阅读说明：本技术 一种电机 (Electric machine ) 是由 张健 钟镇业 童童 廖克亮 于 2021-09-03 设计创作，主要内容包括：本发明公开了一种电机,属于电机技术领域,以解决现有的电机采用盲孔电机端盖散热不好,轴承孔内部会形成密闭空间造成拆卸困难的问题。本发明包括电机外壳,其后端设有一开口；后端盖,固定安装在所述电机外壳后端并将所述电机外壳后端开口封堵,所述后端盖朝向所述电机外壳一侧设有轴承孔,所述轴承孔底部设有沿所述电机外壳轴向延伸的凹槽,所述凹槽侧壁设有与所述电机外壳内部空间连通的通气孔；电机轴,其一端穿过所述电机外壳并通过轴承安装于所述轴承孔,所述电机轴位于所述轴承孔一侧的内部设有导流腔。本发明在所述凹槽内设置通气孔,可解决轴承安装时轴承室内外气压不平衡的问题,同时导流叶片可解决轴承散热问题。(The invention discloses a motor, belongs to the technical field of motors, and aims to solve the problems that the existing motor is difficult to disassemble due to the fact that blind hole motor end covers are poor in heat dissipation and a closed space can be formed inside a bearing hole. The invention comprises a motor shell, wherein the rear end of the motor shell is provided with an opening; the rear end cover is fixedly arranged at the rear end of the motor shell and used for plugging an opening at the rear end of the motor shell, a bearing hole is formed in one side, facing the motor shell, of the rear end cover, a groove extending along the axial direction of the motor shell is formed in the bottom of the bearing hole, and a vent hole communicated with the inner space of the motor shell is formed in the side wall of the groove; and one end of the motor shaft penetrates through the motor shell and is mounted in the bearing hole through a bearing, and a flow guide cavity is formed in the motor shaft on one side of the bearing hole. According to the invention, the vent holes are arranged in the grooves, so that the problem of unbalanced air pressure inside and outside the bearing chamber when the bearing is installed can be solved, and meanwhile, the guide vanes can solve the problem of heat dissipation of the bearing.)

1. An electric machine, comprising:

the rear end of the motor shell is provided with an opening;

the rear end cover is fixedly arranged at the rear end of the motor shell and used for plugging an opening at the rear end of the motor shell, a bearing hole is formed in one side, facing the motor shell, of the rear end cover, a groove extending along the axial direction of the motor shell is formed in the bottom of the bearing hole, and a vent hole communicated with the inner space of the motor shell is formed in the side wall of the groove;

one end of the motor shaft penetrates through the motor shell and is mounted in the bearing hole through a bearing, a flow guide cavity is arranged inside the motor shaft on one side of the bearing hole, the flow guide cavity penetrates through the end face of the motor shaft on the bearing hole and is communicated with the groove, an exhaust hole communicated with the inner space of the motor shell is formed in the flow guide cavity, a flow guide blade is arranged in the flow guide cavity, and the flow guide blade is used for exhausting air in the groove from the exhaust hole when the motor runs;

the vent hole and the exhaust hole are positioned on two sides of the axial direction of the bearing.

2. The motor of claim 1, wherein said guide vanes are helical vanes having an axis parallel to an axis of said motor shaft.

3. The motor according to claim 1 or 2, wherein a boss extending in an axial direction of the motor shaft is provided at a side of the rear end cover facing the motor housing, the bearing hole is formed in the boss, and a plurality of heat dissipating ribs are provided on an outer circumferential surface of the boss.

4. An electric motor as claimed in claim 1 or 2, wherein said recess is circular, said recess has a diameter greater than a diameter of a section of said motor shaft extending into said bearing hole, and said recess is disposed concentrically with said motor shaft.

5. An electrical machine according to claim 4, wherein the depth of the recess is h and the bearing has an internal diameter C₁The diameter of the groove is C3, h and C₁And C₃Satisfies the following conditions: 1.5B < h, C₃＞1.2C₁Wherein B is the width of the bearing.

