阅读说明：本技术 一种设备布局方法及系统 (Equipment layout method and system ) 是由 崔强 黄才茂 罗磊 谢克俭 贾鹏麟 于 2021-08-31 设计创作，主要内容包括：本发明公开了一种设备布局方法及系统,其中方法包括：获取产品的生产工序和生产设备,并根据生产工序和生产设备绘制出产品的工艺路线；根据工艺路线录制产品的生产视频,并通过对生产视频进行分段分析,得到工艺路线中每一工序对应的工时数据；根据工时数据计算得到每一工序的加工能力,并在所有加工能力中选取最小加工能力；根据最小加工能力和产品的日需求产量判断是否满足产能需求,在判断到满足产能需求时,根据预设条件对工艺路线中的生产设备依次进行排列,得到设备布局图。本实施例在进行设备布局前进行产能校核,在产能校核通过后根据预设条件自动进行设备布局,能够消除人、机、料、法、环各个环节上的浪费,实现精益布局。(The invention discloses a device layout method and a device layout system, wherein the method comprises the following steps: obtaining production processes and production equipment of the product, and drawing a process route of the product according to the production processes and the production equipment; recording production videos of products according to the process route, and performing segmentation analysis on the production videos to obtain working hour data corresponding to each procedure in the process route; calculating the processing capacity of each process according to the working hour data, and selecting the minimum processing capacity from all the processing capacities; and judging whether the capacity requirement is met or not according to the minimum processing capacity and the daily required output of the product, and sequentially arranging the production equipment in the process route according to preset conditions when the capacity requirement is judged to be met to obtain an equipment layout. According to the embodiment, the productivity check is carried out before the equipment layout is carried out, the equipment layout is automatically carried out according to the preset conditions after the productivity check is passed, the waste of various links such as people, machines, materials, methods and rings can be eliminated, and lean layout is realized.)

1. A device placement method, comprising:

obtaining production processes and production equipment of a product, and drawing a process route of the product according to the production processes and the production equipment;

recording a production video of the product according to the process route, and performing segmentation analysis on the production video to obtain man-hour data corresponding to each procedure in the process route;

calculating the processing capacity of each process according to the man-hour data, and selecting the minimum processing capacity from all the processing capacities;

and judging whether the capacity requirement is met or not according to the minimum processing capacity and the daily required output of the product, and sequentially arranging the production equipment in the process route according to preset conditions when the capacity requirement is judged to be met to obtain an equipment layout.

2. The equipment layout method according to claim 1, wherein the production equipments in the process route are sequentially arranged according to preset conditions to obtain an equipment layout diagram, specifically:

and logically distributing the production equipment in the process route into U-shaped lines in a counterclockwise arrangement mode from left to right to obtain an equipment layout diagram, wherein the distance between two adjacent production equipment is a first preset distance, and the U-shaped distance of the U-shaped lines is a second preset distance.

3. The apparatus layout method according to claim 2, wherein said logically laying out the production apparatuses in the process route into U-shaped lines in a counterclockwise arrangement from left to right, further comprises:

and if a certain production device falls into the bending point of the U-shaped line, arranging the production device above the bending point.

4. The device layout method according to claim 2, wherein the device layout diagram further includes an operator number, and the calculation method of the operator number includes:

calculating to obtain a walking distance according to the sum of the maximum width values of all the production equipment, the first preset interval and the number of all the production equipment;

setting walking speed, and calculating walking time according to the walking distance and the walking speed;

calculating to obtain total operation time according to the walking time and the sum of the operation time of all the working procedures;

and calculating according to the total operation time and the production rhythm of the product to obtain the number of operators.

5. The method of claim 1, wherein determining whether to meet a capacity demand based on the minimum process capacity and the daily demand for the product comprises:

if the minimum processing capacity is larger than or equal to the daily required output, judging that the capacity requirement is met;

and if the minimum processing capacity is smaller than the daily required output, judging that the capacity requirement is not met.

