阅读说明：本技术 高电流接触装置和用于在机动车辆中传输电能的连接装置 (High-current contact device and connection device for transmitting electrical energy in a motor vehicle ) 是由 S.E.格拉泽 W.萨恩格 L.施罗思 于 2021-06-23 设计创作，主要内容包括：本发明涉及一种高电流接触装置(25)和一种包括该高电流接触装置(25)的连接装置(15),其中高电流接触装置(25)包括接触元件(45、65)、接触壳体(40)和温度测量装置(50、70),其中接触壳体(35)具有接收接触元件(45、65)的接触接收器(190),其中接触元件(45、65)可以沿着插入轴线(110)至少部分地插入到另一高电流接触装置(30)的另一接触元件(75)中,其中接触壳体(35)具有相对于插入轴线(110)倾斜的传感器接收器(205),其中传感器接收器(205)通向接触接收器(190),其中温度测量装置(50、70)至少部分地布置在传感器接收器(205)中,其中温度测量装置(50、70)抵靠着接触元件(45、65)的外圆周侧(130),用于测量接触元件(45、65)的温度(T-(S1)(t),T-(S2)(t))。(The invention relates to a high-current contact device (25) and a connecting device (15) comprising the high-current contact device (25), wherein the high-current contact device (25) comprises a contact element (45, 65), a contact housing (40) and a temperature measuring device (50, 70), wherein the contact housing (35) has a contact receptacle (190) which receives the contact element (45, 65), wherein the contact element (45, 65) can be at least partially inserted into a further contact element (75) of a further high-current contact device (30) along an insertion axis (110), wherein the contact housing (35) has a sensor receptacle (205) which is inclined relative to the insertion axis (110), wherein the sensor receptacle (205) opens into the contact receptacle (190), wherein the temperature measuring device (50, 70) has a sensor receptacle (205) which is inclined relative to the insertion axis (110)A measuring device (50, 70) is arranged at least partially in the sensor receiver (205), wherein the temperature measuring device (50, 70) bears against an outer circumferential side (130) of the contact element (45, 65) for measuring a temperature (T) of the contact element (45, 65) S1 (t),T S2 (t))。)

1. A high-current contact device (25),

comprising a contact element (45, 65), a contact housing (40) and a temperature measuring device (50, 70),

-wherein the contact housing (35) has a contact receptacle (190) receiving a contact element (45, 65),

-wherein the contact element (45, 65) can be at least partially inserted into a further contact element (75) of a further high current contact arrangement (30) along an insertion axis (110),

-wherein the contact housing (35) has a sensor receptacle (205) inclined with respect to the insertion axis (110),

-wherein the sensor receiver (205) leads to a contact receiver (190),

-wherein the temperature measuring device (50, 70) is at least partially arranged in a sensor receiver (205),

-wherein the temperature measuring device (50, 70) abuts against an outer circumferential side (130) of the contact element (45, 65) for measuring a temperature (T) of the contact element (45, 65)_S1(t))。

2. High current contact arrangement (25) according to claim 1,

-wherein the temperature measuring device (50, 70) comprises a temperature sensor (85) and a sensor housing (90),

-wherein the temperature sensor (85) is embedded in a sensor housing (90),

-wherein the sensor housing (90) abuts against the contact element (45, 65) and thermally couples the temperature sensor (85) to the contact element (45, 65),

-wherein the temperature sensor (85) is designed to measure the temperature (T) of the contact element (45, 65)_K(t))。

3. High current contact arrangement (25) according to claim 2,

-wherein the temperature measuring device (50, 70) has a connection cable (95),

-wherein the connection cable (95) has a first cable sheath (150) and at least one electrically insulated and electrically conductive sensor wire (155) passing through the first cable sheath (150),

-wherein the connection cable (95) is guided to a temperature sensor (85) and the sensor wire (155) is electrically connected to the temperature sensor (85),

-wherein the sensor housing (90) is connected to a first cable sheath (150) in a material-bonded manner,

-wherein a connection cable (95) embedded in a sub-part (160) in the sensor housing (90) is guided to a temperature sensor (85).

4. High current contact arrangement (25) according to any one of the preceding claims,

-wherein the sensor housing (90) and the first cable sheath (150) comprise substantially the same matrix material, and/or

-wherein the sensor housing (90) and/or the first cable sheath (150) comprises at least one of the following matrix materials:

-silicone, polyethylene, polyurethane,

-wherein at least one of the following fillers is embedded in the matrix material of the sensor housing (90): copper, aluminum, silver.

