阅读说明：本技术 嵌入系统及嵌入方法 (Embedding system and embedding method ) 是由 王桃 周冰洋 邱林飞 李大卫 张国栋 于 2021-08-31 设计创作，主要内容包括：一种嵌入系统,用于将工件嵌入产品内,包括：控制模组和电连接的控制模组的移动模组、第一压持模组和第二压持模组；移动模组包括载盘,用于承载产品,移动模组将产品依次移动至第一压持模组和第二压持模组；第一压持模组用于在产品的第一位置对工件进行一次预热,并在一次预热后将工件热压至产品内的第二位置,并用于在第二位置对工件进行二次预热；第二压持模组在二次预热后将工件压至产品的第三位置,第二压持模组包括第一传感器,感测工件在第三位置的深度,获取检测深度数据并将检测深度数据发至控制模组,控制模组基于检测深度数据调整第一压持模组在第二位置的预热时间。本申请的嵌入系统及嵌入方法提升工件在产品内的位置精度及产品质量。(An embedding system for embedding a workpiece within a product, comprising: the device comprises a control module, a moving module of the control module, a first pressing module and a second pressing module which are electrically connected; the moving module comprises a carrying disc used for carrying the product, and the moving module sequentially moves the product to the first pressing and holding module and the second pressing and holding module; the first pressing and holding module is used for preheating the workpiece at a first position of the product for the first time, hot-pressing the workpiece to a second position in the product after the preheating for the first time, and preheating the workpiece at the second position for the second time; the second is pressed and is held the module and press the work piece to the third position of product after preheating the secondary, and the second is pressed and is held the module and include first sensor, and the degree of depth of sensing work piece in the third position obtains detection depth data and sends detection depth data to the control module group, and the control module group is based on the preheating time of detection depth data adjustment first pressure and is held the module in the second position. The embedding system and the embedding method improve the position precision and the product quality of the workpiece in the product.)

1. An embedding system for embedding a workpiece into a product, comprising: the first pressing module and the second pressing module are electrically connected with the control module;

the moving module comprises a carrying disc for carrying a product, and the moving module is used for sequentially moving the product to the positions of the first pressing and holding module and the second pressing and holding module;

the first pressing and holding module is used for preheating the workpiece at a first position of the product for the first time, hot-pressing the workpiece to a second position in the product after the preheating for the first time, and preheating the workpiece at the second position for the second time;

the second is pressed and is held the module, be used for after preheating the secondary will the work piece is pressed extremely the third position of product, the second is pressed and is held the module and include first sensor, be used for the sensing the work piece is in the degree of depth of third position, acquire detection depth data and will detection depth data send to the control module group, the control module group is based on detection depth data adjustment first is pressed and is held the module and be in the preheating time of second position.

2. The embedded system as claimed in claim 1, wherein the first pressing module includes a second sensor disposed on the carrier plate, the second sensor senses a pressure applied to the product by the first pressing module, obtains a detected pressure data and sends the detected pressure data to the control module, and the control module adjusts a pressing speed of the first pressing module based on the received detected pressure data.

3. The embedment system of claim 1, wherein said carrier plate is provided with a securing member for securing said product to said carrier plate, said movable module further comprising:

and the movable power part is connected with the carrying disc and is used for driving the carrying disc to reciprocate along the first direction.

4. The embedment system of claim 3, wherein the first clamping module includes:

a first mounting plate;

the first power piece is connected with the first mounting plate;

the first pressure head is connected with one side, away from the first power part, of the first mounting plate, and a heating mechanism is arranged in the first pressure head and used for heating the first pressure head;

the first power part drives the first mounting plate to move along a second direction perpendicular to the first direction so as to drive the first pressure head to move.

5. The embedment system of claim 4, wherein said first mounting plate is provided with a first attachment hole, said second clamping module including:

a second mounting plate having a second connection hole

The second power piece is connected with the second mounting plate;

the second pressure head is elastically connected to one side, away from the second power piece, of the second mounting plate, and the projection of the second pressure head is located in the first connecting hole along the second direction;

the first sensor is arranged on one side, away from the second pressure head, of the second mounting plate, and the depth of the workpiece at the third position is sensed through the second connecting hole.

