阅读说明：本技术 液力缓速器用降噪式油气分离装置 (Noise reduction type oil-gas separation device for hydraulic retarder ) 是由 徐小东 李文亮 肖遥 李思 包闯 房思奇 王忠伟 于 2021-10-26 设计创作，主要内容包括：本发明属于机械制造装备,特别涉及一种液力缓速器用降噪式油气分离装置。液力缓速器用降噪式油气分离装置中的油气分离总成的油气分离下盖通过伞沿置于中盖内腔中的凸台上,油气分离下盖的上端面上压装油气分离总成的油气分离体,在中盖的上方装有防尘罩总成,防尘罩总成的防尘罩上的连接孔内插装金属孔套,防尘罩的外圆周上均布设有多个进排气孔,隔板与隔板支架为一体,隔板与回油槽之间为回油腔,隔板与防尘罩之间为进排气腔,隔板支架的下端面压装在油气分离体的回油槽的下端面上进行轴向固定,通气孔分别与进排气腔和回油腔连通,防尘罩上的进排气孔分别与进排气腔连通。结构简单,能够使工作腔排气时防止油液泄漏流失,使得空气彻底排出。(The invention belongs to mechanical manufacturing equipment, and particularly relates to a noise reduction type oil-gas separation device for a hydraulic retarder. The oil-gas separation lower cover of the oil-gas separation assembly in the noise-reduction oil-gas separation device for the hydraulic retarder is arranged on a boss in an inner cavity of a middle cover through an umbrella edge, an oil-gas separation body of the oil-gas separation assembly is pressed on the upper end surface of the oil-gas separation lower cover, a dust cover assembly is arranged above the middle cover, a metal hole sleeve is inserted in a connecting hole in the dust cover of the dust cover assembly, a plurality of air inlet and outlet holes are uniformly distributed on the outer circumference of the dust cover, a partition plate and a partition plate support are integrated, an oil return cavity is arranged between the partition plate and the oil return groove, an air inlet and outlet cavity is arranged between the partition plate and the dust cover, the lower end surface of the partition plate support is pressed on the lower end surface of the oil return groove of the oil-gas separation body to be axially fixed, air holes are respectively communicated with the air inlet and outlet cavity and the oil return cavity, and the air inlet and outlet hole in the dust cover are respectively communicated with the air inlet and outlet cavity. Simple structure prevents that fluid from leaking when making the working chamber exhaust and runs off for the air thoroughly discharges.)

1. A noise reduction type oil-gas separation device for a hydraulic retarder comprises a middle cover (1), a first O-shaped ring (2-2), a second O-shaped ring (2-8), a third O-shaped ring (3-8), a sealing gasket (2-7) and an elastic check ring (2-10), and is characterized in that an oil-gas separation lower cover (2-1) of an oil-gas separation assembly (2) in the noise reduction type oil-gas separation device is arranged on a boss in the inner cavity of the middle cover (1) through an umbrella edge, an oil-gas separation body (2-4) of the oil-gas separation assembly (2) is pressed on the upper end face of the oil-gas separation lower cover (2-1), the first O-shaped ring (2-2) is arranged in an annular groove on the excircle of the lower end of the oil-gas separation body (2-4) and used for sealing between the oil-gas separation body (2-4) and the inner cavity of the middle cover (1), an oil blocking cavity (2-5) is arranged on the lower portion of the oil-gas separation body (2-4), a hollow sphere type floating ball (2-3) is arranged in the oil blocking cavity (2-5), a sealing gasket (2-7) is arranged in a sealing groove of an inner cavity of the oil-gas separating body (2-4) above the floating ball (2-3), an O-shaped ring II (2-8) is arranged in a sealing groove of an inner cavity of the oil-gas separating body (2-4) above the sealing gasket (2-7), an inner cavity of the oil-gas separating body (2-4) above the O-shaped ring II (2-8) is an oil-gas separating cavity (2-6), an oil-gas separating plate (2-9) is arranged in the oil-gas separating cavity (2-6), the oil-gas separating plate (2-9) and the oil-gas separating body (2-4) are limited through an elastic check ring (2-10), an oil return groove (2-11) is arranged at the upper end of the inner cavity of the oil-gas separating body (2-4), a dust cover assembly (3) is arranged above the middle cover (1), a metal hole sleeve (3-9) is inserted in a connecting hole on the dust cover of the dust cover assembly (3), a connecting piece (4) is inserted in the metal hole sleeve (3-9), the dust cover (3-1) and the middle cover (1) are locked and fixed by the connecting piece (4) through screw threads, the dust cover (3-1) and the middle cover (1) are sealed by an O-shaped ring III (3-8), a plurality of air inlet and outlet holes (3-5) are uniformly distributed on the outer circumference of the dust cover (3-1), a partition plate (3-2) is arranged in the dust cover (3-1), a vent hole (3-3) is arranged in the center of the partition plate (3-2), the partition plate (3-2) and a partition plate bracket (3-7) are integrated, an oil return cavity (3-4) is arranged between the partition plate (3-2) and an oil return groove (2-11), an air inlet and exhaust cavity (3-6) is arranged between the partition plate (3-2) and the dust cover (3-1), the lower end face of the partition plate bracket (3-7) is pressed on the lower end face of an oil return groove (2-11) of the oil-gas separation body (2-4) to be axially fixed, the vent hole (3-3) is respectively communicated with the air inlet and exhaust cavity (3-6) and the oil return cavity (3-4), and an air inlet and exhaust hole (3-5) on the dust cover (3-1) is respectively communicated with the air inlet and exhaust cavity (3-6).

