阅读说明：本技术 具有阻火结构的电池模块、包括其的电池组、车辆和储能系统 (Battery module with fire barrier structure, battery pack including same, vehicle and energy storage system ) 是由 柳相宇 崔智洵 姜达模 崔容硕 于 2020-11-02 设计创作，主要内容包括：根据本公开的实施例的电池模块包括：子模块,其包括多个电池单元；下壳体,用于容纳子模块并具有开口；第一壳体盖,其联接至下壳体,覆盖下壳体的开口,并具有进气口；第二壳体盖,其从上方联接至第一壳体盖以在它们之间形成气体容纳空间,并具有出气口；以及使用铰链的可变分隔结构,其安装在气体容纳空间中,分隔气体容纳空间以限定气体排出路径,从而增加与子模块中产生的气体一起通过进气口进入气体容纳空间的火焰的移动路径。(A battery module according to an embodiment of the present disclosure includes: a submodule including a plurality of battery cells; a lower housing for receiving the sub-module and having an opening; a first housing cover coupled to the lower housing, covering the opening of the lower housing, and having an air inlet; a second housing cover coupled to the first housing cover from above to form a gas accommodating space therebetween, and having a gas outlet; and a variable partition structure using a hinge, installed in the gas accommodating space, partitioning the gas accommodating space to define a gas exhaust path, thereby increasing a moving path of a flame entering the gas accommodating space through the gas inlet together with gas generated in the sub-module.)

1. A battery module includes

A sub-module comprising a plurality of battery cells;

a lower housing for receiving the sub-module and having an opening;

a first housing cover coupled to the lower housing, covering the opening of the lower housing, and having an air inlet;

a second housing cover coupled to the first housing cover from above to form a gas accommodating space therebetween, and having a gas outlet; and

a variable partition structure using a hinge installed in the gas receiving space, partitioning the gas receiving space to define a gas exhaust path, thereby increasing a moving path of a flame entering the gas receiving space through the gas inlet together with gas generated in the sub-module.

2. The battery module according to claim 1, wherein the hinge-using variable partition structure comprises at least one hinge structure and at least two partition structures,

the hinge structure includes a hinge shaft and hinge caps inserted and fixed at both ends of the hinge shaft,

the two partition structures are rotatably coupled about the hinge axis.

3. The battery module of claim 2, wherein the partition structure has a first handle structure at one end and a second handle structure at the other end, the first handle structure having a slot through which the hinge shaft passes, the second handle structure having two slots through which the hinge shaft passes,

the second handle structure of either partition structure and the first handle structure of the other partition structure are assembled to each other so that the slots are vertically aligned,

the partition structures are connected to each other by inserting the hinge shafts into the slots.

4. The battery module of claim 3, wherein the first housing cover comprises:

a cover accommodating part depressed downward; and

a cover extension extending outwardly from a top periphery of the cover receiving portion.

5. The battery module of claim 4, wherein the lower housing comprises:

a sub-module accommodating part for accommodating the sub-module; and

a housing extension extending outwardly from a top periphery of the sub-module receptacle at a periphery of the opening; and is

The cover extension of the first housing cover is placed on the housing extension, and the second housing cover is coupled in contact with the cover extension of the first housing cover.

6. The battery module of claim 5, wherein the housing extension of the lower housing, the cover extension of the first housing cover, and the second housing cover have vertically aligned coupling holes.

7. The battery module according to claim 6, wherein a nut is coupled with a bolt passing through the coupling hole, and a sealing member is provided between the first case cover and the second case cover.

8. The battery module according to claim 4, wherein the first housing cover has a plurality of insertion grooves formed on a circumference of an inner sidewall of the cover receiving part to fix the first or second handle structure of the partition structure.

9. The battery module of claim 4, wherein the first housing cover has horizontal and vertical grid-shaped slots in the cover receiving portion for receiving the partition structures, and slots at intersections of the grid shapes for receiving the hinge structures.

10. The battery module of claim 9, wherein the partition structures are inserted into some slots and the partition structures are not inserted into other slots, and a flame is blocked by the partition structures and passes through the slots not inserted into the partition structures.

11. The battery module of claim 10, wherein the separation structure is configured to move a flame in a zigzag or spiral shape.

12. The battery module according to claim 1, wherein the air inlet and the air outlet are disposed at opposite sides in a width direction of the battery module.

13. A battery pack comprising at least one battery module according to any one of claims 1 to 12.

14. A vehicle comprising at least one battery pack according to claim 13.

15. An energy storage system comprising at least one battery pack according to claim 13.

Technical Field

The present invention relates to a battery module having a fire barrier structure and a battery pack including the same. More particularly, the present disclosure relates to a battery module and a battery pack including the same, the battery module having the following structure: when gas and flame are generated due to the malfunction of the battery cells accommodated in the module case, the gas is forced to be discharged from the battery module and the flame is prevented from moving to the outside of the battery module. Additionally, the present disclosure relates to a vehicle and an Energy Storage System (ESS) including the battery pack.