6. The device placement method of claim 5, further comprising:

and when the capacity requirement is judged not to be met, increasing production equipment to enable the minimum processing capacity to be larger than or equal to the daily required output.

7. The apparatus layout method according to claim 1, further comprising, before "acquiring a production process and a production apparatus of the product and drawing a process route of the product according to the production process and the production apparatus":

and acquiring basic data of the product, and calculating the daily required yield of the product according to the basic data.

8. The device layout method according to claim 7, wherein the basic data includes a monthly demand quantity, a daily operating time and a monthly operating time, the basic data of the product is obtained, and the daily demand yield of the product is calculated according to the basic data, specifically:

calculating to obtain a production beat according to the daily working time, the monthly required quantity and the mobility rate of a production line;

and calculating the daily required output of the product according to the daily working time and the production tempo.

9. An equipment placement system, comprising:

the process route drawing module is used for acquiring the production process and the production equipment of the product and drawing the process route of the product according to the production process and the production equipment;

the production video analysis module is used for recording the production video of the product according to the process route and obtaining the working hour data of each procedure in the process route by performing segmentation analysis on the production video;

the processing capacity selection module is used for calculating the processing capacity of each procedure according to the man-hour data and selecting the minimum processing capacity from all the processing capacities;

and the equipment layout module is used for judging whether the capacity requirement is met according to the minimum processing capacity and the daily required output of the product, and sequentially arranging the production equipment in the process route according to preset conditions when the capacity requirement is judged to be met to obtain an equipment layout diagram.

10. The device placement system of claim 9, wherein the device placement module comprises means for:

and logically distributing the production equipment in the process route into U-shaped lines in a counterclockwise arrangement mode from left to right to obtain an equipment layout diagram, wherein the distance between two adjacent production equipment is a first preset distance, and the U-shaped distance of the U-shaped lines is a second preset distance.

Technical Field

The present invention relates to the field of device layout technologies, and in particular, to a device layout method and system.

Background

At present, the economy of China is shifted from a high-speed growth stage to a high-quality development stage, and is in the stage of attack of changing a development mode, optimizing an economic structure and converting growth power, and the establishment of a modern economic system is an urgent requirement for crossing a gateway and a strategic target of the development of China. The manufacturing industry is the leading industry of national economy in China, and high-quality manufacturing industry is required to be used as a support for realizing high-quality development of the national economy. As a large-scale global manufacturing output country, the country has a manufacturing system with the largest scale, the most complete types and the most complete set in the world, the advantages of a complete industrial chain have no alternatives, but the production quality, the stability and the process advancement of enterprises cannot be guaranteed due to the extensive factory model and the fragmentation of process standards, and the way of high-end transformation of the manufacturing industry of China is restricted for a long time and is extremely to be broken.

The existing device layout method generally realizes layout and presentation of devices through software such as CAD, hundred million drawings, Apex Sketch and the like in a direct manual drawing mode. However, the existing equipment layout method does not check the productivity of the process, and depends on drawing personnel to directly draw manually, so that the reliability of equipment layout is difficult to ensure.

Disclosure of Invention

The invention provides an equipment layout method and an equipment layout system, which are used for solving the problems that the existing equipment layout method does not check the productivity of a working procedure, and is dependent on drawing personnel to directly draw manually, so that the reliability of equipment layout is difficult to ensure.

A first embodiment of the present invention provides an apparatus layout method, including:

obtaining a production process and production equipment of the product, and drawing a process route of the product according to the production process and the production equipment;

recording a production video of the product according to the process route, and performing segmentation analysis on the production video to obtain man-hour data corresponding to each procedure in the process route;

calculating the processing capacity of each process according to the man-hour data, and selecting the minimum processing capacity from all the processing capacities;

and judging whether the capacity requirement is met or not according to the minimum processing capacity and the daily required output of the product, and sequentially arranging the production equipment in the process route according to preset conditions when the capacity requirement is judged to be met to obtain an equipment layout.