Technical Field

The invention belongs to mechanical manufacturing equipment, and particularly relates to a noise reduction type oil-gas separation device for a hydraulic retarder.

Background

The hydraulic retarder is an auxiliary braking device, when the hydraulic retarder is closed, a working cavity formed by a stator and a rotor is filled with air, when the hydraulic retarder works, oil in an oil tank is pressed into the working cavity formed by the stator and the rotor through compressed air, gas in the working cavity of the stator and the rotor can be rapidly discharged, and the working cavity formed by the stator and the rotor is filled with the oil; the temperature of the oil liquid participating in the work after the hydraulic retarder works is high, and particularly when the hydraulic retarder is closed or is quickly opened after being closed, the temperature of the oil liquid is high, and fog-like oil gas is easily generated. Traditional hydraulic retarber causes fluid outflow when deciding, rotor working chamber exhaust very easily, and along with long-time the use, oil gas runs off gradually moreover, and long-term accumulation can lead to the interior working fluid of hydraulic retarber to lack, influences hydraulic retarber brake performance, has reduced driving safety nature.

Disclosure of Invention

The invention aims to overcome the technical defects and provide the noise reduction type oil-gas separation device for the hydraulic retarder, which has a simple structure, can effectively solve the separation of liquid oil and air when the rotor working cavity exhausts, and can ensure that the oil can be recycled in an anti-pollution manner.

The technical scheme adopted by the invention for solving the technical problem is as follows: the noise reduction type oil-gas separation device for the hydraulic retarder comprises a middle cover, an O-shaped ring I, an O-shaped ring II, an O-shaped ring III, a sealing gasket and an elastic retainer ring, and is characterized in that an oil-gas separation lower cover of an oil-gas separation assembly in the noise reduction type oil-gas separation device for the hydraulic retarder is arranged on a boss in an inner cavity of the middle cover through an umbrella edge, an oil-gas separation body of the oil-gas separation assembly is pressed on the upper end surface of the oil-gas separation lower cover, the O-shaped ring I is arranged in an annular groove in the excircle of the lower end of the oil-gas separation body and used for sealing between the oil-gas separation body and the inner cavity of the middle cover, the lower part of the inner cavity of the oil-gas separation body is an oil blocking cavity, a hollow sphere type floating ball is arranged in the oil blocking cavity, the sealing gasket is arranged in a sealing groove in the inner cavity of the oil-gas separation body above the sealing gasket, and the inner cavity of the oil-gas separation body above the O-ring II is an oil-gas separation cavity, an oil-gas separation plate is arranged in the oil-gas separation cavity, the oil-gas separation plate and an oil-gas separation body are limited by an elastic retainer ring, an oil return groove is arranged at the upper end of the inner cavity of the oil-gas separation body, a dustproof cover assembly is arranged above the middle cover, a metal hole sleeve is inserted in a connecting hole on the dustproof cover of the dustproof cover assembly, a connecting piece is inserted in the metal hole sleeve, the dustproof cover and the middle cover are locked and fixed by a connecting piece thread, the dustproof cover and the middle cover are sealed by an O-shaped ring, a plurality of air inlet and outlet holes are uniformly distributed on the outer circumference of the dustproof cover, a partition plate is arranged in the dustproof cover, a vent hole is arranged in the center of the partition plate, the partition plate and a partition plate bracket are integrated, an oil return cavity is arranged between the partition plate and the oil return groove, an air inlet and outlet cavity is arranged between the partition plate and the dustproof cover, the lower end surface of the partition plate bracket is pressed on the lower end surface of the oil return groove of the oil-gas separation body to be axially fixed, and the vent hole is respectively communicated with the inlet and outlet cavity and the oil return cavity, the air inlet and outlet holes on the dust cover are respectively communicated with the air inlet and outlet cavity.