6. The motor of claim 1 or 2, wherein the width of the bearing is B, the length of a shaft section of the motor shaft where the bearing is located is L, and L and B satisfy:

1.5B＜L＜2B。

7. an electrical machine according to claim 1 or 2, wherein the ventilation isHole diameter of C₄，C₄Satisfies the following conditions: c is more than 3mm₄≤5mm。

8. An electric motor as claimed in claim 2, wherein the diameter of the bore in the motor shaft extending axially along the shaft is C₂The depth of a hole extending along the axial direction of the motor shaft is L₁The diameter of a shaft section matched with the bearing on the motor shaft is C₅The length of the shaft section where the bearing is arranged on the motor shaft is L, L₁、L、C₂And C₅Satisfies the following conditions: 0.75C₅＜C₂＜0.85C₅，2L＜L₁＜2.5L。

9. The motor according to claim 2, wherein the pitch of the guide vane is P, the length of the guide vane in the axial direction of the motor shaft is S, and P and S satisfy: p is more than 0.16S and less than 0.25S.

10. An electric machine as claimed in claim 1 or 2, wherein a counter sink is provided at the bottom of the bearing bore, and the recess is formed in the bottom of the counter sink.

Technical Field

The invention relates to the field of motors, in particular to a motor.

Background

As shown in fig. 1, the motor end cover is a device for supporting the rotation of the motor rotor, the rotor bearing is installed in the end cover bearing hole, the front end cover 24 is fixedly connected with the front end of the motor housing 10, the rear end cover 20 is fixedly connected with the rear end of the motor housing 10, the bearing hole of the front end cover 24 and the bearing hole of the rear end cover 20 of the traditional motor are both non-sealing structures, the shaft extension end is arranged on one side of the front end cover 24, and the fan blade is installed on one side of the rear end cover 20 and used for dissipating heat of the motor. However, in some special application occasions, in order to improve the waterproof and dustproof grade of the motor, the bearing hole of the rear end cover is of a blind hole structure, and a heat dissipation fan blade is not additionally arranged on one side of the rear end cover of the motor. As shown in fig. 2, when a bearing hole of a rear end cover of a motor is of a blind hole structure, a heat dissipation fan blade cannot be additionally installed at the tail end, the temperature of a bearing at the tail end cannot be effectively dissipated, and the service life of the bearing and the reliability of the motor are affected; when the bearing is installed in the bearing hole, a closed space can be formed inside the bearing hole, the bearing is difficult to install and disassemble due to different internal and external air pressures, the bearing is easy to damage, and the problem of motor vibration noise is caused.

Disclosure of Invention

In view of the above, the invention discloses a motor, which is used for solving the problems that the existing motor adopts a blind hole motor end cover to have poor heat dissipation, and a closed space can be formed inside a bearing hole to cause difficulty in disassembly.

In order to achieve the above object, the invention adopts the following technical scheme:

a first aspect of the invention discloses a motor comprising: the rear end of the motor shell is provided with an opening; the rear end cover is fixedly arranged at the rear end of the motor shell and used for plugging an opening at the rear end of the motor shell, a bearing hole is formed in one side, facing the motor shell, of the rear end cover, a groove extending along the axial direction of the motor shell is formed in the bottom of the bearing hole, and a vent hole communicated with the inner space of the motor shell is formed in the side wall of the groove; one end of the motor shaft penetrates through the motor shell and is mounted in the bearing hole through a bearing, a flow guide cavity is arranged inside the motor shaft on one side of the bearing hole, the flow guide cavity penetrates through the end face of the motor shaft on the bearing hole and is communicated with the groove, an exhaust hole communicated with the inner space of the motor shell is formed in the flow guide cavity, a flow guide blade is arranged in the flow guide cavity, and the flow guide blade is used for exhausting air in the groove from the exhaust hole when the motor runs; the vent hole and the exhaust hole are positioned on two sides of the axial direction of the bearing.