5. High current contact arrangement (25) according to any one of the preceding claims,

-wherein the thermal conductivity of the sensor housing (90) is between 1W/(m K) and 2W/(m K), inclusive.

6. High current contact arrangement (25) according to any one of the preceding claims,

-wherein the contact element (45, 65) has an insertion region (100) and a connection region (105) connected to the insertion region (100),

-wherein the connection area (105) has a connection receiver (185) inside for receiving and electrically contacting an electrical conductor (175) of a high current cable (20),

-wherein the insertion region (100) is designed to realize an electrical contact with a further contact element (75),

-wherein the temperature measuring device (50, 70) abuts against an outer circumferential side (130) of the connection area (105).

7. High current contact arrangement (25) according to any one of the preceding claims,

-wherein the contact housing (35, 40) has a collar portion (200),

-wherein, internally, the collar portion (200) defines a sensor receiver (205),

-wherein the sensor housing (90) abuts against an inner circumferential side (206) of the collar portion (200).

8. High current contact arrangement (25) according to claim 7,

-wherein the sensor housing (90) has a circumferential sealing profile (135) realized around a circumference of the sensor housing (90),

-wherein the sealing profile (135) abuts against an inner circumferential side (206) of the collar portion (200) and is in sealing contact with the receptacle (190).

9. High current contact arrangement (25) according to any one of the preceding claims,

-having a sensor cover (210) arranged outside the contact housing (35, 40),

-wherein the sensor cover (210) at least partially encloses an exterior of the sensor receiver (205),

-wherein an inner side (225) of the sensor cover (210) abuts the temperature measuring device (50, 70) at a side facing away from the contact element (45, 65) and ensures physical contact between the temperature measuring device (50, 70) and the contact element.

10. High current contact arrangement (25) according to claim 9,

-wherein,the sensor housing (90) is arranged in a tensioned manner in a sensor receptacle (205) and a bearing contact surface (120) of the temperature measuring device (50, 70) is pressed with a pressing force (F)_P) Is pressed against the outer circumferential side (130) of the contact element (45, 65).

11. High current contact arrangement (25) according to claim 9 or 10,

-wherein the sensor cover (210) has lead-in wires (235) leading to a sensor receiver (205),

-wherein the connection cable (95) is led out of the sensor receiver (205) through a lead-in (235).

12. High current contact arrangement (25) according to any one of claims 9 to 11,

-wherein the sensor cover (210) has a circumferential edge (231),

-wherein the rim (231) is arranged outside the collar portion (200) and is forcibly connected to the collar portion (200).

13. A connecting device (15) for transmitting electrical energy in a motor vehicle,

-having a high current contact means (25) and a high current cable (20),

-wherein the high current cable (20) comprises an electrical conductor (175) and a second cable sheath (180) encasing the electrical conductor (175),

-wherein the electrical conductor (175) is designed to transmit electrical energy,

-wherein the electrical conductor (175) is electrically connected to a contact element (45, 65).

Technical Field

The invention relates to a high-current contact arrangement according to claim 1 and a connection arrangement for transmitting electrical energy, in particular driving energy, in a motor vehicle according to claim 13.

Background

A plug-in device with temperature sensing is known from DE102016107401a 1.

Disclosure of Invention

The object of the invention is to provide an improved high-current contact device and an improved connecting device for transmitting electrical energy, in particular electrical drive energy, in a motor vehicle.

This object is achieved by a high current contact arrangement according to claim 1 and a connection arrangement according to claim 13. Advantageous embodiments are specified in the dependent claims.

It has been realized that an improved high current contact arrangement may be provided by a high current contact arrangement comprising a contact element, a contact housing and a temperature measuring device. The contact housing has a contact receptacle for receiving the contact element. The contact element can be at least partially inserted into a further contact element of a further high-current contact arrangement along an insertion axis. The contact housing has a sensor receiver inclined relative to the insertion axis. The sensor receiver leads to the contact receiver. The temperature measuring device is at least partially arranged on the sensor receiver. The temperature measuring means abuts against the outer circumferential side of the contact element for measuring the temperature of the contact element.

An advantage of this design is that the temperature measuring device can be mounted in a particularly simple and cost-effective manner, since it is integrated into the contact housing and the sensor receiver is tilted with respect to the insertion axis. If necessary, the temperature measuring device can also be replaced in the event of damage, without the need to disassemble the high-current contact device. Furthermore, due to the direct contact of the temperature measuring device with the contact element, the temperature of the contact element can be measured in a particularly accurate manner. Thus, overheating of the contact element can be detected at an early stage, and the current transmitted via the high-current contact device can be reduced accordingly, if necessary.