The invention has the beneficial effects that: hydrodynamic retarder is with formula of making an uproar formula of falling oil gas separator simple structure, can make and decide, prevent that fluid leakage from losing when rotor working chamber exhausts, make the air thoroughly discharge, ensure that hydrodynamic retarder decides, the oil mass in the rotor working chamber, make the braking performance of hydrodynamic retarder continuously stable, the vaporific oil gas that high temperature fluid produced separates out effectively, retrieve the reuse after cooling fluid, the noise that produces when having reduced fluid loss and exhaust, it is not polluted to have guaranteed that the oil fluid of retrieving, the life of hydraulic retarder fluid has been prolonged, the life of equipment has been prolonged, need not the periodic replacement part.

Drawings

The following description is made in detail by way of example with reference to the accompanying drawings.

FIG. 1 is a sectional view showing the structure of a noise reduction type oil-gas separation device for a hydraulic retarder.

Fig. 2 is an exploded view of the structure of fig. 1.

Fig. 3 is a perspective view of the oil-gas separation lower cover in fig. 2.

Fig. 4 is a perspective view of the partition and the partition support in fig. 2.

In the figure, 1-middle cover; 2-oil-gas separation assembly; 2-1-oil-gas separation lower cover; a first 2-2-O-shaped ring; 2-3-floating ball; 2-4-oil-gas separation; 2-5-oil blocking cavity; 2-6-oil-gas separation chamber; 2-7-a gasket; 2-8-O-shaped ring II; 2-9-oil-gas separation plate; 2-10-elastic retainer ring; 2-11-oil return groove; 3-a dust cover assembly; 3-1-a dust cover; 3-2-spacer plate; 3-3-vent hole; 3-4-oil return cavity; 3-5-air inlet and outlet holes; 3-6-air intake and exhaust cavity; 3-7-a separator bracket; 3-8-O-shaped ring III; 3-9-metal hole sleeve; 4-connecting piece.