6. The embedment system of claim 5, wherein after said second ram contacts the workpiece, said second ram moves in a direction opposite the second direction, said second ram moving in the direction opposite the second direction a distance equal to the depth of the workpiece at said third location.

7. The embedded system of claim 1, wherein the control module stores standard depth data corresponding to the warm-up time, and when the detected depth data is less than the standard depth data, the control module increases the warm-up time of the first pressure holding module at the second position, and when the detected depth data is greater than the standard depth data, the control module decreases the warm-up time of the first pressure holding module at the second position.

8. An embedded system as defined in claim 7, wherein the control module further stores a relationship between a difference between the detected depth data and the standard depth data and a preheating time, and the control module adjusts the preheating time of the first pressing module at the second position according to the difference.

9. The embedded system of claim 2, wherein the control module further stores a plurality of pressure intervals and a pressing speed of the first pressure holding module corresponding to the plurality of pressure intervals, and the control module controls the pressing speed of the first pressure holding module according to the pressure interval in which the detected pressure data is located.

10. An embedding method, characterized in that the embedding system according to any one of claims 1-9 is applied, comprising the steps of:

controlling the moving module to move the product and the workpiece to the position of the first pressing and holding module;

controlling the first pressing and holding module to move to a first position of the product, so that the first pressing and holding module contacts the workpiece and preheats the workpiece for the first time;

controlling the first pressing and holding module to perform hot pressing on the workpiece and press the workpiece from the first position to the second position of the product after primary preheating, and performing secondary preheating;

controlling a moving module to move the product and the workpiece to the position of the second pressing and holding module;

controlling the second pressing and holding module to press the workpiece to a third position of the product, and maintaining the pressure until the product is cooled;

the detection depth data of the workpiece at the third position are acquired and sent to the control module, and the control module adjusts the preheating time of the first pressure holding module at the second position based on the detection depth data.

Technical Field

The application relates to the field of product processing, in particular to an embedding system and an embedding method.

Background

At present, the process for embedding small metal parts in plastic parts is used for in-mold forming, and the metal parts are fixed in a mold and are formed with the plastic parts at the same time. However, some products are not suitable for in-mold forming due to the structure of the inlaid metal part, or due to reasons such as too high development cost of the mold and insufficient torsion and drawing force of the inlaid part of the formed part, the metal part needs to be heated and embedded into the plastic part in a later process. At present, the metal piece is embedded into a product through a hot melting device, whether the embedding depth of the metal piece meets the requirement or not cannot be ensured, the embedding position precision is low, and the product quality is influenced.

Disclosure of Invention

Accordingly, there is a need for an embedding system and an embedding method that can improve the position accuracy of a workpiece in a product and the quality of the product.

Embodiments of the present application provide an embedding system for embedding a workpiece within a product, comprising: the first pressing module and the second pressing module are electrically connected with the control module; the moving module comprises a carrying disc for carrying a product, and the moving module is used for sequentially moving the product to the positions of the first pressing and holding module and the second pressing and holding module; the first pressing and holding module is used for preheating the workpiece at a first position of the product for the first time, hot-pressing the workpiece to a second position in the product after the first preheating, and preheating the workpiece at the second position for the second time; the second is pressed and is held the module and be used for preheating the secondary the back will the work piece is pressed extremely the third position of product, the second is pressed and is held the module and include first sensor, be used for the sensing the work piece is in the degree of depth of third position, acquire detection depth data and will detection depth data send to the control module group, the control module group is based on detection depth data adjustment first is pressed and is held the module and be in the preheating time of second position.

The embodiment of the application comprises the following technical effects: this application adjusts first pressure according to the degree of depth of the work piece that first sensor detected in the product and holds the preheating time of module in the second position, and the degree of depth of control work piece embedding product promotes in the follow-up production, the position precision of work piece in the product and the quality of product.