The present application claims priority from korean patent application No. 10-2020-0046950, filed in korean patent office at 17.4.2020, the disclosure of which is incorporated herein by reference.

Background

A battery pack for an Energy Storage System (ESS) or as a vehicle power source is configured to operate normally under installation conditions and in use conditions without being subject to risks due to external physical factors during use. A battery pack for an ESS or vehicle may include at least one battery module and a Battery Management System (BMS) electrically connected to the battery module.

A battery pack for an ESS or a vehicle includes a plurality of battery cells to ensure sufficient capacity and output, and the battery pack needs to be designed to ensure user safety in the event of a failure in the use of some of the battery cells. For example, when gas leakage and combustion occur due to the degassing of the battery cells in the battery modules of the battery pack, it is necessary to force the gas to be discharged from the battery modules to reduce the internal pressure of the battery modules while the flame is terminated within the battery modules. In order to prevent the flame generated in the battery module from moving to the outside through the exhaust holes formed to force the gas to be exhausted, a flame moving path may be formed as long as possible to extend the time required for the flame to move from the position where it is generated to the exhaust holes.

However, the number of battery cells accommodated in the battery module and the capacity and voltage of each battery cell may vary according to the purpose of use of the battery module, and accordingly, the total capacity and output voltage of the battery module may vary. Therefore, when gas and flame are generated due to the malfunction of the battery module, the gas and flame may be generated to different degrees according to the purpose of use of the battery module, and it is necessary to design the lengths of the gas and flame moving paths differently to ensure safety.

From this viewpoint, it is required to develop a module case and a battery module having a structure in which the moving path of gas and flame generated in the battery module is freely adjusted.

Disclosure of Invention

Technical problem

The present disclosure is directed to solving the above-mentioned problems, and therefore, the present disclosure is directed to providing a battery module having a structure in which a moving path of gas and flame generated in the battery module is freely adjusted, and thus the length of a discharge path of gas and flame can be easily adjusted through a simple work without replacing a module case even though the applied voltage and capacity of the battery cell are changed.

The purpose of the present disclosure is not limited to the above purpose, and these and other purposes will be clearly understood by those skilled in the art from the following detailed description.

Technical scheme

In order to solve the above-mentioned problems, a battery module according to an embodiment of the present disclosure includes: a submodule including a plurality of battery cells; a lower housing for receiving the sub-module and having an opening; a first housing cover coupled to the lower housing, covering the opening of the lower housing, and having an air inlet; a second housing cover coupled to the first housing cover from above to form a gas accommodating space therebetween, and having a gas outlet; and a variable partition structure using a hinge, installed in the gas accommodating space, partitioning the gas accommodating space to define a gas exhaust path, thereby increasing a moving path of a flame entering the gas accommodating space through the gas inlet together with gas generated in the sub-module.

Preferably, the variable partition structure using a hinge includes at least one hinge structure including a hinge shaft and hinge caps inserted and fixed at both ends of the hinge shaft, and at least two partition structures rotatably coupled around the hinge shaft.

In particular, the partition structure may have a first handle structure at one end and a second handle structure at the other end, the first handle structure having a slot through which the hinge shaft passes, the second handle structure having two slots through which the hinge passes, the second handle structure of either partition structure and the first handle structure of the other partition structure may be assembled to each other such that the slots are vertically aligned, and the partition structures may be connected to each other by inserting the hinge shaft into the slots.

In a preferred embodiment, the first housing cover includes a cover receiving portion recessed downward and a cover extension extending outward from a top periphery of the cover receiving portion.

The lower case may include: a sub-module accommodating part for accommodating the sub-module; and a housing extension extending outwardly from a top periphery of the sub-module receiving part at a periphery of the opening, the cover extension of the first housing cover may be placed on the housing extension, and the second housing cover may be coupled in contact with the cover extension of the first housing cover.

In this case, the housing extension of the lower housing, the cover extension of the first housing cover, and the second housing cover may have vertically aligned coupling holes.

Accordingly, the nut may be coupled to the bolt passing through the coupling hole with the sealing member interposed between the first case cover and the second case cover.

In a preferred embodiment, the first housing cover has a plurality of insertion grooves formed on a circumference of an inner sidewall of the cover receiving part to fix the first handle structure or the second handle structure of the partition structure.

Preferably, the first housing cover has horizontal and vertical grid-shaped slots for accommodating the partition structures in the cover accommodation portion, and slots for accommodating the hinge structures at the intersections of the grid shapes.

The partition structure is inserted into some of the slots and the partition structure is not inserted into the other slots, and the flame is blocked by the partition structure and passes through the slots into which the partition structure is not inserted.

In this case, the partition structure may be arranged to move the flame in a zigzag or spiral shape.