In another embodiment, a temperature measurement device includes a temperature sensor and a sensor housing, wherein the temperature sensor is embedded in the sensor housing. The sensor housing abuts the contact element and thermally couples the temperature sensor to the contact element. The temperature sensor is designed to measure the temperature of the contact element. Embedding the temperature sensor in the sensor housing has the advantage that the temperature sensor is protected from moisture. In particular, situations in which the leakage current caused by moisture falsify the measurement of the temperature sensor can be avoided.

In another embodiment, the temperature measuring device has a connection cable. The connection cable has a first cable sheath and at least one electrically insulated and electrically conductive sensor wire passing through the first cable sheath. The connection cable is led to the temperature sensor, and the sensor wire is electrically connected to the temperature sensor. The sensor housing is connected to the first cable sheath in a material-bonded manner. The connection cable embedded in the subsection in the sensor housing is led to the temperature sensor. Due to the material-bonded connection between the sensor housing and the first cable jacket, a high degree of durability of the temperature measuring device is ensured and the aforementioned moisture penetration is prevented in a continuous manner over the lifetime of the temperature measuring device.

In this case, it is particularly advantageous if the sensor housing and the first cable jacket comprise substantially the same matrix material. Additionally or alternatively, the sensor housing and/or the first cable jacket comprise at least one of the following matrix materials: silicone, polyethylene, polyurethane, it is also particularly advantageous if at least one of the following fillers is embedded in the matrix material of the sensor housing: copper, aluminum, silver. This makes the sensor housing particularly thermally conductive.

A particularly accurate and rapid measurement of the temperature of the contact element is ensured if the thermal conductivity of the sensor housing is between 1W/(m × K) and 2W/(m × K) inclusive.

In another embodiment, the contact element has an insertion region and a connection region connected to the insertion region. The connection area has a connection receptacle inside for receiving and electrically contacting an electrical conductor of the high current cable. The insertion region is designed to make electrical contact with another contact element. On the outer circumferential side of the connection region, the temperature measuring device abuts against the contact element. Measuring the temperature of the connection region (in particular if the connection region is crimped) makes it possible to indirectly measure the temperature of the contact element particularly precisely, in particular also in the insertion region. In this case, it is particularly advantageous if the contact elements are thermally conductive.

The contact housing has a collar portion. Internally, the collar portion defines a sensor receiver. The sensor housing abuts against an inner circumferential side of the collar portion. Thereby preventing the temperature measuring device from tilting in the sensor receiver.

It is particularly advantageous if the sensor housing has a circumferential sealing contour which is realized around the circumference of the sensor housing. The sealing profile abuts against an inner circumferential side of the collar portion and sealingly contacts the receptacle preventing liquid from entering via the sensor receptacle. This prevents corrosion of the contact elements in the contact receptacle.

In another embodiment, the high current contact device has a sensor cover arranged outside the contact housing. The sensor cover at least partially encloses an exterior of the sensor receiver. The interior of the sensor cover abuts against the temperature measuring device on the side facing away from the contact element. The sensor cover ensures physical contact between the temperature measuring device and the contact element. Thereby ensuring a reliable temperature measurement by the temperature measuring device.

It is particularly advantageous if the sensor housing is arranged in a tensioned manner in the sensor receptacle and the bearing contact surface of the temperature measuring device is pressed with a pressing force against the outer circumferential side of the contact element. Therefore, the thermal resistance between the outer circumferential side of the contact member and the temperature measuring device is particularly low.

It is particularly advantageous if the sensor cover has lead-in wires which lead to the sensor receptacle, wherein the connection cables are led out of the sensor receptacle via the lead-in wires. The advantage of this design is that the connecting cable is prevented from getting caught when it is led out of the contact housing. In addition, the sensor cover can reliably introduce the pressing force into the sensor housing without thereby damaging the connection cable.

In another embodiment, the sensor cover has a circumferential edge. The rim is arranged outside the collar portion and is forcibly connected to the collar portion.

A connecting device for transmitting electrical energy, in particular drive energy, in a motor vehicle can be provided, wherein the connecting device has a high-current contact device and a high-current cable, wherein the high-current contact device is realized as described above. The high current cable includes an electrical conductor and a second cable jacket encasing the electrical conductor. The electrical conductors are designed to transmit electrical energy. The electrical conductor is electrically connected to the contact element.

