阅读说明：本技术 一种轻便透气运动鞋的生产设备及其生产方法 (Production equipment and production method of portable breathable sports shoes ) 是由 黄群星 于 2021-08-10 设计创作，主要内容包括：本发明公开了一种轻便透气运动鞋的生产设备及其生产方法,包括底模、顶架、横轨和座箱；底模：安装在座箱的上表面,所述底模的侧面安装有封闭组件；顶架：安装在座箱上表面的一侧,所述顶架的顶端安装有竖向的液压杆,所述液压杆下侧的伸缩臂上可拆卸连接有与底模相配合的鞋楦,所述鞋楦处在封闭组件的内侧,所述鞋楦对应鞋舌的位置形成凹陷且该凹陷处设置有气撑组件；横轨：横向设置在座箱的后侧面,所述横轨上设有与之滑动配合的注入机构；本轻便透气运动鞋的生产设备及其生产方法,直接将鞋底和鞋面粘接在一起,节省工序,同时鞋楦的凹陷处通过气撑组件进行支撑,保证良好的稳定行,也方便鞋楦的分离。(The invention discloses a production device and a production method of a portable breathable sneaker, wherein the production device comprises a bottom die, a top frame, a transverse rail and a seat box; bottom die: the sealing component is arranged on the upper surface of the seat box, and the side surface of the bottom die is provided with the sealing component; a top frame: the shoe last is arranged on the inner side of the sealing component, a recess is formed in the position, corresponding to the shoe tongue, of the shoe last, and an air supporting component is arranged in the recess; transverse rail: the transverse rail is transversely arranged on the rear side surface of the seat box, and the transverse rail is provided with an injection mechanism in sliding fit with the transverse rail; the production equipment and the production method of the light breathable sports shoe directly bond the sole and the vamp together, save the working procedures, simultaneously, the sunken part of the shoe tree is supported by the air supporting component, ensure good stable running and facilitate the separation of the shoe tree.)

1. The utility model provides a production facility of light ventilative sports shoes which characterized in that: comprises a bottom die (1), a top frame (5), a transverse rail (7) and a seat box (10);

bottom die (1): the die is arranged on the upper surface of the seat box (10), and a sealing assembly (3) is arranged on the side surface of the bottom die (1);

top frame (5): the shoe last is mounted on one side of the upper surface of a seat box (10), a vertical hydraulic rod (6) is mounted at the top end of an upper frame (5), a shoe last (2) matched with a bottom die (1) is detachably connected to a telescopic arm on the lower side of the hydraulic rod (6), the shoe last (2) is located on the inner side of a sealing component (3), a recess is formed in the position, corresponding to a shoe tongue, of the shoe last (2), and an air supporting component (4) is arranged in the recess;

transverse rail (7): the horizontal rail (7) is provided with an injection mechanism (8) which is in sliding fit with the horizontal rail;

wherein: still include PLC controller (9), the side at roof-rack (5) is installed in PLC controller (9), the input of PLC controller (9) is connected with external power source's output electricity.

2. A portable breathable sports shoe production apparatus according to claim 1, characterized in that: the bottom die (1) comprises a base (101) and a side wall (102), the base (101) is fixed on the upper surface of the base box (10), and the upper surface of the base (101) is surrounded into a die cavity with an upper side opening by the side wall (102).

3. A portable breathable sports shoe production apparatus according to claim 2, characterized in that: the shoe tree (2) comprises a connecting part (201) and a top die (202), the connecting part (101) is arranged at one end of the top surface of the top die (202), steps are formed at the positions of the top die (202) and the connecting part (201), and gaps exist between the non-step positions of the top die (202) and the side walls (102).

4. A portable breathable sports shoe production apparatus according to claim 1, characterized in that: seal subassembly (3) including gluing ring (301), curb plate (302) and telescopic lifting rod (303), the both sides of gluing ring (301) are fixed with curb plate (302) relatively, curb plate (302) link to each other with telescopic arm of telescopic lifting rod (303) is fixed, the lower extreme of telescopic lifting rod (303) is fixed on seat case (10) upper surface of die block (1) both sides, the input of telescopic lifting rod (303) is connected with the output electricity of PLC controller (9).