Preferably, the air inlet and the air outlet are disposed at opposite sides in the width direction of the battery module.

In order to solve the above-mentioned problems, a battery pack according to an embodiment of the present disclosure includes at least one battery module according to an embodiment of the present disclosure.

In order to solve the above-described problems, a vehicle according to an embodiment of the present disclosure includes at least one battery pack according to an embodiment of the present disclosure.

In order to solve the above-described problems, an energy storage system according to an embodiment of the present disclosure includes at least one battery pack according to an embodiment of the present disclosure.

Technical effects

According to an aspect of the present disclosure, the moving path of the gas and the flame generated in the battery module may be freely adjusted, so that the length of the discharge path of the gas and the flame may be easily adjusted through a simple work without exchanging the module case even in the case where the applied voltage and the capacity of the battery cell are changed.

The present disclosure designs an exhaust channel to discharge exhaust gas at the top of a battery module when thermal runaway of the battery module occurs, and to prevent flame from being exposed to the outside by a variable partition structure using a hinge. Accordingly, the present disclosure provides a battery module with a fire barrier structure. When the flame generated in the sub-module enters the gas accommodating space through the gas inlet together with the gas, it is possible to prevent the flame from moving to the outside from the gas outlet and to let the flame gradually extinguish in the gas accommodating space by increasing the moving path of the flame.

The variable partition structure using a hinge in the present disclosure can assemble a desired number of parts and use standardized parts, which makes mass production easy. In addition, the partition structure can be rotated left and right about the hinge axis so as to be placed in a desired direction.

The variable partition structure using a hinge also functions as a rigid structure like a bead, and an appropriate number can be selected in consideration of the relationship between the rigidity suppression and the material cost. That is, when the explosion is small, the number of required partition structures can be reduced to reduce material costs. When the explosion is large, the number of the partition structures may be increased to increase the strength, although the material cost is high.

Drawings

The accompanying drawings illustrate preferred embodiments of the present disclosure and, together with the detailed description of the disclosure described below, serve to provide a further understanding of the technical features of the disclosure, and therefore, the disclosure is not to be construed as being limited to the accompanying drawings.

Fig. 1 is a perspective view of a battery module according to an embodiment of the present disclosure.

Fig. 2 is a view illustrating the battery module of fig. 1 with the second case cover removed.

Fig. 3 is a view illustrating a lower case included in the battery module of fig. 1.

Fig. 4 is a diagram illustrating sub-modules included in the battery module of fig. 1.

Fig. 5 is a diagram illustrating a process of accommodating sub-modules in the lower case of fig. 3.

Fig. 6 is a view illustrating a first case cover included in the battery module of fig. 1.

Fig. 7 is a view illustrating a process of coupling a lower case to a first case cover included in the battery module of fig. 1.

Fig. 8 is a view illustrating a process of mounting a variable partition structure using a hinge in a first case cover included in the battery module of fig. 1.

Fig. 9 is a view illustrating a process of mounting a sealing member in a first case cover included in the battery module of fig. 1.

Fig. 10 is a view illustrating a process of mounting a second housing cover on a first housing cover included in the battery module of fig. 1.

Fig. 11 is a view illustrating a coupling process of the lower case, the first case cover, and the second case cover included in the battery module of fig. 1.

Fig. 12 is a view illustrating a hinge structure included in the battery module of fig. 1.

Fig. 13 is a view illustrating a partition structure included in the battery module of fig. 1.

Fig. 14 to 16 are diagrams illustrating a process of assembling one hinge structure and two partition structures into a unit structure.

Fig. 17 is a view illustrating a variable partition structure using a hinge included in the battery module of fig. 1.

Fig. 18 is a diagram illustrating a gas movement path in the battery module of fig. 1.

Fig. 19 and 20 are diagrams illustrating gas movement paths in a battery module according to another embodiment of the present disclosure.

Fig. 21 is a schematic view illustrating a battery pack according to another embodiment of the present disclosure.

Fig. 22 is a schematic diagram illustrating a vehicle including a battery pack according to still another embodiment of the present disclosure.

Detailed Description

Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. Before the description, it should be understood that the terms used in the specification and the appended claims should not be construed as limited to general and dictionary meanings, but interpreted based on the meanings and concepts corresponding to technical aspects of the present disclosure on the basis of the principle that the inventor is allowed to define terms appropriately for the best explanation. Accordingly, the embodiments described herein and depicted in the drawings are only the most preferred embodiments of the present disclosure and are not intended to fully describe the technical aspects of the present disclosure, so it should be understood that various other equivalent substitutions and modifications may be made thereto at the time of filing the application.

First, a schematic structure of a battery module according to an embodiment of the present disclosure will be described with reference to fig. 1 and 2. Fig. 1 is a perspective view of a battery module 1 according to an embodiment of the present disclosure. Fig. 2 is a view illustrating the battery module 1 of fig. 1 with the second case cover 230 removed.