An advantage of this design is that, due to the temperature measuring device, particularly in the region of the coupling of the electrical conductor of the high-current cable to the contact element, a particularly accurate measurement of the temperature of the contact element is ensured. Since the temperature measuring device is inserted on one side, the connecting cable of the temperature measuring device can be guided independently of the course of the high-current cable. Furthermore, the temperature measuring device can be replaced, in particular in the event of damage, without the contact element and the high-current cable having to be removed from the contact housing. The connecting device is therefore particularly easy to repair.

Drawings

The invention is explained in more detail below with reference to the drawings. In which is shown:

FIG. 1 is an exploded view of a system having a connection device;

FIG. 2 is a partial perspective view of a temperature measuring device of the first high current contact device of FIG. 1;

FIG. 3 is a detail of a cross-sectional view through the first high current contact arrangement shown in FIG. 1 along section A-A shown in FIG. 1;

fig. 4 is a cross-sectional view through the system shown in fig. 1 along section a-a shown in fig. 1.

Detailed Description

In the following figures, reference is made to a coordinate system. The coordinate system is exemplarily realized as a right-hand coordinate system and has an x-axis (longitudinal direction), a y-axis (lateral direction) and a z-axis (vertical direction).

Fig. 1 shows an exploded view of a system 10 comprising a connection device 15. The connection device 15 has at least one high-current cable 20 and a first high-current contact device 25. The system 10 also has a second high current contact means 30.

In this embodiment, the first high-current contact means 25 and the second high-current contact means 30 are realized as multi-pole contact means. Of course, it is also conceivable that the first high-current contact device 25 and the second high-current contact device 30 may also be unipolar, contrary to the multipolar design shown in fig. 1, in particular contrary to the bipolar design shown in fig. 1. For the sake of simplicity, the first high-current contact device 25 and the second high-current contact device 30 are described below in connection with a two-pole design, a detailed description being based on one of the poles of the high-current contact devices 25, 30.

The system 10 is used to transmit drive energy in a motor vehicle to drive a drive motor of the motor vehicle. The system 10 may also transmit a charging current for charging an electrical energy storage device of the motor vehicle. In this embodiment, the system 10 is designed to deliver a current of between 10 and 1000 amperes, in particular between 200 and 600 amperes, particularly advantageously between 400 and 500 amperes, for at least 20 seconds, preferably 1 minute, in particular at least 5 minutes. The upper time limit for the drive current or charging current to be delivered is essentially determined by the capacity of the electrical energy storage device. The electrical power transmitted via the high current contact arrangement 25, 30 may be 30kW to 400 kW. For example, the voltage applied to the high current contact devices 25, 30 may be between 48V and 500V, thus significantly different from the typical 12 volt or 24 volt electrical power system of a motor vehicle.

The first high-current contact device 25 has a first contact housing 35, a second contact housing 40, at least one first contact element 45 and at least one first temperature measuring device 50. Furthermore, as an example in fig. 1, the first high-current contact device 25 has a first sealing device 55, a second sealing device 60, a second contact element 65 and a second temperature measuring device 70.

In fig. 1, the first contact element 45 and the second contact element 65 are, for example, mirror-symmetrical with respect to a plane of symmetry, which is arranged centrally between the first contact element 45 and the second contact element 65. The first and second contact members 45, 65 each comprise an electrically and thermally conductive material. The thermal conductivity of the material is greater than 1W/(m × K) to 2W/(m × K) inclusive.

The first temperature measuring device 50 is assigned to the first contact element 45 and the second temperature measuring device 70 is assigned to the second contact elementContact elements 65. In this case, the first temperature measuring device 50 is designed to measure a first temperature T of the first contact element 45_S1(t) of (d). The second temperature measuring device 70 (in this embodiment identical to the first temperature measuring device 50) is designed to measure a second temperature T of the second contact element 65_S2(t)。

The second high-current contact device 30 is designed to correspond to the first high-current contact device 25. In this embodiment, the second high-current contact arrangement 30 illustratively has a third contact element 75 and a fourth contact element 80, the third contact element 75 being designed to make electrical contact with the first contact element 45 when fitted together with the first high-current contact arrangement 25. Similarly, the fourth contact element 80 is designed to make electrical contact with the second contact element 65 when the first high-current contact arrangement 25 has been fitted on the second high-current contact arrangement 30.