Further, in some embodiments of this application, first pressure holds the module and includes the second sensor, the second sensor is located carry the dish, the second sensor sensing first pressure holds the module and acts on the pressure of product, acquires detection pressure data and will detection pressure data send to the control module group, the control module group is based on receiving detection pressure data adjusts the speed of pushing down of first pressure holding the module.

The embodiment of the application comprises the following technical effects: and adjusting the pressing speed of the first pressing head according to the pressure received by the product, so as to improve the strength of the workpiece embedded in the product.

Further, in some embodiments of the present application, the carrying tray is provided with a fixing member for fixing the product to the carrying tray, and the moving module further includes a moving power member connected to the carrying tray for driving the carrying tray to reciprocate along the first direction.

Further, in some embodiments of the present application, the first pressing module includes a first mounting plate, a first power member, and a first pressing head, wherein the first power member is connected to the first mounting plate; the first pressure head is connected with one side, away from the first power part, of the first mounting plate, and a heating mechanism is arranged in the first pressure head and used for heating the first pressure head; the first power part drives the first mounting plate to move along a second direction perpendicular to the first direction so as to drive the first pressure head to move.

Further, in some embodiments of this application, first mounting panel is equipped with first connecting hole, the second is pressed and is held the module and include second mounting panel, second power spare and second pressure head, the second mounting panel has the second connecting hole the second power spare is connected the second mounting panel, second pressure head elastic connection in the second mounting panel deviates from one side of second power spare, follow the second direction, the projection of second pressure head is located in the first connecting hole, first sensor install in the second mounting panel deviates from one side of second pressure head, through the sensing of second connecting hole the work piece is in the degree of depth of third position.

Further, in some embodiments of the present application, after the second ram contacts the workpiece, the second ram moves in a direction opposite the second direction, and the distance the second ram moves in the direction opposite the second direction is equal to the depth of the workpiece at the third location.

Further, in some embodiments of the present application, the control module stores a relationship between standard depth data and the preheating time, when the detection depth data is smaller than the standard depth data, the control module increases the preheating time of the first pressing module at the second position, and when the detection depth data is larger than the standard depth data, the control module decreases the preheating time of the first pressing module at the second position.

Further, in some embodiments of the present application, the control module further stores a corresponding relationship between a difference between the detected depth data and the standard depth data and a preheating time, and the control module adjusts the preheating time of the first pressing module at the second position according to the difference.

Further, in some embodiments of the present application, the control module further stores a plurality of pressure intervals and a pressing speed of the first pressing module corresponding to the plurality of pressure intervals, and the control module controls the pressing speed of the first pressing module according to the pressure interval where the detected pressure data is located.

An embodiment of the present application further provides an embedding method, and an embedding system applying any one of the above embodiments includes the following steps:

controlling the moving module to move the product and the workpiece to the position of the first pressing and holding module;

controlling the first pressing and holding module to move to a first position of the product, so that the first pressing and holding module contacts the workpiece and preheats the workpiece for the first time;

controlling the first pressing and holding module to perform hot pressing on the workpiece and press the workpiece from the first position to the second position of the product after primary preheating, and performing secondary preheating;

controlling a moving module to move the product and the workpiece to the position of the second pressing and holding module;

controlling the second pressing and holding module to press the workpiece to a third position of the product, and maintaining the pressure until the product is cooled;

the detection depth data of the workpiece at the third position are acquired and sent to the control module, and the control module adjusts the preheating time of the first pressure holding module at the second position based on the detection depth data.

The embodiment of the application comprises the following technical effects: this application adjusts first pressure according to the degree of depth of the work piece that first sensor detected in the product and holds the preheating time of module in the second position, and the degree of depth of control work piece embedding product promotes in the follow-up production, the position precision of work piece in the product and the quality of product.

Drawings

FIG. 1 is a schematic diagram of an embedded system in one embodiment.

Fig. 2 is a schematic structural diagram of a mobile module according to an embodiment.

Fig. 3 illustrates a structural diagram of a boat in one embodiment.

Fig. 4 is a schematic structural diagram illustrating a first pressing module and a second pressing module in an embodiment.

Fig. 5 is a schematic structural diagram of another view angle of the first pressing module and the second pressing module in an embodiment.