Referring to fig. 1 and 2, a battery module 1 according to an embodiment of the present disclosure includes a module case 200. The module case 200 includes a sub-module (not shown) and a variable partition structure 400 using a hinge. In addition, the battery module 1 may further include a gasket 300 to ensure sealability.

The module case 200 includes a lower case 210, a first case cover 220, and a second case cover 230. The lower case 210, the first case cover 220, and the second case cover 230 are coupled by bolts B. The module case 200 may accommodate battery cells or sub-modules. The first and second housing covers 220, 230 are placed on top of the lower housing 210 in the Z-axis direction and are coupled to form a firestop structure. In this case, the first case cover 220 forms a discharge path lower plate, and the second case cover 230 forms a discharge path upper plate.

The variable partition structure 400 using a hinge is fixed and received on the first housing cover 220, and forms a flame discharge path P between the first housing cover 220 and the second housing cover 230.

With the battery module 1, when a fire breaks out in the sub-module, a flame can be caught between the first case cover 220 and the second case cover 230. The battery module 1 may force gas out of the battery module 1 through the gas outlet H2 of the second case cover 230 and block or extinguish flames in the battery module 1.

The length and direction of the variable partition structure 400 using the hinge can be freely adjusted. Thus, different battery module sizes may be accommodated. The variable partition structure 400 using the hinge can freely adjust the moving path of the gas and the flame generated in the battery module 1. Even if the applied voltage and capacity of the battery cells are changed, the length of the discharge path of the gas and flame can be easily adjusted by changing the work of the variable partition structure 400 using the hinge without replacing the module case 200.

Hereinafter, the detailed structure and manufacturing method of the battery module 1 will be described in detail with reference to fig. 3 to 11 together with fig. 1 and 2.

Fig. 3 is a view illustrating the lower case 210 included in the battery module 1 shown in fig. 1.

Referring to fig. 3, the lower case 210 corresponds to a bottom plate having an open top. The lower case 210 has an opening O at the top in the Z-axis direction, and can accommodate the sub-modules in an accommodation space formed in the center. The lower case 210 includes a sub-module receiving part 211 and a case extension part 212, the sub-module receiving part 211 being depressed downward (Z-axis direction) at the center, and the case extension part 212 extending outward from the top periphery of the sub-module receiving part 211 at the periphery of the opening O. The sub-modules are accommodated in the sub-module accommodating parts 211. A plurality of first coupling holes 212a are provided at predetermined intervals on the housing extension 212. The first coupling hole 212a provides a space into which the bolt B is inserted to couple the lower case 210 to the first and second case covers 220 and 230.

Fig. 4 is a diagram illustrating the sub-module 100 included in the battery module 1.

Referring to fig. 4, the sub-module 100 includes a plurality of battery cells 110 received in the inner receiving space of the lower case 210 and stacked in contact with each other. In addition, the sub-module 100 may further include a pair of bus bar frames 120, each bus bar frame 120 being coupled to both sides in a length direction (X-axis direction) of the cell stack, in addition to the cell stack formed by stacking the plurality of battery cells 110.

The battery cell 110 may include, for example, a pouch type battery cell. The battery cell 110 has a pair of electrode leads 111. The pair of electrode leads 111 may be drawn out at both sides in the longitudinal direction (X-axis direction) of the battery cell 110.

The bus frame 120 is coupled to the cell stack and electrically connects the plurality of battery cells 110. That is, the electrode leads 111 are drawn out through slits formed in the bus bar frame 120, and coupled to the bus bars provided in the bus bar frame 120. The electrical connection between the neighboring battery cells 110 is established through the coupling between the electrode leads 111 and the bus bars.

Fig. 5 is a diagram illustrating a process of accommodating the sub-module 100 in the lower case 210 of fig. 3.

Referring to fig. 5, to assemble the battery module 1, first, the lower case 210 is prepared, and the sub-module 100 is inserted downward (in the Z-axis direction) through the opening O of the lower case 210. The submodule 100 is placed in the submodule receiving portion 211.

Fig. 6 is a diagram illustrating the first housing cover 220 included in the battery module 1.

Referring to fig. 6, the first housing cover 220 has a substantially rectangular plate shape in the X-Y plane and has an air inlet H1 formed therethrough at one of four corner regions. The first housing cover 220 includes a cover receiving part 221 recessed downward (in the Z-axis direction) and a cover extension part 222 extending outward from the top outer circumference of the cover receiving part 221. The position of the intake port may vary depending on the intake and exhaust directions. In this embodiment, the air inlet H1 is provided at a corner region of the cover accommodating part 221. In order to secure a sufficient length of the flame discharge path, the intake port H1 is preferably formed at a corner region of the cover receiving part 221, but the intake port may be formed at a central region of the cover receiving part 221 according to design.

