

In the description of the embodiments of the present invention, the term "plurality" means two or more. In the description of the embodiments of the present invention, it should be noted that the terms "upper", "lower", "one side", "the other side", "one end", "the other end", "side", "opposite", "four corners", "periphery", "mouth" word structure ", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the structures referred to have specific orientations, are configured and operated in specific orientations, and thus, are not to be construed as limiting the present invention.

In the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "connected," "directly connected," "indirectly connected," "fixedly connected," "mounted," and "assembled" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; the terms "mounted," "connected," and "fixedly connected" may be directly connected or indirectly connected through intervening media, or may be connected through two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Although the embodiments of the present invention have been described above, the above description is only for the convenience of understanding the present invention, and is not intended to limit the present invention. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.