Further, the production devices in the process route are sequentially arranged according to preset conditions to obtain a device layout diagram, which specifically includes:

and logically distributing the production equipment in the process route into U-shaped lines in a counterclockwise arrangement mode from left to right to obtain an equipment layout diagram, wherein the distance between two adjacent production equipment is a first preset distance, and the U-shaped distance of the U-shaped lines is a second preset distance.

Further, the logic from left to right arranges the production equipment in the process route into a U-shaped line according to a counterclockwise arrangement mode, and the method further includes:

and if a certain production device falls into the bending point of the U-shaped line, arranging the production device above the bending point.

Further, the device layout diagram further comprises the number of operators, and the method for calculating the number of operators comprises the following steps:

calculating to obtain a walking distance according to the sum of the maximum width values of all the production equipment, the first preset interval and the number of all the production equipment;

setting walking speed through a panel;

calculating walking time according to the walking distance and the walking speed;

calculating to obtain total operation time according to the walking time and the sum of the operation time of all the working procedures;

and calculating according to the total operation time and the production rhythm of the product to obtain the number of operators.

Further, the method for equipment layout judges whether the capacity requirement is met according to the minimum processing capacity and the daily required output of the product, and specifically includes:

if the minimum processing capacity is larger than or equal to the daily required output, judging that the capacity requirement is met;

and if the minimum processing capacity is smaller than the daily required output, judging that the capacity requirement is not met.

Further, the device layout method further includes:

and when the capacity requirement is judged not to be met, increasing production equipment to enable the minimum processing capacity to be larger than or equal to the daily required output.

Further, before "acquiring a production process and a production facility of the product, and drawing a process route of the product according to the production process and the production facility", the method further includes:

and acquiring basic data of the product, and calculating the daily required yield of the product according to the basic data.

Further, the basic data includes a monthly demand quantity, daily operating time and monthly operating time, the basic data of the product is obtained, and the daily demand output of the product is calculated according to the basic data, specifically:

calculating to obtain a production beat according to the daily working time, the monthly required quantity and the mobility rate of a production line;

and calculating the daily required output of the product according to the daily working time and the production tempo.

A second embodiment of the present invention provides an apparatus layout system, including:

the process route drawing module is used for acquiring the production process and the production equipment of the product and drawing the process route of the product according to the production process and the production equipment;

the production video analysis module is used for recording the production video of the product according to the process route and obtaining the working hour data of each procedure in the process route by performing segmentation analysis on the production video;

the processing capacity selection module is used for calculating the processing capacity of each procedure according to the man-hour data and selecting the minimum processing capacity from all the processing capacities;

and the equipment layout module is used for judging whether the capacity requirement is met according to the minimum processing capacity and the daily required output of the product, and sequentially arranging the production equipment in the process route according to preset conditions when the capacity requirement is judged to be met to obtain an equipment layout diagram.

Further, the device placement module includes means for:

and logically distributing the production equipment in the process route into U-shaped lines in a counterclockwise arrangement mode from left to right to obtain an equipment layout diagram, wherein the distance between two adjacent production equipment is a first preset distance, and the U-shaped distance of the U-shaped lines is a second preset distance.

After the productivity is checked, the production equipment in the process route can be sequentially arranged according to the preset conditions, and the layout diagram of the equipment is automatically output. The embodiment of the invention carries out equipment layout after the productivity check is passed, thereby ensuring the reliability of the finally obtained equipment layout, and the embodiment of the invention automatically carries out the layout of the production equipment through the preset conditions, automatically outputs the accurate equipment layout, can eliminate the waste of various links of people, machines, materials, methods and rings, realizes lean layout, and further improves the reliability and the accuracy of the equipment layout.

Drawings

Fig. 1 is a schematic flow chart of an apparatus layout method according to an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of an apparatus layout system provided in an embodiment of the present invention;

fig. 3 is another schematic structural diagram of the device layout system according to the embodiment of the present invention.