In this embodiment, the polarity of the high current contact means 25, 30 may be selected such that, for example, the first contact element 45 and the third contact element 75 are electrically connected to a first pole, for example, the positive pole, of the electrical energy storage device. The second contact element 65 and the fourth contact element 80 may, for example, be electrically connected to a second pole, e.g., a negative pole, of the electrical energy storage device. It is also conceivable that the contact elements 45, 65, 75, 80 are connected in parallel. Thus, for example, the contact elements 45, 65, 75, 80 may be connected only to the positive pole or only to the negative pole of the electrical energy storage device, so that the system 10 may transmit particularly high currents. This design is particularly advantageous if the drive motor has a particularly high power consumption. Thus, the system 10 is particularly suited for use in commercial vehicles.

The first contact element 45 is exemplarily realized as a socket contact. The first contact element 45 has an insertion region 100 and a connection region 105 which is mechanically and electrically connected to the insertion region 100. The insertion region 100 extends along an insertion axis 110, the insertion axis 110 extending in the x-direction. In this embodiment, the first contact element 45 is rectilinear, so that the connection region 105 also extends along the insertion axis 110. The first contact element 45 can also be realized as an angled contact element, i.e. the connection region 105 is inclined, for example perpendicular, with respect to the insertion region 100.

Furthermore, there may be a contact lock 111 arranged on the first contact element 45. The first sealing means 55 is arranged on the side of the first contact housing 35 facing the second high current contact means 30. The second sealing device 60 and the second contact housing 40 are arranged on the side facing away from the second high-current contact device 30 with respect to the insertion axis 110. In the assembled state, the second contact housing 40 is fastened to the first contact housing 35 and closes the first high current contact device 25 at the rear of the side facing away from the second high current contact device 30. The high-current cable 20 extends on the side facing away from the second high-current contact device 30 and is routed, for example, to a drive motor or a control unit for controlling the drive motor.

The first contact housing 35 has a first contact receptacle 190 for the first contact element 45 and has a second contact receptacle 195. The first contact element 45 is arranged in the first contact receptacle 190 and the second contact element 65 is arranged in the second contact receptacle 195. The first contact receiver 190 and the second contact receiver 195 are arranged offset from each other in the y direction. In this case, the first and second contact receivers 190, 195 may be mirror-symmetrical. The first contact receptacle 190 extends substantially along the x-axis in its main extension direction.

Fig. 2 shows a partial perspective view of the temperature measuring device 50, 70 of the first high current contact device 25 shown in fig. 1.

The temperature measuring devices 50, 70 each have a temperature sensor 85, a sensor housing 90, and a connection cable 95. The temperature sensor 85 is schematically shown in fig. 2 by a dashed line. The first temperature measuring device 50 is described below. The first temperature measuring device 50 and the second temperature measuring device 70 are illustratively identical to each other. Unless otherwise stated, what is explained below with respect to the first temperature measurement device 50 also applies to the second temperature measurement device 70.

The temperature sensor 85 may be implemented as, for example, an NTC element. Another design of the temperature sensor 85 is also conceivable. The temperature sensor 85 is embedded in the sensor housing 90. In this case, the embedding of the temperature sensor 85 in the sensor housing 90 is understood to mean that the temperature sensor 85 is sensed by the sensorThe housing 90 is completely surrounded in the circumferential direction, and none of the side surfaces of the temperature sensor 85 are exposed in the circumferential direction, even only partially. Furthermore, the sensor housing 90 can be connected to the temperature sensor 85 in a material-bonded manner, so that an unintentional detachment of the sensor housing 90 and/or the formation of a gap between the sensor housing 90 and the temperature sensor 85 is avoided. In this way, moisture permeation between the sensor housing 90 and the temperature sensor 85 can be prevented. Thus, the first temperature T is measured by the temperature sensor 85_S1(t), thereby leakage current and resulting falsification of the measurement result of the temperature sensor 85 can be avoided.

The sensor housing 90 has a first outer circumferential side 115. Fig. 2 shows an exemplary sensor housing 90 with a bearing contact surface 120 on the underside.

Illustratively, the bearing contact surface 120 is of a flat design. The bearing contact surface 120 illustratively extends in the xy-plane. The bearing contact surface 120 may also be curved.

On the first outer circumferential side 115, the sensor housing 90 has, for example, a sealing contour 135. The sealing profile 135 may have one or more sealing lips 140. The sealing contour 135 is preferably realized around the circumference, in particular around the entire circumference, on the first outer circumferential side 115. Instead of the sealing lip 140, the sealing contour 135 can also be of different design. For example, in fig. 2, the sealing lips 140 are arranged offset from each other in the z-direction.