Description of the main elements

Embedded system 100

Fixing seat 10

Base 11

Connecting rod 12

Bearing plate 13

Mounting bar 14

Second stopper 141

Mobile module 20

Carrier tray 21

Fixing member 211

Positioning post 212

Support column 213

Profile-block 214

Slide rail 22

Moving power part 23

First limiting member 24

First stopper 25

First pressing module 30

Second limiting member 30a

First mounting plate 31

First connection hole 311

Connecting plate 32

First power member 33

First ram 34

The second pressing module 40

First sensor 41

Second mounting plate 42

Second connecting hole 421

Connecting piece 422

Elastic member 423

Second power member 43

Second ram 44

Bearing module 50

Bearing power member 51

Support bracket 52

Opening 521

Retaining member 53

Workpiece 200

Product 300

Emptying hole 301

First direction X

Second direction Y

The following specific examples will further illustrate the application in conjunction with the above figures.

Detailed Description

The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments.

It will be understood that when an element is referred to as being "mounted on" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.

Embodiments of the present application provide an embedding system for embedding a workpiece within a product, comprising: the first pressing module and the second pressing module are electrically connected with the control module; the moving module comprises a carrying disc for carrying a product, and the moving module is used for sequentially moving the product to the positions of the first pressing and holding module and the second pressing and holding module; the first pressing and holding module is used for preheating the workpiece at a first position of the product for the first time, hot-pressing the workpiece to a second position in the product after the first preheating, and preheating the workpiece at the second position for the second time; the second is pressed and is held the module and be used for preheating the secondary the back will the work piece is pressed extremely the third position of product, the second is pressed and is held the module and include first sensor, be used for the sensing the work piece is in the degree of depth of third position, acquire detection depth data and will detection depth data send to the control module group, the control module group is based on detection depth data adjustment first is pressed and is held the module and be in the preheating time of second position.

An embodiment of the present application further provides an embedding method, and an embedding system applying any one of the above embodiments includes the following steps:

controlling the moving module to move the product and the workpiece to the position of the first pressing and holding module;

controlling the first pressing and holding module to move to a first position of the product, so that the first pressing and holding module contacts the workpiece and preheats the workpiece for the first time;

controlling the first pressing and holding module to perform hot pressing on the workpiece and press the workpiece from the first position to the second position of the product after primary preheating, and performing secondary preheating;

controlling a moving module to move the product and the workpiece to the position of the second pressing and holding module;

controlling the second pressing and holding module to press the workpiece to a third position of the product, and maintaining the pressure until the product is cooled;

the detection depth data of the workpiece at the third position are acquired and sent to the control module, and the control module adjusts the preheating time of the first pressure holding module at the second position based on the detection depth data.

The embodiment of the application comprises the following technical effects: this application adjusts first pressure according to the degree of depth of the work piece that first sensor detected in the product and holds the preheating time of module in the second position, and the degree of depth of control work piece embedding product promotes in the follow-up production, the position precision of work piece in the product and the quality of product.

According to the embedding system and the embedding method, the preheating time of the first pressing and holding module at the second position is adjusted according to the depth of the workpiece in the product, which is detected by the first sensor, so that the depth of the workpiece embedded into the product is controlled, and the position precision of the workpiece in the product and the quality of the product in subsequent production are improved.

Some embodiments of the present application will be described in detail below with reference to the accompanying drawings.

Referring to fig. 1 and 3, the embedding system 100 is used to embed a workpiece 200 into a product 300. Further, the workpiece 200 is a metal part, such as a screw, the product 300 is provided with a discharge hole 301, the workpiece 200 is previously placed in the discharge hole 301, and then the workpiece 200 is embedded in the interior of the product 300 by the embedding system 100. In one embodiment, the product 300 is a plastic part.