Detailed Description

The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

In the description of the present application, it is to be understood that the terms "first", "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless otherwise specified.

In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

Referring to fig. 1-2, in a first embodiment of the present invention, there is provided a device layout method shown in fig. 1, including:

s1, obtaining production processes and production equipment of the product, and drawing a process route of the product according to the production processes and the production equipment;

in the embodiment of the invention, the process, the working procedure, the working hour and the like of the product are bound according to the production working procedure to obtain the process route of the product. The information of the production process and the production equipment can be acquired in an input mode.

S2, recording production videos of the products according to the process route, and obtaining working hour data corresponding to each procedure in the process route by performing segmentation analysis on the production videos;

in the embodiment of the invention, the complete production video of the product is recorded according to the process route, and as the product involves a plurality of different segmentation processes in the production, the embodiment of the invention carries out video editing and segmentation analysis on the production video according to different segmentation processes, and the production time of the product in each section of video is detected to obtain the corresponding working hour data of each process. The detection mode of the production time comprises intelligent detection and manual detection of equipment.

S3, calculating the processing capacity of each process according to the man-hour data, and selecting the minimum processing capacity from all the processing capacities;

and S4, judging whether the capacity requirement is met according to the minimum processing capacity and the daily required output of the product, and when the capacity requirement is met, sequentially arranging the production equipment in the process route according to preset conditions to obtain an equipment layout. The daily demand and yield of the product can be directly obtained according to actual demands, and can also be obtained by calculation according to basic data of the product.

After the productivity is checked, the production equipment in the process route can be sequentially arranged according to the preset conditions, and the equipment layout diagram can be automatically output. The embodiment of the invention carries out equipment layout after the productivity check is passed, thereby ensuring the reliability of the finally obtained equipment layout, and the embodiment of the invention automatically carries out the layout of the production equipment through the preset conditions, automatically outputs the accurate equipment layout, can eliminate the waste of various links of people, machines, materials, methods and rings, realizes lean layout, and further improves the reliability and the accuracy of the equipment layout.

As a specific implementation manner of the embodiment of the present invention, production devices in a process route are sequentially arranged according to preset conditions to obtain a device layout diagram, which specifically includes:

and laying out the production equipment in the process route into U-shaped lines according to a counterclockwise arrangement mode by using a left-to-right logic to obtain an equipment layout diagram, wherein the distance between two adjacent production equipment is a first preset distance, and the U-shaped distance of the U-shaped lines is a second preset distance.

In a specific embodiment, the distance between two adjacent production devices is 0.5 meter, and the U-shaped distance of the U-shaped line is 1.8 meters. Optionally, the production equipment is laid out into a U-shaped line in one layout form in the embodiment of the present invention, and the embodiment of the present invention may set the equipment layout form according to actual requirements, and may also be in a custom layout form, a manual assembly line layout form, and the like.

As a specific implementation manner of the embodiment of the present invention, the method for logically laying out the production devices in the process route into the U-shaped line according to the counterclockwise arrangement manner from left to right further includes:

and if a certain production device falls into the bending point of the U-shaped line, arranging the production device above the bending point.

As a specific implementation manner of the embodiment of the present invention, the device layout further includes an operation number, and the method for calculating the operation number includes:

calculating to obtain a walking distance according to the sum of the maximum width values of all the production equipment, the first preset interval and the number of all the production equipment;

setting walking speed, and calculating walking time according to the walking distance and the walking speed;

calculating to obtain total operation time according to the walking time and the sum of the operation time of all the working procedures;

and calculating to obtain the number of operators according to the total operation time and the production rhythm of the product.

In a specific embodiment, the calculation formula of the walking distance is = the width of the operation surface of all the production devices in the layout or the sum of the maximum values of the widths of all the production devices + a first preset distance (the number of production devices-1) -1; walking time = walking distance/walking speed; total work time = walking time + (sum of work times of all steps); operator count = total job time/T.T beat time; the result of the above calculation is rounded. Wherein, the first preset distance and the interval between the production facilities.