5. A portable breathable sports shoe production apparatus according to claim 1, characterized in that: the air supporting assembly (4) comprises an air box (401) and a flexible cover (402), the air box (401) is a shell with one side open, an opening of the shell is sealed through the flexible cover (402), and the flexible cover (402) is matched with the curved surface of the shoe tree (2).

6. A portable breathable sports shoe production apparatus according to claim 1, characterized in that: the injection mechanism (8) comprises a storage box (801), a spray head (802), a diaphragm pump (803) and a connecting pipe (804), wherein the storage box (801) is arranged on the side face of the transverse rail (7) in a sliding mode, the spray head (802) is arranged on the upper end of the storage box (801) in a sliding mode, the inlet end of the spray head (802) is connected with an interface of the lower end of the storage box (801) through the connecting pipe (804), the diaphragm pump (803) is arranged in the middle of the connecting pipe (804), and the input end of the diaphragm pump (803) is electrically connected with the output end of the PLC (9).

7. The apparatus for producing portable breathable sports shoes, according to claim 6, characterized in that: the injection mechanism (8) further comprises a linear motor (805), the linear motor (805) is longitudinally fixed on the upper surface of the storage box (801), a rotor of the linear motor (805) is fixedly connected with the outer side face of the spray head (802), and the input end of the linear motor (805) is electrically connected with the output end of the PLC (9).

8. A portable breathable sports shoe production apparatus according to claim 1, characterized in that: the side of the air supporting component (4) is provided with a pump air pipe (11) communicated with the air supporting component, and the middle part of the pump air pipe (11) is provided with a one-way valve (12).

9. A portable breathable sports shoe production apparatus according to claim 1, characterized in that: the side of gas props subassembly (4) is equipped with communicating blast pipe (13) with it, the middle part of blast pipe (13) is equipped with solenoid valve (14), the input of solenoid valve (14) is connected with the output electricity of PLC controller (9).

10. A production method of light breathable sneakers is characterized by comprising the following steps:

1) firstly, spraying a release agent on a top die (202) and a base (101);

2) the lifting telescopic rod (303) works to drive the rubber ring (301) to be attached to the inner side surface of the side wall (102) to descend, and a placing gap is formed between the rubber ring (301) and the step part of the top die (202);

3) moving the injection mechanism (8) on the transverse rail (7) to enable a spray head (802) of the injection mechanism (8) to move to the rear side of the bottom die (1), and pressurizing through a diaphragm pump (803) to enable hot-melt rubber in the storage tank (801) to be injected into the bottom die (1);

4) the vamp is sleeved on the outer side of the shoe tree (2), the air supporting assembly (4) is inflated through the air pumping pipe (11), the shoe tree (2) and the vamp are supported by the air supporting assembly (4), the hydraulic rod (6) works to drive the shoe tree (2) and the vamp to descend, the shoe tree (2) falls into the bottom die (1), and the edge of the lower side of the vamp is located in the placing gap;

5) after a certain time, the sole formed by rubber is directly bonded with the vamp, the air of the air supporting component (4) is released through the electromagnetic valve (14), and the shoe tree (2) rises and is separated from the shoe formed by bonding the sole and the vamp after the air of the air supporting component (4) is released;

6) and transferring the separated shoes to a sewing procedure for processing.

Technical Field

The invention relates to the technical field of shoe processing, in particular to a production device and a production method of a portable breathable sneaker.

Background

The sports shoes are designed and manufactured according to the characteristics of people participating in sports or traveling. The sole of the sports shoe is different from the sole of the common leather shoe and rubber shoe, is soft and elastic generally, and can play a certain role in buffering. Can enhance elasticity during sports, and can prevent ankle injury in some cases. Therefore, when sports are carried out, the sports shoes are mostly worn, and particularly, high-intensity physical exercises are needed. In the production process of the sports shoes, the outsole needs to be fixed firstly, then gluing is carried out, and then the soles and the vamps are bonded, a large amount of manual operation is needed in the process, meanwhile, as the vamps of the breathable sports shoes have mesh surface structures, the vamp is easy to deform, and the shoe trees are difficult to play stable support, therefore, the portable breathable sports shoes production equipment and the production method thereof are provided.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provides production equipment and a production method of a portable breathable sports shoe, which directly bond a sole and a vamp together, save working procedures, ensure good stability by supporting the sunken part of a shoe tree through an air supporting component, facilitate the separation of the shoe tree and effectively solve the problems in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: a production device of portable breathable sports shoes comprises a bottom die, a top frame, a transverse rail and a seat box;