Further, the guide vane is a spiral vane, and the axis of the spiral vane is parallel to the axis of the motor shaft.

Further, the rear end cap is equipped with towards motor housing one side and follows motor shaft axial extension's boss, the bearing bore form in on the boss, the peripheral surface of boss is equipped with a plurality of heat dissipation muscle.

Furthermore, the groove is circular, the diameter of the groove is larger than the diameter of the motor shaft extending into one section of the bearing hole, and the groove and the motor shaft are concentrically arranged.

Furthermore, the depth of the groove is h, and the inner diameter of the bearing is C₁The diameter of the groove is C3, h and C₁And C₃Satisfies the following conditions: 1.5B < h, C₃＞1.2C₁Wherein B is the width of the bearing.

Further, the width of bearing is B, the shaft part length that the bearing place was gone up to the motor shaft is L, and L satisfies with B:

1.5B＜L＜2B。

further, the diameter of the vent hole is C₄，C₄Satisfies the following conditions: c is more than 3mm₄≤5mm。

Further, the diameter of the hole extending along the axial direction of the motor shaft is C₂The depth of a hole extending along the axial direction of the motor shaft is L₁The diameter of a shaft section matched with the bearing on the motor shaft is C₅The length of the shaft section where the bearing is arranged on the motor shaft is L, L₁、L、C₂And C₅Satisfy the requirement of：0.75C₅＜C₂＜0.85C₅，2L＜L₁＜2.5L。

Further, the pitch of guide vane is P, and guide vane is along motor shaft axial direction' S length is S, and P and S satisfy: p is more than 0.16S and less than 0.25S.

Further, the bottom of the bearing hole is provided with a sinking platform, and the groove forms the bottom of the sinking platform.

Has the advantages that: according to the invention, the vent hole is arranged in the groove, so that the air pressure inside and outside the bearing hole is balanced, meanwhile, the guide cavity is arranged on the motor shaft, the air in the groove is guided out from the exhaust hole by the guide blade in the guide cavity in the motor operation process, and the air in the motor shell enters from the vent hole to form a local circulating air path, so that the heat dissipation of the bearing hole is facilitated.

Drawings

The above and other objects, features and advantages of the present disclosure will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings. The drawings described below are merely exemplary embodiments of the present disclosure, and other drawings may be derived by those skilled in the art without inventive effort.

FIG. 1 shows an overall structure diagram of a motor adopting a blind hole rear end cover;

FIG. 2 is a schematic diagram of a prior art rear end cap employing blind holes;

FIG. 3 is a schematic view of the rear end cap, bearing and motor shaft connections in an embodiment of the present invention, with the arrows showing the air flow direction;

FIG. 4 shows a schematic view of a rear end cap in an embodiment of the invention;

FIG. 5 is a schematic diagram illustrating the connection position of the bearing and the rear end cover according to an embodiment of the present invention;

FIG. 6 illustrates a partial view of a motor shaft in an embodiment of the present invention;

fig. 7 shows a schematic view of a guide vane in an embodiment of the invention.

Reference numerals:

10-a motor housing; 20-rear end cap; 30-motor shaft; 40-a bearing; 50-guide vanes; 21-a bearing bore; 22-a groove; 23-a vent hole; 24-a rear end cap; a-a flow guide cavity; b-an exhaust hole; c-heat dissipation ribs; d-counter bore.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The terminology used in the embodiments of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the examples of the present invention and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, and "a" and "an" generally include at least two, but do not exclude at least one, unless the context clearly dictates otherwise.

It should be understood that the term "and/or" as used herein is merely one type of association that describes an associated object, meaning that three relationships may exist, e.g., a and/or B may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship.

It is also noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a good or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such good or system. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a commodity or system that includes the element.