As a specific implementation manner of the embodiment of the present invention, the method for device layout, according to the minimum processing capacity and the daily required output of the product, determines whether the capacity requirement is met, specifically including:

if the minimum processing capacity is larger than or equal to the daily required output, judging that the capacity requirement is met;

and if the minimum processing capacity is smaller than the daily required output, judging that the capacity requirement is not met.

In the present example, the process capacity per process = daily required throughput (daily operating time 3600/(completion time + exchange time/number of exchanges)).

According to the embodiment of the invention, whether the capacity is met is judged by comparing the minimum processing capacity with the daily required output, so that the reliability of capacity judgment can be effectively improved.

As a specific implementation manner of the embodiment of the present invention, the device layout method further includes:

and when the capacity requirement is judged not to be met, the minimum processing capacity is enabled to be larger than or equal to the daily required output by increasing production equipment.

In the embodiment of the invention, when the capacity requirement is judged not to be met, the reminding information which does not meet the capacity requirement is sent, the reminding information comprises the difference value between the minimum processing capacity and the daily required output, the production equipment is correspondingly increased according to the difference value, so that the minimum processing capacity is larger than or equal to the daily required output, the process route meets the capacity requirement, and on the premise that the capacity meets the requirement, an accurate equipment layout diagram is output and displayed, wherein the equipment layout diagram comprises the number of product requirements, the production capacity, the number of operators and the like.

Optionally, when it is determined that the capacity requirement is not met, the embodiment of the present invention may further adjust configuration of the plant basic data, and adjust different human resources and operation combinations according to the requirement of the actual product to generate a new process route, so that the production process meets the capacity requirement.

As a specific implementation manner of the embodiment of the present invention, before "obtaining a production process and production equipment of a product, and drawing a process route of the product according to the production process and the production equipment", the method further includes:

and acquiring basic data of the product, and calculating the daily required yield of the product according to the basic data.

As a specific implementation manner of the embodiment of the present invention, basic data of a product is obtained, and daily required output of the product is calculated according to the basic data, specifically:

calculating to obtain the production rhythm according to the daily working time, the monthly required quantity and the mobility rate of a production line;

illustratively, the basic data includes the monthly demand amount, the daily operating time and the monthly operating time, the tact time of the product T.T =3600 daily operating time (the mobility rate of the production line)/(the monthly demand amount/monthly operating days), and if the mobility rate of the production line is not found, the mobility rate of the production line is 100% by default.

And calculating the daily required output of the product according to the daily working time and the production tempo.

Alternatively, the daily demand production INT = (daily operating time 3600/T.T) + 1.

The embodiment of the invention has the following beneficial effects:

after the productivity is checked, the production equipment in the process route can be sequentially arranged according to the preset conditions, and the equipment layout diagram can be automatically output. The embodiment of the invention carries out equipment layout after the productivity check is passed, thereby ensuring the reliability of the finally obtained equipment layout, and the embodiment of the invention automatically carries out the layout of the production equipment through the preset conditions, automatically outputs the accurate equipment layout, can eliminate the waste of various links of people, machines, materials, methods and rings, realizes lean layout, and further improves the reliability and the accuracy of the equipment layout.

Furthermore, the embodiment of the invention can apply experience template libraries and core algorithms of different industries and different scales to the equipment layout, thereby being capable of rapidly designing the equipment layout and drawing the equipment layout; the embodiment of the invention can digitally manage the enterprise basic information through a system, including basic data, equipment data, process data, production line design and the like of the product, store the beat data of the product and use the beat data of the product for calculating the daily required output of the product; digitalizing a standard video for product production through video acquisition, editing, analysis and processing; the product process route digitization is realized through product process configuration; the device layout is automatically carried out according to preset conditions through capacity checking, and the device layout drawing is digitally displayed, so that the production quality, stability and process advancement of an enterprise are guaranteed.