bottom die: the sealing component is arranged on the upper surface of the seat box, and the side surface of the bottom die is provided with the sealing component;

a top frame: the shoe last is arranged on the inner side of the sealing component, a recess is formed in the position, corresponding to the shoe tongue, of the shoe last, and an air supporting component is arranged in the recess;

transverse rail: the transverse rail is transversely arranged on the rear side surface of the seat box, and the transverse rail is provided with an injection mechanism in sliding fit with the transverse rail;

wherein: still include the PLC controller, the side at the roof-rack is installed to the PLC controller, the input of PLC controller is connected with external power source's output electricity.

Further, the die block includes a seat bottom and a side wall, the seat bottom is fixed on the upper surface of the seat box, and the upper surface of the seat bottom is enclosed into a die cavity with an upper side opening through the side wall. The bottom die and the top die are matched for processing the sole.

Further, the shoe tree includes connecting portion and top mould, connecting portion establish the top surface one end at the top mould, top mould and connecting portion department form the step, there is the clearance between the non-step department and the lateral wall of top mould. The gap is used to form a side wrapping portion of the sole.

Further, the seal assembly comprises a rubber ring, side plates and a lifting telescopic rod, the side plates are oppositely fixed on two sides of the rubber ring, the side plates are fixedly connected with telescopic arms of the lifting telescopic rod, the lower ends of the lifting telescopic rod are fixed on the upper surfaces of seat boxes on two sides of the bottom die, and the input end of the lifting telescopic rod is electrically connected with the output end of the PLC. The rubber ring is used for limiting the side wrapping part of the sole.

Further, the gas props the subassembly and includes gas box and flexible lid, the gas box is the open casing in one side, and the uncovered department of this casing seals through flexible lid, this flexible lid and the curved surface adaptation of shoe tree. The vamp part is supported through the air supporting component, and the supporting stability is ensured.

Further, the injection mechanism comprises a storage box, a spray head, a diaphragm pump and a connecting pipe, the storage box is arranged on the side face of the transverse rail in a sliding mode, the spray head is arranged at the upper end of the storage box in a sliding mode, the inlet end of the spray head is connected with an interface of the lower end of the storage box through the connecting pipe, the diaphragm pump is arranged in the middle of the connecting pipe, and the input end of the diaphragm pump is electrically connected with the output end of the PLC. The injection mechanism is used for injecting rubber into the bottom die.

Further, the injection mechanism further comprises a linear motor, the linear motor is longitudinally fixed on the upper surface of the storage box, a rotor of the linear motor is fixedly connected with the outer side face of the spray head, and the input end of the linear motor is electrically connected with the output end of the PLC.

Furthermore, the side surface of the air supporting component is provided with an air pumping pipe communicated with the air supporting component, and the middle part of the air pumping pipe is provided with a one-way valve. And gas is blown in through the gas pumping pipe to enable the gas strut assembly to be supported.

Furthermore, the side of the gas support component is provided with an exhaust pipe communicated with the gas support component, the middle of the exhaust pipe is provided with an electromagnetic valve, and the input end of the electromagnetic valve is electrically connected with the output end of the PLC.

A method for producing portable breathable sports shoes comprises the following steps:

1) firstly, spraying a release agent on a top die and a base;

2) the lifting telescopic rod works to drive the inner side surface of the gluing side wall of the rubber ring to descend, and a placing gap is formed between the rubber ring and the step part of the top die;

3) moving the injection mechanism on the transverse rail to enable a spray head of the injection mechanism to move to the rear side of the bottom die, and pressurizing through a diaphragm pump to enable hot-melted rubber in the storage box to be injected into the bottom die;

4) sleeving the shoe upper on the outer side of the shoe tree, inflating the air supporting assembly through the air pumping pipe, supporting the shoe upper by the air supporting assembly, driving the shoe tree and the shoe upper to descend by the operation of the hydraulic rod, enabling the shoe tree to fall into the bottom die, and enabling the edge of the lower side of the shoe upper to be in the placing gap;

5) after a certain time, the sole formed by rubber is directly bonded with the vamp, the air of the air supporting component is released through the electromagnetic valve, and the shoe tree rises and is separated from the shoe formed by bonding the sole and the vamp after the air supporting component is released;

6) and transferring the separated shoes to a sewing procedure for processing.