The rear end cap that has higher dustproof grade motor at present is the blind hole structure, does not have radiator fan to dispel the heat, makes motor operation in-process bearing temperature too high, and simultaneously when the bearing installation, the dead space is formed easily to the dead hole inside, makes the inside and outside atmospheric pressure difference of dead hole cause the dismantlement difficulty. According to the invention, the groove is arranged at the bottom of the bearing hole, the vent hole is arranged on the side wall of the groove and used for keeping the air pressure inside and outside the bearing hole balanced, the flow guide cavity is used for guiding hot air in the groove out to the inner space of the motor shell when the motor runs, and the vent hole enters air to form a local circulating air path, so that the temperature of the bearing hole of the rear end cover of the motor is favorably reduced.

To further illustrate the technical solution of the present invention, the following specific examples are provided with reference to fig. 1 to 7.

Example 1

In the present embodiment, a motor is provided, as shown in fig. 3 and 4, including a motor housing 10 (not shown in fig. 3 and 4, refer to fig. 1), a rear end cover 20 and a motor shaft 30, where the rear end of the motor housing 10 is provided with an opening, the rear end cover 20 is fixedly mounted at the rear end of the motor housing 10 and seals the opening at the rear end of the motor housing 10, a bearing hole 21 is provided at a side of the rear end cover 20 facing the motor housing 10, a groove 22 extending in the axial direction of the motor housing 10 is provided at the bottom of the bearing hole 21, and a vent 23 communicating with the inner space of the motor housing 10 is provided at a side wall of the groove 22; one end of the motor shaft 30 penetrates through the motor housing 10 and is mounted in the bearing hole 21 through a bearing 40, a flow guide cavity a is arranged in one side of the bearing hole 21 of the motor shaft 30, the flow guide cavity a penetrates through the end face of the motor shaft 30, which is located in the bearing hole 21, and is communicated with the groove 22, an exhaust hole b communicated with the inner space of the motor housing 10 is arranged in the flow guide cavity a, a flow guide blade 50 is arranged in the flow guide cavity a, and the flow guide blade 50 is used for exhausting air in the groove 22 from the exhaust hole when the motor runs; the vent hole 23 and the exhaust hole b are located on both sides in the axial direction of the bearing shaft 40.

As an embodiment of this embodiment, the guide vane 50 may be a fan blade structure (not shown), and when the motor shaft 30 rotates, the guide vane 50 rotates, so that the air flow in the groove 22 generates a negative pressure and enters the air through the vent 23.

As a preferred embodiment of this embodiment, as shown in fig. 3 and 7, the guide vane 50 is a spiral vane, and the axis of the spiral vane is parallel to the axis of the motor shaft 30, so that the air in the groove can be better discharged from the exhaust hole b and the air can be prevented from being locally accumulated in the guide chamber a when the spiral vane rotates compared with the fan blade. The center of the helical blade is fixedly installed or a shaft, the shaft and the motor can be fixedly connected together through a connecting rod 30, and the peripheral edge of the helical blade can also be welded on the side wall of the diversion cavity a of the motor shaft. The spiral blade is positioned at one end of the groove 22 and is an air inlet end, and the exhaust hole b is arranged at the other end, far away from the groove 22, of the spiral blade, so that heat can be conveniently brought out of the bearing hole.

In this embodiment, the vent hole 23 and the exhaust hole b are located at two sides of the axial direction of the bearing shaft 40, the flow guide cavity a is located inside the motor shaft 30 and penetrates through the bearing hole 21, and a shaft section where the motor shaft 30 and the bearing 40 are matched is of a hollow structure, so that heat generated by the bearing 40 during the operation of the motor is transferred from the motor shaft 30 to the flow guide cavity a, and the temperature of the bearing 40 is reduced.

The number of the exhaust holes b may be plural.

The vent holes 23 in this embodiment not only play a role of balancing the internal and external air pressures when the bearing is installed, but also form a circulating air path through the rotation of the guide vanes 50 when the motor is running, thereby reducing the temperature of the bearing 40.

The inner surface of the motor housing 10 forms a stator mounting hole, and the bearing hole 21, the motor shaft 30 and the stator mounting hole are coaxially arranged in this embodiment.