The embedded system 100 includes a fixed base 10, a movable module 20, a first pressing module 30, a second pressing module 40, and a control module (not shown), wherein the control module is electrically connected to the movable module 20, the first pressing module 30, and the second pressing module 40 for controlling the operation of each module. The moving module 20 is disposed on the fixing base 10 and configured to sequentially move the product 300 to positions of the first pressing module 30 and the second pressing module 40, and the first pressing module 30 and the second pressing module 40 are connected to the fixing base 10. The first pressing module 30 is used for hot-pressing the workpiece 200 into the product 300, and further, the first pressing module 30 performs a first preheating on the workpiece 200 at a first position of the product 300, and hot-presses the workpiece 200 to a second position in the product 300 after the first preheating, and is used for performing a second preheating on the workpiece 200 at the second position. The second pressing module 40 is used for pressing the workpiece 200 from the second position to the third position, so as to completely embed the workpiece 200 into the product 300. The second pressing and holding module 40 includes a first sensor 41 for sensing the depth of the workpiece 200 at the third position, acquiring the detection depth data and sending the detection depth data to the control module, and the control module adjusts the preheating time of the first pressing and holding module 30 at the second position based on the detection depth data. This application is through adjusting the preheating time of first pressure die set 30 in the second position, and the degree of depth of control work piece 200 embedding product 300 promotes in the follow-up production, the position precision of work piece 200 in the product and the quality of product. It can be understood that, before the embedded system 100 is manufactured, the embedded system is debugged in advance, and then the trial production is performed, and the control module adjusts the preheating time of the first pressing and holding module 30 at the second position, so that the workpiece 200 meets the requirement of the embedded depth, and then the formal production is performed.

In one embodiment, the fixing base 10 includes a base 11, a connecting rod 12 and a bearing plate 13, one end of the connecting rod 12 is connected to the base 11, the other end is connected to the bearing plate 13, and the first pressing module 30 and the second pressing module 40 are slidably connected to the connecting rod 12. In one embodiment, the number of the connecting rods 12 is 8, and the bearing plate 13 includes two oppositely disposed connecting rods 12 disposed at 4 intervals.

Referring to fig. 1 and fig. 2, in an embodiment, the moving module 20 includes a carrier 21, a slide rail 22, and a moving power member 23. The slide rail 22 and the movable power member 23 are disposed on the base 11, and the carrier plate 21 is slidably disposed on the slide rail 22 and connected to the movable power member 23. The carrying tray 21 is used for carrying the product 300, and the moving power component 23 drives the carrying tray 21 to move back and forth along the first direction X to drive the product 300 to move. In one embodiment, the moving power member 23 comprises a combination of a motor and a lead screw.

Referring to fig. 3, in an embodiment, the moving module 20 further includes a first limiting member 24 and a plurality of first limiting members 25, the plurality of first limiting members 25 are disposed at intervals along the first direction X, and the first limiting member 24 is connected to the carrier 21. When the movable power component 23 drives the carrier disc 21 to move to the first stopper 25, the first stopper 24 triggers the first stopper 25, and the carrier disc 21 stops moving. In one embodiment, the number of the first position limiters 25 is set to 3, wherein one position of the first position limiter 25 corresponds to the loading position of the product 300, the other position of the first position limiter 25 corresponds to the position where the first pressing module 30 presses down, and the remaining position of the first position limiter 25 corresponds to the position where the second pressing module 40 presses down, so as to accurately control the position of the tray 21, and accurately press the first pressing module 30 and the second pressing module 40 onto the workpiece 200.

In one embodiment, the boat 21 is provided with fasteners 211 for fastening the products 300 to the boat 21.

In one embodiment, the tray 21 is provided with a plurality of positioning posts 212 for positioning the product 300 on the tray 21.

In an embodiment, the carrier tray 21 has a plurality of supporting pillars 213, and the supporting pillars 213 correspond to the positions of the material discharge holes 301 of the product 300 and are used for supporting the workpiece 200 after the workpiece 200 is embedded in the product 300, so as to prevent the workpiece 200 from falling off from the product 300 under the pressing action of the first pressing module 30 and the second pressing module 40.

In one embodiment, the tray 21 is provided with a shape-matching block 214, and the shape-matching block 214 matches with the structure of the product 300, so as to support the product 300 from the inside when the first pressing module 30 and the second pressing module 40 press the workpiece 200, thereby reducing the possibility that the first pressing module 30 and the second pressing module 40 crush the product.