Compared with the prior art, the invention has the beneficial effects that: the production equipment and the production method of the portable breathable sneaker have the following advantages:

1. according to the production equipment and the production method of the light breathable sneaker, the sole is directly bonded with the vamp in the injection molding process, so that the working procedures are saved, repeated opening and closing of the mold by workers are not needed, a large amount of physical strength and time are saved, and the production efficiency is improved;

2. a depression is formed on the shoe tree corresponding to the shoe tongue, and the air supporting component is arranged at the depression, and the flexible cover of the air supporting component can be bulged, so that the vamp is stably supported, and the shoe tree has good stability for the vamp with the grids;

3. when the air supporting component is sunken, a gap is formed at the tongue, so that the shoe tree can be conveniently pulled out of the shoe formed by the sole and the vamp.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic cross-sectional view of the present invention;

FIG. 3 is an enlarged view of the structure at the position A of the present invention

FIG. 4 is a schematic view of the structure of the footwear last of the present invention;

fig. 5 is a schematic view of the closure assembly of the present invention.

In the figure: the device comprises a bottom die 1, a seat bottom 101, a side wall 102, a shoe tree 2, a connecting part 201, a top die 202, a sealing assembly 3, a rubber ring 301, a side plate 302, a lifting telescopic rod 303, an air supporting assembly 4, an air box 401, a flexible cover 402, a top frame 5, a hydraulic rod 6, a transverse rail 7, an injection mechanism 8, a storage tank 801, a spray nozzle 802, a diaphragm pump 803, a connecting pipe 804, a linear motor 805, a PLC 9, a seat box 10, a pump air pipe 11, a check valve 12, an exhaust pipe 13 and an electromagnetic valve 14.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, the present embodiment provides a technical solution: a production device of portable breathable sports shoes comprises a bottom die 1, an upper frame 5, a transverse rail 7 and a seat box 10;

bottom die 1: the sealing component is arranged on the upper surface of the seat box 10, and the side surface of the bottom die 1 is provided with the sealing component 3;

the bottom die 1 comprises a seat bottom 101 and a side wall 102, the seat bottom 101 is fixed on the upper surface of the seat box 10, and the upper surface of the seat bottom 101 is enclosed into a die cavity with an upper side opening through the side wall 102;

the sealing assembly 3 comprises a rubber ring 301, side plates 302 and a lifting telescopic rod 303, wherein the side plates 302 are oppositely fixed on two sides of the rubber ring 301, the side plates 302 are fixedly connected with telescopic arms of the lifting telescopic rod 303, the lower ends of the lifting telescopic rod 303 are fixed on the upper surfaces of seat boxes 10 on two sides of the bottom die 1, and the input end of the lifting telescopic rod 303 is electrically connected with the output end of the PLC 9;

a top frame 5: the shoe last is arranged on one side of the upper surface of the seat box 10, a vertical hydraulic rod 6 is arranged at the top end of the top frame 5, a shoe last 2 matched with the bottom die 1 is detachably connected to a telescopic arm on the lower side of the hydraulic rod 6, the shoe last 2 is arranged on the inner side of the closed component 3, a recess is formed in the position, corresponding to a shoe tongue, of the shoe last 2, and an air supporting component 4 is arranged in the recess;

the shoe tree 2 comprises a connecting part 201 and a top die 202, the connecting part 101 is arranged at one end of the top surface of the top die 202, a step is formed between the top die 202 and the connecting part 201, and a gap is formed between the non-step part of the top die 202 and the side wall 102;

the gas strut assembly 4 comprises a gas box 401 and a flexible cover 402, wherein the gas box 401 is a shell with one side open, the opening of the shell is closed by the flexible cover 402, and the flexible cover 402 is matched with the curved surface of the shoe tree 2; the side surface of the air supporting component 4 is provided with a pump air pipe 11 communicated with the air supporting component, and the middle part of the pump air pipe 11 is provided with a one-way valve 12; an exhaust pipe 13 communicated with the side surface of the gas support component 4 is arranged on the side surface of the gas support component, an electromagnetic valve 14 is arranged in the middle of the exhaust pipe 13, and the input end of the electromagnetic valve 14 is electrically connected with the output end of the PLC 9;

transverse rail 7: the transverse rail 7 is transversely arranged on the rear side surface of the seat box 10, and is provided with an injection mechanism 8 in sliding fit with the transverse rail;