A plurality of insertion grooves 221a are provided on the circumference of the inner sidewall of the cover receiving part 221 to insert/fix the variable partition structure 400 using a hinge. The cover receiving part 221 has grooves 221b, 221c into which the partition structure 400 using a hinge is inserted. A plurality of insertion grooves 221a and a plurality of grooves 221b, 221c are provided, and some of the grooves may be used to insert/fix the variable partition structure 400 using a hinge. The designer may implement the variable partition structure 400 using the hinge to form various flame discharge paths by selecting some of the plurality of insertion grooves 221a and the plurality of grooves 221b, 221 c.

A plurality of second coupling holes 222a formed at predetermined intervals are provided on the cover extension 222. The second coupling hole 222a provides a space for inserting the bolt B to couple the first case cover 220 to the lower case 210 and the second case cover 230.

The first housing cover 220 may have a sealing member groove 222b formed in the cover extension 222, and in this case, the sealing member may be inserted into the sealing member groove 222 b.

Fig. 7 is a diagram illustrating a process of coupling the lower case 210 to the first case cover 220.

Referring to fig. 7, the first housing cover 220 covers the opening O of the lower housing 210 accommodating the sub-module 100 and is coupled to the top of the lower housing 210. Specifically, the coupling between the first case cover 220 and the lower case 210 is performed in a state where the cover extension 222 of the first case cover 220 is in contact with the case extension 212 of the lower case 210. When the first housing cover 220 is coupled to the lower housing 210, the first coupling hole 212a and the second coupling hole 222a are arranged at one-to-one matching positions so that they are vertically aligned, and the air inlet H1 is communicated with the sub-module accommodating part 211 of the lower housing 210. Therefore, when gas and flame are generated due to the exhaust of a certain cell 110 of the sub-module 100 in the lower case 210, the gas and flame enter the cover receiving part 221 of the first case cover 220 through the gas inlet H1.

Fig. 8 is a diagram illustrating a process of installing the variable partition structure 400 using a hinge in the first housing cover 220.

Referring to fig. 8, the variable partition structure 400 using a hinge is fixed and received on the first housing cover 220. In this case, the insertion groove 221a and the grooves 221b, 221c described with reference to fig. 6 are used. The insertion groove 221a and the grooves 221b, 221c allow the variable partition structure 400 using a hinge to be well received in the cover receiving part 221 of the first housing cover 220 without movement or separation. The direction of the variable partition structure 400 using a hinge and/or the number of unit structures of the variable partition structure 400 using a hinge may vary according to the discharge path. A detailed description thereof will be provided below.

Fig. 9 is a diagram illustrating a process of mounting the sealing member in the first housing cover 220.

As described with reference to fig. 6, the first housing cover 220 may have a sealing member groove 222b formed in the cover extension 222, in which case a sealing member such as a gasket 300 may be inserted into the sealing member groove 222 b. When the gasket 300, which is a sealing member, is inserted as shown in fig. 9, the sealability of the coupling interface between the first housing cover 220 and the second housing cover 230 may be enhanced.

Fig. 10 is a view illustrating a process of mounting the second housing cover 230 on the first housing cover 220, and fig. 11 is a view illustrating a process of coupling the lower housing 210, the first housing cover 220, and the second housing cover 230.

Referring to fig. 10, the second housing cover 230 has a substantially rectangular plate shape in the XY plane and includes an air outlet H2, and the second housing cover 230 is coupled to the first housing cover 220 from the top of the first housing cover 220. The position of the air outlet may vary according to the air intake and exhaust directions in the same manner as the air inlet, and in this embodiment, the air outlet is formed at one of the corner regions of the second housing cover 230 as an example. In order to ensure a flame exit path of sufficient length, the distance between the outlet H2 and the inlet H1 in the X-Y plane is preferably as long as possible. Since the air inlet H1 is formed at any one corner region of the cover receiving part 221, the air outlet H2 may be formed at the other corner region of the second case cover 230. The air outlet H2 may be formed at a central region of the second case cover 230 according to design.

A plurality of third coupling holes 232a formed at predetermined intervals are provided in the second housing cover 230. The third coupling hole 232a provides a space for inserting the bolt B to couple the first case cover 220 to the lower case 210 and the second case cover 230.

In this case, the first coupling hole 212a of the housing extension 212, the second coupling hole 222a of the cover extension 222, and the third coupling hole 232a of the second housing cover 230 are vertically aligned. The cover extension 222 of the first housing cover 220 is placed on the housing extension 212, the second housing cover 230 is in contact with the cover extension 222 of the first housing cover 220, and the first, second, and third coupling holes 212a, 222a, and 232a, which are placed in alignment, are coupled together by inserting nuts N into bolts B penetrating the coupling holes, as shown in fig. 11.