Referring to fig. 4 and 5, in an embodiment, the first pressing module 30 includes a first mounting plate 31, a connecting plate 32, a first power member 33, and a first pressing head 34. The first mounting plate 31 is slidably disposed on the connecting rod 12, and the first power member 33 is disposed on the bearing plate 13 and penetrates through the bearing plate 13 and the second pressing module 40 to connect to the first mounting plate 31. The connecting plate 32 is connected to the side of the first mounting plate 31 facing away from the first power member 33, and the first ram 34 is provided on the connecting plate 32. The first power member 33 drives the first mounting plate 31 to slide on the connecting rod 12 along the second direction Y, so as to drive the first pressing head 34 to move, and enable the first pressing head 34 to press and hold the workpiece 200. Wherein the second direction Y is perpendicular to the first direction X.

In one embodiment, a heating mechanism (not shown) is disposed in the first pressing head 34, and the heating mechanism includes a thermocouple and a heating rod for heating the workpiece 200, so as to soften the product 300 by the heat on the workpiece 200, and thus embed the workpiece 200 into the product 300.

In one embodiment, the first mounting plate 31 and the connecting plate 32 are provided with a first connecting hole 311 for the second clamping module 40 to pass through.

It will be appreciated that the number and location of the first rams 34 corresponds to the number and location of the discharge holes 301 of the products 300 and may be adjusted for a particular product 300.

When the first pressing module 30 is used, the first power member 33 drives the first pressing head 34 to move to the first position of the product 300, so that the first pressing head 34 contacts the surface of the workpiece 200, the workpiece 200 is preheated by the first pressing head 34 for the first time, after the workpiece 200 reaches the first preheating time, the first power member 33 drives the first pressing head 34 to move continuously, so that the workpiece 200 moves to the second position in the product 300, then the second position preheats the workpiece 200 for the second time, and after the second preheating time is reached, the first power member 33 drives the first pressing head 34 to be away from the product 300.

In one embodiment, the first position of the product 300 is a position when the first pressing head 34 contacts the surface of the workpiece 200, and the second position is a preset position, which can be adjusted according to the specific product by controlling the distance that the first pressing head 34 is driven by the first power member 33.

In an embodiment, the first pressing module 30 further includes a second sensor (not shown), the second sensor senses the pressure applied to the product 300 by the first pressing head 34, obtains the detection pressure data, and sends the detection pressure data to the control module, and the control module adjusts the pressing speed of the first pressing head 34 based on the received detection pressure data, so as to increase the strength of the workpiece 200 embedded in the product 300. Further, the control module includes a storage module (not shown), the storage module stores a plurality of pressure intervals and the pressing speed of the first pressing head 34 corresponding to the pressure intervals, every time a preset time elapses, the second sensor senses the pressure of the first pressing head 34 acting on the product 300 and sends the detected pressure data to the control module, and the control module adjusts the pressing speed of the first pressing head 34 according to the pressure interval where the detected pressure data is located. Further, as the detected pressure data is smaller, the depressing speed of the first ram 34 is slower.

It is understood that the second sensor can also be used to sense the pressure applied to the product 300 by the second clamping module 40.

The second clamping module 40 further includes a second mounting plate 42, a second power member 43, and a second ram 44. The second mounting plate 42 is slidably disposed on the connecting rod 12 and located above the first mounting plate 31, and the second power member 43 is disposed on the bearing plate 13 and penetrates through the bearing plate 13 to be connected to the second mounting plate 42. The second ram 44 is resiliently coupled to a side of the second mounting plate 42 facing away from the second power member 43. Further, the second mounting plate 42 is provided with a second coupling hole 421. In the second direction Y, the first connection hole 311 corresponds to the second connection hole 421, and the projection of the second ram 44 is located in the first connection hole 311 and the second connection hole 421. The second power member 43 drives the second mounting plate 42 to move in the second direction Y, so that the second pressing head 44 passes through the first connecting hole 311 and presses the workpiece 200 from the second position to the third position. Along the second direction Y, the projection of the first pressing module 30 and the projection of the second pressing module 40 are at least partially overlapped to reduce the space occupied by the first pressing module 30 and the second pressing module 40.