On the upper side in fig. 2, on the side facing away from the bearing contact surface 120, the sensor housing 90 has a pressing surface 145. The pressing surface 145 is parallel to the bearing contact surface 120. In this case, the pressing surface 145 may be flat and extend in the xy plane. The connection cable 95 is illustratively led out of the pressing surface 145 at a central position with respect to the pressing surface 145.

Opposite the bearing contact surface 120 in the z direction, the connecting cable 95 of the temperature measuring device 50, 70 is led out of the pressing surface 145 in a straight line along the axis 125. When the temperature measurement devices 50, 70 have been assembled, the axis 125 is vertically aligned with respect to the insertion axis 110. For example, axis 125 extends in a plane perpendicular to insertion axis 110. In this case, as shown in fig. 2, the axis 125 may extend in the z-direction.

The connection cable 95 can be bent at a distance from the sensor housing 90 in order to guide the connection cable 95 to an evaluation device of the motor vehicle.

The connection cable 95 has a first cable sheath 150. The first cable jacket is made of an electrically insulating material. The first cable jacket 150 may comprise a first matrix material comprising, for example, silicone, polyurethane, polyethylene. Furthermore, the connection cable 95 comprises at least one sensor wire 155 which is electrically conductive and provides an electrical connection between the temperature sensor 85 and the evaluation device. The sensor wire 155 is completely circumferentially surrounded by the first cable jacket 150.

The connection cable 95 is led to the temperature sensor 85. Advantageously, the first sub-part 160 of the connection cable 95 is embedded in the sensor housing 90. The sensor housing 90 is preferably connected to the first cable jacket 150 in the first subsection 160 in a material-bonded manner. The material bonded connection prevents the formation of a leakage gap. This prevents moisture and/or water from entering the area connecting the cable 95 and the sensor housing 90.

Fig. 3 shows a detail of a cross-sectional view through the first high current contact device 25 shown in fig. 1 along the section a-a shown in fig. 1.

When the first temperature-measuring device 50 is in the assembled state, the bearing contact surface 120 lies flat against the second outer circumferential side 130 of the first contact element 45 in the connection region 105 of the first contact element 45. Particularly advantageously, the bearing contact surface 120 is realized in correspondence with the second outer circumferential side 130 of the first contact element 45.

The high current cable 20 has a second sub-section 165 and a third sub-section 170. The third sub-portion 170 abuts the end 171 of the high current cable 20. The second sub-portion 165 is spaced from the end 171 of the high current cable 20.

The high current cable 20 has electrical conductors 175, the electrical conductors 175 preferably having a cross-sectional area of at least 15 square millimetres, in particular at least 25 square millimetres, particularly advantageously at least 50 square millimetres. The electrical conductors 175 may be a fine or very fine stranded structure.

The high current cable 20 further has a second cable sheath 180, the second cable sheath 180 surrounding and protecting the electrical conductors 175 at the circumferential side of the second subsection 165. In this case, the second cable jacket 180 electrically insulates the electrical conductors 175.

In the third subsection 170, the second cable jacket 180 is spaced apart from the electrical conductors 175, and the electrical conductors 175 are arranged in the connection receivers 185 of the connection region 105. Preferably, the connection region 105 is crimped in the connection receiver 185. Additionally or alternatively, further material bonding and/or forced and/or non-forced connection means may be used to electrically and mechanically connect the third subpart 170 to the connection receiver 185.

The sensor housing 90 thermally connects the temperature sensor 85 to the second outer circumferential side 130 of the union region 105. To this end, the sensor housing 90 preferably comprises at least one of the following second matrix materials: silicone, polyurethane, polyethylene. It is particularly advantageous if the first matrix material is identical to the second matrix material. An advantage of this design is that, when manufacturing the first temperature measuring device 50 by means of an injection molding process, the temperature sensor 85 and the first subsection 160 which have been connected to the connection cable 95 can be encapsulated with a second matrix material which is still liquid or viscous and which is to be cured and which, when cured, achieves a material-bonded connection with the first matrix material of the first cable sheath 150. A particularly good bond between the first cable sheath 150 and the sensor housing 90 is thereby ensured.

Furthermore, at least one particle filler, for example aluminum and/or silver and/or copper, can be embedded in the second matrix material of the sensor housing 90. The thermal conductivity of the sensor housing 90 is particularly high due to the filler. As a result, the thermal conductivity of the sensor case 90 is 100 to 300W/(m × K).