Meanwhile, the second housing cover 230 may have the same shape and structure as the first housing cover 220. In this case, the first and second housing covers 220 and 230 are coupled upside down. That is, when the first and second housing covers 220 and 230 are coupled to each other, the cover receiving part 221 of the first housing cover 220 is recessed downward, and the cover receiving part 221 of the second housing cover 230 is recessed upward. In addition, the air outlet H2 of the second case cover 230 is disposed opposite to the air inlet H1 of the first case cover 220 along the width direction (Y-axis direction) of the battery module 1. As described above, the first and second housing covers 220 and 230 may have 180 ° rotational symmetry, and thus, the cover receiving parts 221 of the first and second housing covers 220 and 230 may be coupled to each other with their cover extensions 222 contacting each other.

In any case, when the first and second case covers 220 and 230 are coupled, a space for accommodating gas and flame entering from the lower case 210 through the gas inlet H1 is provided between the first and second case covers 220 and 230. The gas and the flame entering the space pass through the discharge path P formed by the variable partition structure 400 using the hinge as described below, during which the flame is no longer present, and the gas exits the battery module 1 through the gas outlet H2, and the internal pressure of the battery module 1 may be reduced.

The variable partition structure 400 using the hinge will be described in more detail with reference to fig. 12 to 17 and fig. 2 and 8.

As shown in fig. 2 and 8, the variable partition structure 400 using a hinge is installed in the gas accommodation space formed between the first housing cover 220 and the second housing cover 230, and partitions the gas accommodation space to define the gas discharge path P. The variable partition structure 400 using the hinge increases the moving path of the flame which is present in the sub-module 100 and enters the gas containing space through the gas inlet H1 together with the gas. When the variable partition structure 400 using a hinge is provided to allow the flame to move in a zigzag or spiral shape to prevent the flame from directly moving to the outside through the gas outlet H2, the flame is not discharged and may no longer exist in the gas accommodating space. The variable partition structure 400 using a hinge may be installed across the cover receiving part 221 in a length direction (X-axis direction) and/or a width direction (Y-axis direction) of the first housing cover 220. In this embodiment, it is exemplified that a plurality of variable partition structures 400 using hinges are installed across the cover accommodating part 221 in the length direction (X-axis direction) of the first housing cover 220.

A plurality of variable partition structures 400 using hinges may be installed at predetermined intervals in the width direction (Y-axis direction) of the first and second case covers 220 and 230. In this embodiment, the variable partitioning structures 400 using hinges are shorter in length than the cover receiving part 221, and some of the variable partitioning structures 400 using hinges are inserted into the left insertion groove 221a and fixed into the cover receiving part 221 at one end in the length direction, and other of the variable partitioning structures 400 using hinges are inserted into the right insertion groove 221a and fixed into the cover receiving part 221 at the other end in the length direction.

The hinge-using variable partitioning structure 400, which is inserted into the left insertion groove 221a at one end in the length direction, and the hinge-using variable partitioning structure 400, which is inserted into the right insertion groove 221a at the other end in the length direction, are alternately installed at predetermined intervals along the width direction (Y-axis direction) of the first and second housing covers 220 and 230, and partition the gas accommodating space between the first and second housing covers 220 and 230 to allow the gas to move in a zigzag shape.

Referring to fig. 12 to 17, the variable partition structure 400 using a hinge includes at least one hinge structure 410 and at least two partition structures 420.

As shown in fig. 12, the hinge structure 410 includes a hinge shaft 412 that can be placed in the Z-axis direction and hinge caps 414 inserted and fixed to both ends of the hinge shaft 412. Two partition structures 420 are rotatably coupled about hinge axis 412. This is a hinged coupling. Hinge axis 412 is a cylindrical rod shape such that two partition structures 420 can rotate about hinge axis 412.

Referring to fig. 13, the partition structure 420 includes a platelet-shaped body 422, and a first handle structure 424 at one end of the body 422 and a second handle structure 426 at the other end. The first handle structure 424 has a slot through which the hinge axis 412 passes perpendicularly and the second handle structure 426 has two slots through which the hinge axis 412 passes perpendicularly. The slot through which the hinge shaft 412 vertically passes has a circular shape having an inner diameter similar to an outer diameter of the cylindrical rod-shaped hinge shaft 412. The first and second handle structures 424 and 426 have circular peripheries that define circular slots.

Fig. 14 to 16 are diagrams illustrating a process of assembling one hinge structure and two partition structures into a unit structure.

First, as shown in FIG. 14, the second handle structure 426 of any one of the separation structures 420 and the first handle structure 424 of another one of the separation structures 420 are brought together. Thus, the slots through which the hinge axis 412 passes are vertically aligned. Subsequently, partition structure 420 is assembled by inserting hinge shaft 412 into the groove. Subsequently, when the hinge caps 414 are inserted and fixed to both ends of the hinge shaft 412, a stable unit structure is formed without the hinge shaft 412 sliding out of the slots. In the presence of hinge cap 414, two partition structures 420 may rotate about hinge axis 412 without sliding hinge axis 412 out.