The second connection holes 421 are provided therein with connection members 422, and the connection members 422 protrude from both sides of the second mounting plate 42, respectively. The first sensor 41 is disposed on a side of the connecting member 422 facing away from the second pressing head 44, and the first sensor 41 senses a distance from the second pressing head 44 through the second connecting hole 421, so as to obtain a depth of the workpiece 200 at the third position. The second pressing head 44 is disposed on a side of the connecting member 422 facing away from the first sensor 41, and an elastic member 423 is disposed between the second pressing head 44 and the connecting member 422, and is used for compressing the elastic member 423 to move the second pressing head 44 in a direction opposite to the second direction Y after the second pressing head 44 moves in the second direction Y and presses the workpiece 200. When the second pressing head 44 is in the initial state, the distance between the second pressing head 44 and the first sensor 41 is a fixed value d1, when the second pressing head 44 presses the workpiece 200 to the third position, the second pressing head 44 moves in the direction opposite to the second direction Y, the distance between the second pressing head 44 and the first sensor 41 is d2, and the difference between d1 and d2 is the distance that the second pressing head 44 moves in the direction opposite to the second direction Y, i.e., the distance that the second pressing head 44 moves in the direction opposite to the second direction Y is equal to the depth of the workpiece 200 at the third position.

Further, the storage module is internally stored with a relation corresponding to the standard depth data and the preheating time, after the second pressing head 44 presses the workpiece 200 to the third position, the depth of the workpiece 200 at the third position is sensed through the first sensor 41, the detection depth data is acquired and sent to the control module, when the detection depth data is smaller than the standard depth data, the control module increases the preheating time of the first pressing head 34 at the second position, and when the detection depth data is larger than the standard depth data, the control module decreases the preheating time of the first pressing head 34 at the second position.

Furthermore, the storage module also stores the corresponding relation between the difference value of the detection depth data and the standard depth data and the preheating time, the control module acquires the difference value of the detection depth data and the standard depth data according to the detection depth data and the standard depth data, and the preheating time is increased or decreased according to the relation between the difference value and the preheating time. It will be appreciated that when the sensed depth data is the same as the standard depth data, this indicates that the preheat time of the first ram 34 at the second position is in compliance with the requirements and is not adjusted for the next production run.

In one embodiment, the preheating time is increased or decreased in units of seconds, such as increasing the preheating time by one second or decreasing the preheating time by one second.

In one embodiment, the control module further comprises a display module for displaying the detected depth data sensed by the first sensor 41 and the detected pressure data sensed by the second sensor.

In an embodiment, the control module further comprises an alarm module for sending an alarm to remind people when the detected depth data does not meet the requirement of the standard depth data for a plurality of times.

It will be appreciated that the control module may comprise a plurality of functional modules comprised of program code sections, the program code of each of which may be stored in a memory and executed by at least one processor. A module as referred to herein is a series of computer program segments capable of being executed by at least one processor and capable of performing a fixed function and is stored in a memory.

Referring to fig. 1 and fig. 4, in an embodiment, an installation rod 14 is further disposed between the base 11 and the bearing plate 13, the installation rod 14 is provided with two second position limiters 141, the first mounting plate 31 and the second mounting plate 42 are further provided with second position limiters 30a, and the second position limiters 141 are located in the moving direction of the second position limiters 30 a. Taking the second limiting member 30a on the first mounting plate 31 as an example, when the first power member 33 drives the first mounting plate 31 to move to the second limiting member 141, the second limiting member 30a triggers the second limiting member 141, and the first mounting plate 31 stops moving.