the injection mechanism 8 comprises a storage tank 801, a spray head 802, a diaphragm pump 803 and a connecting pipe 804, wherein the storage tank 801 is arranged on the side surface of the transverse rail 7 in a sliding manner, the spray head 802 is arranged at the upper end of the storage tank 801 in a sliding manner, the inlet end of the spray head 802 is connected with an interface at the lower end of the storage tank 801 through the connecting pipe 804, the diaphragm pump 803 is arranged in the middle of the connecting pipe 804, and the input end of the diaphragm pump 803 is electrically connected with the output end of the PLC 9; the injection mechanism 8 further comprises a linear motor 805, the linear motor 805 is longitudinally fixed on the upper surface of the storage box 801, a rotor of the linear motor 805 is fixedly connected with the outer side surface of the spray head 802, and the input end of the linear motor 805 is electrically connected with the output end of the PLC 9;

wherein: still include PLC controller 9, PLC controller 9 installs the side at roof-rack 5, and PLC controller 9's input is connected with external power source's output electricity.

A method for producing portable breathable sports shoes comprises the following steps:

1) firstly, spraying a release agent on the top die 202 and the base 101; the spraying process is operated by external spraying equipment or manual work;

2) the lifting telescopic rod 303 works to drive the inner side surface of the rubber ring 301 attached to the side wall 102 to descend, and a placing gap is formed between the rubber ring 301 and the step part of the top die 202;

3) moving the injection mechanism 8 on the transverse rail 7 to move the spray head 802 of the injection mechanism 8 to the rear side of the bottom die 1, pressurizing by the diaphragm pump 803, and injecting the hot-melted rubber in the storage tank 801 into the bottom die 1;

the storage tank 801 is internally provided with a heating structure (not shown in the figure) for forming stable hot-melt rubber in the storage tank 801, and the rubber enters the bottom die 1 through a diaphragm pump 803 and a connecting pipe 804;

the linear motor 805 can drive the spray head 802 to move longitudinally, and the spray head 802 can move back and forth in the process of injecting rubber, so that the hot-melt rubber is uniformly distributed in the bottom die 1;

4) the vamp is sleeved on the outer side of the shoe tree 2, the air supporting assembly 4 is inflated through the air pumping pipe 11, the shoe tree 2 and the vamp are supported by the air supporting assembly 4, the hydraulic rod 6 works to drive the shoe tree 2 and the vamp to descend, the shoe tree 2 falls into the bottom die 1, and the lower side edge of the vamp is arranged in the placing gap;

a recess is formed at the position of the shoe tree 2 corresponding to the shoe tongue, the air supporting component 4 is arranged at the recess, and the flexible cover 402 of the air supporting component 4 can be bulged, so that the vamp is stably supported, and the shoe vamp has good stability for the vamp with grids;

5) after a certain time, the sole formed by rubber is directly bonded with the vamp, the air of the air supporting component 4 is released through the electromagnetic valve 14, and the shoe tree 2 rises and is separated from the shoe formed by bonding the sole with the vamp after the air supporting component 4 is deflated;

when the air supporting component 4 is sunken, a gap is formed at the tongue, so that the shoe tree 2 can be conveniently pulled out of the shoe formed by the sole and the vamp;

a gap exists between the non-step part of the top die 202 and the side wall 102, the gap is used for forming a side wrapping part of the sole, the rubber ring 301 is used for limiting the top side of the side wrapping part of the sole, the extruded hot-melt rubber overflows to the side wall 102 part of the bottom die 1 and directly contacts with the lower side edge of the vamp, and the extruded hot-melt rubber and the extruded rubber are directly bonded;

6) and transferring the separated shoes to a sewing procedure for processing.

According to the production equipment and the production method of the light breathable sneaker, the sole is directly bonded with the vamp in the injection molding process, the process is saved, repeated opening and closing of a mold of a worker are not needed, a large amount of physical strength and time are saved, and meanwhile, the production efficiency is improved.

It should be noted that the above-mentioned lifting telescopic rod 303, hydraulic rod 6, diaphragm pump 803, linear motor 805 and electromagnetic valve 14 are all coordinately controlled by the PLC controller 9, and the above-mentioned electrical components themselves and the connection relationship with the PLC controller 9 are all conventional in the prior art, and are not innovative here and are not described here.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.