Referring to fig. 3, a second embodiment of the present invention provides an apparatus layout system, including:

the process route drawing module 10 is used for acquiring production processes and production equipment of the product and drawing a process route of the product according to the production processes and the production equipment;

in the embodiment of the invention, the process, the working procedure, the working hour and the like of the product are bound according to the production working procedure to obtain the process route of the product. The information of the production process and the production equipment can be acquired in an input mode.

The production video analysis module 20 is used for recording production videos of products according to the process route and obtaining working hour data of each procedure in the process route by performing segmentation analysis on the production videos;

in the embodiment of the invention, the complete production video of the product is recorded according to the process route, and as the product involves a plurality of different segmentation processes in the production, the embodiment of the invention carries out video editing and segmentation analysis on the production video according to different segmentation processes, and the production time of the product in each section of video is detected to obtain the corresponding working hour data of each process. The detection mode of the production time comprises intelligent detection and manual detection of equipment.

The processing capacity selecting module 30 is used for calculating the processing capacity of each procedure according to the working hour data and selecting the minimum processing capacity from all the processing capacities;

and the equipment layout module 40 is used for judging whether the capacity requirement is met according to the minimum processing capacity and the daily required output of the product, and sequentially arranging the production equipment in the process route according to preset conditions when the capacity requirement is judged to be met to obtain an equipment layout diagram. The daily demand and yield of the product can be directly obtained according to actual demands, and can also be obtained by calculation according to basic data of the product.

After the productivity is checked, the production equipment in the process route can be sequentially arranged according to the preset conditions, and the equipment layout diagram can be automatically output. The embodiment of the invention carries out equipment layout after the productivity check is passed, thereby ensuring the reliability of the finally obtained equipment layout, and the embodiment of the invention automatically carries out the layout of the production equipment through the preset conditions, automatically outputs the accurate equipment layout, can eliminate the waste of various links of people, machines, materials, methods and rings, realizes lean layout, and further improves the reliability and the accuracy of the equipment layout.

As a specific implementation manner of the embodiment of the present invention, the device layout module 40 includes:

and laying out the production equipment in the process route into U-shaped lines according to a counterclockwise arrangement mode by using a left-to-right logic to obtain an equipment layout diagram, wherein the distance between two adjacent production equipment is a first preset distance, and the U-shaped distance of the U-shaped lines is a second preset distance.

In a specific embodiment, the distance between two adjacent production devices is 0.5 meter, and the U-shaped distance of the U-shaped line is 1.8 meters. Optionally, the production equipment is laid out into a U-shaped line in one layout form in the embodiment of the present invention, and the embodiment of the present invention may set the equipment layout form according to actual requirements, and may also be in a custom layout form, a manual assembly line layout form, and the like.

As a specific implementation manner of the embodiment of the present invention, the device layout module 40 is further configured to:

and if a certain production device falls into the bending point of the U-shaped line, arranging the production device above the bending point.

As a specific implementation manner of the embodiment of the present invention, the device layout further includes an operation number, and the method for calculating the operation number includes:

calculating to obtain a walking distance according to the sum of the maximum width values of all the production equipment, the first preset interval and the number of all the production equipment;

setting walking speed, and calculating walking time according to the walking distance and the walking speed;

calculating to obtain total operation time according to the walking time and the sum of the operation time of all the working procedures;

and calculating to obtain the number of operators according to the total operation time and the production rhythm of the product.

In a specific embodiment, the calculation formula of the walking distance is = the width of the operation surface of all the production devices in the layout or the sum of the maximum values of the widths of all the production devices + a first preset distance (the number of production devices-1) -1; walking time = walking distance/walking speed; total work time = walking time + (sum of work times of all steps); operator count = total job time/T.T beat time; the result of the above calculation is rounded. Wherein, the first preset distance and the interval between the production facilities.