Referring to fig. 4 and 5, in an embodiment, the embedding system 100 further includes a supporting module 50, and the first pressing module 30 and/or the second pressing module 40 are connected to the supporting module 50. The supporting module 50 includes a supporting power member 51, a supporting bracket 52 and a holding member 53. Taking the first pressing module 30 connected to the supporting module 50 as an example, the supporting power member 51 is installed on the supporting plate 13, the supporting power member 51 is connected to the retaining member 53, one end of the supporting bracket 52 is connected to the side of the first mounting plate 31 departing from the second mounting plate 42, and the other end passes through the second mounting plate 42 and the supporting plate 13. The supporting bracket 52 is provided with an opening 521, and the supporting power member 51 drives the retaining member 53 to extend into the opening 521, so as to prevent the first mounting plate 31 from sliding off the connecting rod 12. It will be appreciated that when the first power member 33 drives the first mounting plate 31 to slide on the connecting rod 12, the supporting power member 51 drives the catch 53 to retract from the opening 521.

The present application further provides an embedding method using the above embedding system 100, which includes the following steps:

step S11: controlling the moving module 20 to move the product 300 and the workpiece 200 to the position of the first pressing module 30;

controlling the first pressing module 30 to move to the first position of the product 300, so that the first pressing module 30 contacts the workpiece 200 and preheats the workpiece 200 for the first time;

step S12: controlling the first pressing and holding module 30 to perform hot pressing on the workpiece 200 after the first preheating, pressing the workpiece 200 from the first position to the second position of the product 300, and performing secondary preheating;

step S13: controlling the moving module 20 to move the product 300 and the workpiece 200 to the position of the second pressing and holding module 40;

step S14: controlling the second pressing and holding module 40 to press the workpiece 200 to the third position of the product 300, and maintaining the pressure until the product is cooled;

step S15: the detection depth data of the workpiece 200 at the third position is acquired and sent to the control module, and the control module adjusts the preheating time of the first pressure holding module 30 at the second position based on the detection depth data.

In an embodiment, the step S12 further includes: the pressure applied to the product 300 by the first pressing module 30 is sensed by the second sensor, the detection pressure data is acquired, and the detection pressure data is sent to the control module, and the control module adjusts the pressing speed of the first pressing module 30 based on the received detection pressure data. Further, as the detected pressure data is smaller, the depressing speed of the first ram 34 is slower.

In an embodiment, the step S15 further includes: when the detected depth data is smaller than the standard depth data, the control module increases the preheating time of the first pressing module 30 at the second position, and when the detected depth data is larger than the standard depth data, the control module decreases the preheating time of the first pressing module 30 at the second position.

When the embedding system 100 is used, firstly, the product 300 is placed on the carrier disc 21, the carrier disc 21 is driven by the movable power member 23 to move to the position below the first pressing head 34 along the first direction X, the first pressing head 34 is driven by the first power member 33 to move to the first position of the product 300, the first pressing head 34 is enabled to contact the surface of the workpiece 200, the workpiece 200 is preheated by the first pressing head 34 for the first time, after the workpiece 200 reaches the first preheating time, the first pressing head 34 is driven by the first power member 33 to move continuously, the pressure of the first pressing head 34 acting on the product 300 is sensed by the second sensor, the pressing speed of the first pressing head 34 is adjusted, the workpiece 200 is enabled to move to the second position in the product 300, then the workpiece 200 is preheated for the second time again, the first power member 33 drives the first pressing head 34 to move away from the product 300 after the second preheating time is reached, then the second pressing head 44 is driven by the second power member 43 to move and press the workpiece 200 from the second position to the third position of the product 300, and then the workpiece 200 is completely embedded into the product 300, the depth of the workpiece 200 at the third position is sensed through the first sensor 41, and the preheating time of the first pressure head 34 at the second position is adjusted according to the detected depth data until the depth of the workpiece 200 at the third position meets the requirement.

According to the embedding system 100 and the embedding method, the preheating time of the first pressing and holding module 30 at the second position is adjusted according to the depth of the workpiece 200 in the product 300 detected by the first sensor, so that the depth of the workpiece 200 embedded in the product 300 is controlled, and the position accuracy of the workpiece 200 in the product and the quality of the product in the subsequent production are improved.

It should be understood by those skilled in the art that the above embodiments are only for illustrating the present application and are not to be taken as limiting the present application, and that suitable changes and modifications to the above embodiments are within the scope of the present disclosure as long as they are within the spirit and scope of the present application.