Since only three components (one hinge structure 410 and two partition structures 420) are used to form a unit structure defining the discharge path, assembly is very easy and standardization and simplification are achieved.

By repeating the above process a desired number of times, a necessary number of unit structures can be additionally connected. For example, as shown in fig. 17, the variable partition structure 400 using a hinge may be provided to be slightly shorter than the length of the cover receiving part 221.

The variable partition structure 400 using a hinge used in the present disclosure may be formed by standardizing the hinge structure 410 and the partition structure 420 and assembling a desired number of hinge structures 410 and partition structures 420. By increasing and decreasing the number of hinge structures 410 and partition structures 420, the length of the variable partition structure 400 using a hinge can be adjusted. In addition, since the partition structure 420 can be rotated left and right about the hinge shaft 412, the partition structure 420 can be arranged in a horizontal or vertical direction as needed. Therefore, the moving path of the gas and flame generated in the battery module can be freely adjusted, so that the length of the discharge path of the gas and flame can be easily adjusted by a simple work without replacing the module case even if the applied voltage and capacity of the battery cell are changed. Expandability can be achieved according to the type of the battery module, and mass production is easy.

Fig. 18 is a diagram illustrating the gas discharge path P in the battery module 1.

Referring to fig. 18, the first handle structure 424 or the second handle structure 426 of the partition structure 420 is inserted or fixed to the insertion groove 212a formed in the first housing cover 220. The insertion groove 212a has a circular groove shape to conform to the peripheral shape of the first handle structure 424 or the second handle structure 426, and the body 422 of the partition structure 420 extends from the side toward the cover receiving part 221. When the first handle structure 424 or the second handle structure 426 of the partition structure 420 is inserted into the insertion slot 212a in a downward direction (i.e., in the Z-axis direction), the first handle structure 424 or the second handle structure 426 of the partition structure 420 cannot slide out of the side of the insertion slot 212a and is fixed in place.

The cover accommodating part 221 of the first housing cover 220 has grooves 221b of horizontal and vertical lattice shapes and grooves 221c at intersections of the lattice shapes. The partition structure 420 is received in the groove 221b and the hinge structure 410 is received in the groove 221 c. The slot 221c that receives the hinge structure 410 is a circular slot to conform to the XY-plane projected shape of the hinge cap 414 of the hinge structure 410. The groove 221b that receives the partition structure 420 is a rectangular groove to conform to the XY plane projection shape of the body 422 of the partition structure 420. In the case where the hinge cap 414 and the body 422 of the partition structure 420 have different XY plane projection shapes, the shapes of the groove 221b accommodating the partition structure 420 and the groove 221c accommodating the hinge structure 410 may be changed accordingly.

As described above, the cover receiving part 221 has a plurality of insertion grooves 221a to insert/fix the variable partition structure 400 using a hinge on the circumference of the inner sidewall of the cover receiving part 221. In addition, the cover receiving part 221 has grooves 221b, 221c to insert the partition structure 420 using a hinge. A plurality of insertion grooves 221a and a plurality of grooves 221b, 221c may be provided, and only some of the grooves may be used to insert/fix the variable partition structure 400 using the hinge. The designer may implement the variable partition structure 400 using the hinge by selecting some of the plurality of insertion grooves 221a and the plurality of grooves 221b, 221c to form various flame discharge paths.

The partition structure 420 is inserted into some slots 221b, but not into other slots. The flame is blocked by the partition structure 420 and passes through the slots where the partition structure 420 is not inserted.

Some of the grooves 221b are not inserted by the partition structure 420, and the open grooves 221b form an exhaust path P along which the gas and the flame move. In this embodiment, taking the variable partition structure 400 using hinges, which is sparsely arranged, as an example, the flames entering the gas accommodating space through the gas inlet H1 of the first housing cover 220 together with the gas generated in the sub-module 100 are not directly discharged through the gas outlet H2 of the second housing cover 230, but are moved a long distance in a zigzag manner within the gas accommodating space. The flame entering with the gas is blocked in the exhaust path P to prevent the flame from moving to the outside. Only the gas is forced to be discharged through the gas outlet H2, thereby ensuring safety.

Meanwhile, referring to fig. 19 and 20, the battery module 1 according to the embodiment of the present disclosure may effectively prevent flames from moving to the outside while smoothly discharging gas generated in the sub-module 100, by changing the number and arrangement of the variable partition structures 400 using hinges as needed.

The partition structure 420 also functions as a rigid structure like beads, and an appropriate number can be selected in consideration of the relationship between the rigidity suppression and the material cost. For example, in the case of fig. 18, due to a large explosion, a large number (e.g., 7) of variable partition structures 400 using hinges are used to increase strength in spite of high material costs.