On one side of the first contact housing 35, for example on the upper side in fig. 3, the first contact housing 35 has at least one collar portion 200, the collar portion 200 being realized circumferentially about the axis 125. Preferably, one collar portion 200 is implemented for each contact receptacle 190, 195. Collar portion 200 defines a sensor receptacle 205 with an inner circumferential side 206 of collar portion 200. The sensor receiver 205 opens into the interior of the associated contact receiver 190, 195 (in fig. 3, the first contact receiver 190) in an axial direction relative to the axis 125.

Further, the first high-current contact device 25 may have a sensor cover 210. In this embodiment, for each collar portion 200, a respective one of sensor caps 210 is disposed on collar portion 200.

The fourth subsection 215 of the temperature measuring device 50, 70 is engaged in the sensor receiver 205. The fifth subsection 220 of the temperature measuring device 50, 70 extends into the respective contact receptacle 190, 195. The sensor housing 90 abuts against the inner circumferential side 206 by means of the sealing contour 135, in particular the sealing lip 140, such that the sensor receiver 205 is sealed off from the environment of the system 10 and liquid is prevented from entering via the sensor receiver 205 laterally beyond the sensor housing 90. Thereby preventing corrosion of the contact elements 45, 65, 75, 80. Instead of the sealing contour 140, a sealing element can also be arranged between the sensor housing 90 and the inner circumferential side 206.

On the side facing away from the first contact element 45, a sensor cover 210 is attached to the collar portion 200. The sensor cover 210 encloses the sensor receptacle 205 on the side facing away from the contact receptacles 190, 195 (in the z-direction).

The sensor cover 210 abuts with an inner side 225 against the pressing surface 145 of the sensor housing 90. It is particularly advantageous for the sensor cover 210 to have at least one web 230 on the inside. Preferably, a plurality of webs 230 are arranged on the sensor cover 210 offset from each other in the x-direction. Each web 230 is plate-shaped and illustratively extends in the yz plane. The free end of each web 205 forms the inside 225 of the cap.

The sensor cover 210 also has a circumferential edge 231. The edge 231 may be forcibly connected to the collar portion 200, for example, by a latching arrangement.

In the assembled state, the free end of the web 230 abuts the pressing surface 145 together with the inner side 225 of the cap. Sensor cap 210 is also latched to collar portion 200. The sensor cover 210 thus provides a pressing force F acting along the axis 125_P. By using pressing force F_PThe sensor cover 210 acts on the pressing surface 145 and will senseThe sensor housing 90 is pressed against the second outer circumferential side 130 of the associated contact element 45, 65, 75, 80. In fig. 3, the sensor housing 90 of the first temperature-measuring device 50 is pressed against the second outer circumferential side 130 of the first contact element 45.

In fig. 3, the first contact element 45 provides a resistance against the pressing force F_PThe reaction force FG. As a result of the pressing, the bearing contact surface 120 lies flat against the second outer circumferential side 130, so that the resistance to heat transfer between the first contact element 45 and the sensor housing 90 is particularly low.

Preferably, the pressing force F_PAnd corresponding reaction force F_GIs selected such that the sensor housing 90 is reversibly elastically deformable at least in the vertical direction between the temperature sensor 85 and the bearing contact surface 120 between 10% and 40%. In this way, the heat transfer resistance between the bearing contact surface 120 and the sensor housing 90 can be further reduced. Pressing force F_PCan be introduced particularly effectively into the pressing surface 145 by a plurality of webs 230 in the sensor housing 90.

Further, the sensor cover 210 may have a lead-in wire 235 introduced into the sensor receiver 205. The connection cable 95 is led out of the sensor receiver 205 through the lead-in 235. Furthermore, the connecting cable 95 is guided between two adjacent webs 230, so that clamping of the connecting cable 95 is prevented.

Fig. 4 shows a cross-sectional view through the system 10 shown in fig. 1 in an assembled state, along the cross-section shown in fig. 1.

In this case, for the sake of clarity, in fig. 4, the second high-current contact device 30 is only schematically represented by a dashed line.

In the assembled state, the first contact element 45 contacts the third contact element 75 and the second contact element 65 contacts the fourth contact element 80.

In the case of a contact between the first contact element 45 and the third contact element 75, the system 10 has a first ohmic contact resistance in the insertion region 100. Likewise, the connecting device 15 has a second ohmic contact resistance at the electrical contact between the electrical conductor 175 of the high current cable 20 and the connection receiver 185 of the first electrical contact element 45.