In order to further improve the heat dissipation of the bearing 40 in the bearing hole, preferably, as shown in fig. 4, a boss extending along the axial direction of the motor shaft 30 is disposed on one side of the rear end cover 20 facing the motor housing 10, the bearing hole 21 is formed on the boss, and a plurality of heat dissipation ribs c are disposed on the outer peripheral surface of the boss.

Further, the groove 22 is circular, the diameter of the groove 22 is larger than the diameter of a section of the motor shaft 30 extending into the bearing hole 21, and the groove 22 and the motor shaft are concentrically arranged.

Optionally, as shown in fig. 3 and 4, in this embodiment, a counter bore d concentric with the bearing hole 21 is disposed at the bottom of the bearing hole 21, and the groove 22 is disposed at the bottom of the counter bore d, wherein the diameter of the counter bore d is smaller than the outer diameter of the outer ring of the bearing 40 and larger than the outer diameter of the inner ring of the bearing 40, so that the inner ring and the outer ring of the bearing 40 are prevented from being on the same plane, the resistance of the motor during operation is increased, and meanwhile, the end face of the bearing 40 is also abraded.

Further, as shown in fig. 5, the depth of the groove 22 is h, and the inner diameter of the bearing is C₁The diameter of the groove is C3, h and C₁And C₃Satisfies the following conditions: 1.5B < h, C₃＞1.2C₁Wherein B is the width of the bearing, which can prevent the motor shaft 30 from interfering with the groove 22 after extending out of the bearing 40 during the operation of the motor.

Further, as shown in fig. 5 and 6, the width of the bearing is B, the length of the shaft section of the motor shaft 30 where the bearing 40 is located is L, and L and B satisfy: l is more than 1.5B and less than 2B, thereby being convenient for positioning and press mounting of the bearing, ensuring the mounting quality of the bearing and avoiding the noise of the bearing.

Further, as shown in fig. 5, the rear end cap 20 in this embodiment may be formed by casting, and the diameter of the vent hole is C₄，C₄Satisfies the following conditions: c is more than 3mm₄The thickness is less than or equal to 5mm, the die opening is convenient, the rate of finished products is improved, and the number of the vent holes is multiple, and can be selected to be 2-4.

Further, as shown in fig. 6, the diameter of the hole in the motor shaft extending in the axial direction thereof is C₂The depth of a hole extending along the axial direction of the motor shaft is L₁The diameter of a shaft section matched with the bearing on the motor shaft is C₅The length of the shaft section where the bearing is arranged on the motor shaft is L, L₁、L、C₂And C₅Satisfies the following conditions: 0.75C₅＜C₂＜0.85C₅，2L＜L₁Less than 2.5L, not only can ensure the strength of the motor shaft 30, but also can ensure the strength of the motor shaftThe heat radiation effect of the bearing 40 is ensured.

Further, as shown in fig. 7, the pitch of the guide vane is P, the length of the guide vane along the axial direction of the motor shaft is S, and P and S satisfy: p is more than 0.16S and less than 0.25S, and the air-cooling heat pipe has better air conductivity and is beneficial to heat dissipation.

Alternatively, the vent hole 23 and the exhaust hole b are both holes extending in the radial direction of the motor shaft 30.

As shown in fig. 2, the air pressure balance groove e of the bearing hole 21 of the rear end cap 20 in the prior art has both an axially extending groove and a radially extending groove, which is complicated to machine and easily damages the tool during the manufacturing process.

In the embodiment, the bottom of the bearing hole 21 is provided with the groove 22, the side wall of the groove 22 is provided with the vent hole, the vent hole is directly formed by casting, the groove 22 and the bearing hole 21 can be processed together, and the manufacturing is simple and convenient.

Exemplary embodiments of the present disclosure are specifically illustrated and described above. It is to be understood that the present disclosure is not limited to the precise arrangements, instrumentalities, or instrumentalities described herein; on the contrary, the disclosure is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.