As a specific implementation manner of the embodiment of the present invention, the device layout module 40 is further configured to:

if the minimum processing capacity is larger than or equal to the daily required output, judging that the capacity requirement is met;

and if the minimum processing capacity is smaller than the daily required output, judging that the capacity requirement is not met.

In the present example, the process capacity per process = daily required throughput (daily operating time 3600/(completion time + exchange time/number of exchanges)).

According to the embodiment of the invention, whether the capacity is met is judged by comparing the minimum processing capacity with the daily required output, so that the reliability of capacity judgment can be effectively improved.

As a specific implementation manner of the embodiment of the present invention, the device layout system further includes a production device adjusting module, configured to:

and when the capacity requirement is judged not to be met, the minimum processing capacity is enabled to be larger than or equal to the daily required output by increasing production equipment.

In the embodiment of the invention, when the capacity requirement is judged not to be met, the reminding information which does not meet the capacity requirement is sent, the reminding information comprises the difference value between the minimum processing capacity and the daily required output, the production equipment is correspondingly increased according to the difference value, so that the minimum processing capacity is larger than or equal to the daily required output, the process route meets the capacity requirement, and on the premise that the capacity meets the requirement, an accurate equipment layout diagram is output and displayed, wherein the equipment layout diagram comprises the number of product requirements, the production capacity, the number of operators and the like.

Optionally, when it is determined that the capacity requirement is not met, the embodiment of the present invention may further adjust configuration of the plant basic data, and adjust different human resources and operation combinations according to the requirement of the actual product to generate a new process route, so that the production process meets the capacity requirement.

As a specific implementation manner of the embodiment of the present invention, the device layout system further includes a daily demand calculation module, configured to:

and acquiring basic data of the product, and calculating the daily required yield of the product according to the basic data.

As a specific implementation manner of the embodiment of the present invention, the demand calculation module is specifically configured to:

calculating to obtain the production rhythm according to the daily working time, the monthly required quantity and the mobility rate of a production line;

illustratively, the basic data includes the monthly demand amount, the daily operating time and the monthly operating time, the tact time of the product T.T =3600 daily operating time (the mobility rate of the production line)/(the monthly demand amount/monthly operating days), and if the mobility rate of the production line is not found, the mobility rate of the production line is 100% by default.

And calculating the daily required output of the product according to the daily working time and the production tempo.

Alternatively, the daily demand production INT = (daily operating time 3600/T.T) + 1.

The embodiment of the invention has the following beneficial effects:

after the productivity is checked, the production equipment in the process route can be sequentially arranged according to the preset conditions, and the equipment layout diagram can be automatically output. The embodiment of the invention carries out equipment layout after the productivity check is passed, thereby ensuring the reliability of the finally obtained equipment layout, and the embodiment of the invention automatically carries out the layout of the production equipment through the preset conditions, automatically outputs the accurate equipment layout, can eliminate the waste of various links of people, machines, materials, methods and rings, realizes lean layout, and further improves the reliability and the accuracy of the equipment layout.

Furthermore, the embodiment of the invention can apply experience template libraries and core algorithms of different industries and different scales to the equipment layout, thereby being capable of rapidly designing the equipment layout and drawing the equipment layout; the embodiment of the invention can digitally manage the enterprise basic information through a system, including basic data, equipment data, process data, production line design and the like of the product, store the beat data of the product and use the beat data of the product for calculating the daily required output of the product; digitalizing a standard video for product production through video acquisition, editing, analysis and processing; the product process route digitization is realized through product process configuration; the device layout is automatically carried out according to preset conditions through capacity checking, and the device layout drawing is digitally displayed, so that the production quality, stability and process advancement of an enterprise are guaranteed.

The foregoing is a preferred embodiment of the present invention, and it should be noted that it would be apparent to those skilled in the art that various modifications and enhancements can be made without departing from the principles of the invention, and such modifications and enhancements are also considered to be within the scope of the invention.