During the current transmission, in particular a current of more than 100 amperes, the contact elements 45, 65, 75, 80 heat up due to the first and second ohmic contact resistances and the internal ohmic resistance of the contact elements 45, 65, 75, 80.

Due to the short distance between the temperature sensor 85 of the temperature measuring device 50, 70 and the associated first or second contact element 45, 65, and the good thermal connection of the temperature sensor 85 via the sensor housing 90 to the connection portion 105, the temperature sensor 85 of the first temperature measuring device 50 can measure the first temperature T of the connection region 105 of the first contact element 45 in a particularly accurate manner_S1(t) of (d). Also, the temperature sensor 85 of the second temperature measuring device 70 measures the second temperature T of the connection portion of the second contact member 65_S2(t)。

If the third temperature T of the insertion region 100 of the first contact element 45 is_K3(T) and a first temperature T measured by the temperature sensor 85 at the connection region 105 of the first contact element 45_S1(T) is measured over a time T, then in the embodiment shown in fig. 1 to 4 it can be seen that the first temperature T_S1(T) corresponds to a third temperature T_K3(T) is only a few degrees Kelvin difference (less than 6 Kelvin, in particular less than 4 Kelvin) and has a temperature T equal to the third temperature T_K3(t) substantially the same time profile. Due to the direct thermal coupling, the first measured temperature T_S1(T) corresponds substantially to the third temperature T of the insertion region 100_K3(t) of (d). The evaluation device may take into account the first temperature T_S1(T) and a third temperature T_K3(t) temperature difference therebetween.

Thus, the first and second temperatures T measured by the temperature sensor 85_S1(t)、T_S2(t) represents an accurate indirect temperature measurement of the first contact element 45 and the second contact element 65, respectively, in the insertion region 100. The respective temperature sensor 85 supplies the measured first and second temperatures T, respectively, to the evaluation device via a connecting cable 95_S1(t)、T_S2(t) information. The evaluation device may take into account the measured first temperature T_S1(T) and a second temperature T_S2(t) for controlling, for example, a drive motor of a motor vehicle. In order to maintain the first and second connectionsThe contact resistance is low and the first and second sealing means 55, 60 seal the contact elements 45, 65, 75, 80 from the environment.

The embodiment of the system 10 shown in fig. 1 to 4 is particularly well suited for particularly accurate and precise measurement of dynamically changing current loads which are transmitted by the system 10 between the high current cable 20 and the third and fourth contact elements 75, 80, in particular to the electrical energy storage device.

The connection cable 95 allows the temperature sensor 85 to be flexibly connected to the evaluation device. Since the temperature sensor 85 is encapsulated by the sensor housing 90 and since the sensor housing 90 is connected in combination with the material of the temperature sensor 85 and the first cable sheath 150, the temperature sensor 85 is protected against the ingress of moisture. Leakage currents are thereby prevented, so that the temperature sensor 85 measures the first or second temperature T in a particularly accurate manner_S1(t)、T_S2(t)。

The designs described in fig. 1 to 4 are also particularly suitable for high-current contact arrangements 25, 30 which are in contact with one another and are mechanically locked, for example, by means of a lever arrangement 240.

List of reference numerals

10 system

15 connecting device

20 high current cable

25 first high current contact device

30 second high current contact device

35 first contact housing

40 second contact housing

45 first contact element

50 first temperature measuring device

55 first sealing means

60 second seal

65 second contact element

70 second temperature measuring device

75 third contact element

80 fourth contact element

85 temperature sensor

90 sensor housing

95 connecting cable

100 (of the first contact element) insertion region

105 (of the first contact element) connection region

110 axis of insertion

111 contact lock

115 first outer circumferential side

120 bearing contact surface

125 axis

130 second outer circumferential side

135 sealing profile

140 sealing lip

145 pressing surface

150 first cable sheath

155 sensor line

160 (of the connecting cable) first sub-section

165 second subsection

170 third subsection

171 end portion

175 electrical conductor

180 second cable jacket

185 connect receiver

190 first contact receiver

195 second contact receiver

200 collar portion

205 sensor receiver

206 inner circumferential side

210 sensor cover

215 fourth subsection

220 fifth subsection

225 inner side of cover

230 web

231 edge

235 leading-in wire

240 lever device

F_PPressing force

F_GReaction force

T_S1(t) first temperature

T_S2(t) second temperature

T_K3(t) third temperature