In fig. 19, the number (e.g., 3) of the variable partition structures 400 using the hinge is smaller than that in fig. 18. When the explosion is small, the number of the variable partition structures 400 using the hinge required can be reduced, thereby reducing the material cost. Therefore, as shown in fig. 19, by using a small number of variable partition structures 400 using hinges, the cost can be reduced. When in an explosion or the like, appropriate material cost and strength can be obtained by using a moderate number of variable partition structures 400 using hinges between fig. 18 and fig. 19.

Meanwhile, fig. 18 and 19 show that the exhaust path P directs the flame to one of corner regions of the second housing cover, i.e., one edge, and as shown in fig. 20, the exhaust path P' may direct the flame to the center of the second housing cover. Although the number of the variable partition structures 400 using the hinge is 1, the partition structure 420 is bent 90 ° in the left and counterclockwise direction at each corner region to change the direction. In this case, the air outlet is provided at the center of the second housing cover 230. The variable partition structure 400 using a hinge according to the present disclosure can change the direction of the partition structure 420 with respect to the hinge axis 412, and thus it is very useful to guide flames to a desired direction.

Meanwhile, the battery pack according to the present disclosure includes at least one battery module according to the present disclosure as described above. Fig. 21 is a schematic diagram illustrating a battery pack 500 according to an embodiment of the present disclosure.

Referring to fig. 21, the battery pack 500 may include at least one battery module 1 according to the previous embodiment and a battery pack case 510 for packing the at least one battery module 1. The battery pack 500 according to the embodiment of the present disclosure may further include various types of devices for controlling the charge and discharge of the battery module 1, such as a Battery Management System (BMS), a current sensor, and a fuse, in addition to the battery module 1 and the battery pack case 510. Since the battery pack 500 includes the battery module 1, the battery pack 500 can be used as a battery pack having the features and effects of the battery module 1.

Additionally, a vehicle and/or Energy Storage System (ESS) according to the present disclosure includes at least one battery pack of the present disclosure as described above.

Fig. 22 is a schematic diagram illustrating a vehicle 600 including a battery pack 500 according to an embodiment of the present disclosure.

Referring to fig. 22, a vehicle 600 may include a battery pack 500, an Electronic Control Unit (ECU)610, an inverter 620, and a motor 630 according to an embodiment of the present disclosure. Preferably, the vehicle 600 may be an electric vehicle.

The battery pack 500 may be used as an electric energy source for supplying electric power to the motor 630 to drive the vehicle 600. The battery pack 500 may be charged or discharged by the inverter 620 through operation of the motor 630 and/or an internal combustion engine (not shown). The battery pack 500 may be charged by a regenerative charging system coupled to the brake. The battery pack 500 may be electrically connected to a motor 630 of the vehicle 600 through the inverter 620.

As described above, the battery pack 500 includes the BMS. The BMS estimates the states of the battery cells in the battery pack 500 and manages the battery pack 500 using the estimated state information. For example, the BMS estimates and manages state information of the battery pack 500, such as a state of charge (SOC), a state of health (SOH), a maximum allowable input/output power capacity, and an output voltage of the battery pack 500. Additionally, the status information may be used to control the charging or discharging of the battery pack 500 and further predict when to replace the battery pack 500.

The ECU 610 is an electronic control device that controls the state of the vehicle 600. For example, the ECU 610 determines torque information based on the accelerator, brake, and speed information, and controls the output of the motor 630 according to the torque information. In addition, the ECU 610 transmits a control signal to the inverter 620 to charge or discharge the battery pack 500 based on the state information of the battery pack 500, such as the SOC and SOH, received from the BMS. The inverter 620 allows the battery pack 500 to be charged or discharged based on a control signal of the ECU 610. The motor 630 drives the vehicle 600 using electric energy of the battery pack 500 based on control information (e.g., torque information) received from the ECU 610.

The vehicle 600 includes the battery pack 500, and the battery pack 500 includes the battery module 1 as described above, so that a flame moving path can be increased. Therefore, even if a problem occurs in the battery pack 500 while the vehicle 600 is running, stability can be maintained. In addition, the battery pack 500 has high stability and can be used for a long time, and thus the vehicle 600 including the battery pack is safe and easy to manage.

It is well known that renewable energy sources (e.g., solar and wind) are difficult to generate at desired times, and therefore the ESS stores the renewable energy sources for use when needed. To construct a single system for storing hundreds of kWh or more of power, the ESS may use a battery pack according to the present disclosure to store power. The battery pack according to the present disclosure includes the battery module according to the present disclosure as described above, and thus a flame moving path may be increased. Therefore, even if a failure occurs in a certain battery pack, the ESS can be kept stable and the spread of fire can be prevented.

While the present disclosure has been described above with respect to a limited number of embodiments and drawings, the present disclosure is not limited thereto, and it will be apparent to those skilled in the art that various modifications and changes may be made without departing from the technical aspects of the present disclosure and the equivalent scope of the appended claims.