Detailed Description

In the embodiment, referring to the attached figures 1-4, the noise reduction type oil-gas separation device for the hydraulic retarder consists of a middle cover 1, an oil-gas separation assembly 2 and a dust cover assembly 3. The oil-gas separation assembly 2 is composed of an oil-gas separation lower cover 2-1, an O-shaped ring I2-2, a floating ball 2-3, an oil-gas separation body 2-4, an oil blocking cavity 2-5, an oil-gas separation cavity 2-6, a sealing gasket 2-7, an O-shaped ring II 2-8, an oil-gas separation plate 2-9, an elastic retainer ring 2-10 and an oil return groove 2-11, and the dust cover assembly 3 is composed of a dust cover 3-1, a partition plate 3-2, a vent hole 3-3, an oil return cavity 3-4, an air inlet and outlet hole 3-5, an air inlet and outlet cavity 3-6, a partition plate support 3-7, an O-shaped ring III 3-8 and a metal hole sleeve 3-9. An oil-gas separation lower cover 2-1 of the oil-gas separation assembly 2 is arranged in an inner cavity of the middle cover 1, an umbrella edge of the oil-gas separation lower cover 2-1 is arranged on a boss of the inner cavity of the middle cover 1, an oil-gas separation body 2-4 is pressed on the upper end face of the oil-gas separation lower cover 2-1, and an O-shaped ring I2-2 is arranged in an annular groove in the outer circumference of the lower end of the oil-gas separation body 2-4 and used for sealing the oil-gas separation body 2-4 and the inner cavity of the middle cover 1. The lower part of the inner cavity of the oil-gas separating body 2-4 is provided with an oil blocking cavity 2-5, a hollow sphere type floating ball 2-3 is arranged in the oil blocking cavity 2-5, a sealing gasket 2-7 is arranged in a sealing hole of the inner cavity of the oil-gas separating body 2-4 above the floating ball 2-3, and an O-shaped ring 2-8 is arranged in a sealing hole of the inner cavity of the oil-gas separating body 2-4 above the sealing gasket 2-7. The inner cavity of the oil-gas separating body 2-4 above the O-shaped ring II 2-8 is an oil-gas separating cavity 2-6, an annular oil-gas separating plate 2-9 is arranged in the oil-gas separating cavity 2-6, the oil-gas separating plate 2-9 is formed by stacking and firing copper balls, the staggered copper balls form countless staggered and communicated gas paths, the oil-gas separating plate 2-9 and the oil-gas separating body 2-4 are limited by an elastic retainer ring 2-10, the upper end of the inner cavity of the oil-gas separating body 2-4 is provided with an oil return groove 2-11, a dust cover assembly 3 is arranged above the middle cover 1, a metal hole sleeve 3-9 is inserted in a connecting hole on the dust cover 3-1 of the dust cover assembly 3, a connecting piece 4 is inserted in the metal hole sleeve 3-9, and the dust cover 3-1 and the middle cover 1 are locked and fixed by the connecting piece 4 through threads, the dust cover 3-1 and the middle cover 1 are sealed by an O-shaped ring three 3-8. A plurality of air inlet and outlet holes 3-5 are uniformly distributed on the outer circumference of the dust cover 3-1, a partition plate 3-2 is arranged in the dust cover 3-1, a vent hole 3-3 is arranged in the center of the partition plate 3-2, the partition plate 3-2 and a partition plate bracket 3-7 are integrated, an oil return cavity 3-4 is arranged between the partition plate 3-2 and the oil return groove 2-11, an air inlet and outlet cavity 3-6 is arranged between the partition plate 3-2 and the dust cover 3-1, the lower end face of the partition plate bracket 3-7 is pressed on the lower end face of the oil return groove 2-11 of the oil-gas separating body 2-4 for axial fixation, the vent hole 3-3 is respectively communicated with the air inlet and outlet cavity 3-6 and the oil return cavity 3-4, and the air inlet and outlet hole 3-5 on the dust cover 3-1 is respectively communicated with the air inlet and outlet cavity 3-6.

The working principle of the noise reduction type oil-gas separation device for the hydraulic retarder is as follows: when the hydraulic retarder is in a closed state, the inside of a working cavity formed by a stator and a rotor in a middle cover 1 of the hydraulic retarder is free of oil liquid and is filled with air, when the hydraulic retarder works, oil in an oil tank is hydraulically fed into the working cavity of the stator and the working cavity of the rotor through compressed air until the oil liquid is filled into the working cavity of the stator and the working cavity of the rotor, gas in the working cavity is discharged through an oil-gas separating body 2-4, oil liquid is inevitably attached in the gas discharging process, because an O-shaped ring I2-2 is arranged in an annular groove on the outer circumference of the lower end of the oil-gas separating body 2-4 and is used for sealing with the middle cover 1, the gas in the working cavity of the stator and the working cavity of the rotor firstly passes through an oil blocking cavity 2-5, enters an oil return cavity 3-4 after passing through an oil-gas separating plate 2-9 in the oil-gas separating cavity 2-6, then enters an exhaust cavity 3-6, and finally is discharged to the atmosphere through an air inlet hole 3-5, after the discharged gas passes through the oil-gas separation plate 2-9, the impact force of the gas during concentrated discharge is reduced, the noise during gas discharge is greatly reduced, a small amount of oil liquid attached to the gas enters the oil-gas separation chamber 2-6 through the oil blocking chamber 2-5, and is separated from the air after passing through the oil-gas separation plate 2-9 for recovery; when the hydraulic retarder is closed after operation, oil in the working cavities of the stator and the rotor can be completely returned to the oil tank and filled with air, after the hydraulic retarder works, certain mist oil gas can be generated due to high temperature of the oil, in the process that the oil returns to the oil tank, the mist oil gas passes through the oil blocking cavity 2-5 and then enters the oil-gas separation cavity 2-6, in the oil-gas separation cavity 2-6, the oil-gas separation plate 2-9 and the oil-gas separation body 2-4 are sealed through the O-shaped ring 2-8, the mist oil gas can completely pass through the oil-gas separation plate 2-9, the oil-gas separation plate 2-9 is formed by stacking and burning copper balls, the staggered copper balls form countless staggered and communicated gas paths, the discharged gas is concentrated in the gas path and is in staggered collision, the cooling time is prolonged, in the oil return cavity 3-4, the cooled oil passing through the oil-gas separation body 2-4 can be collected, collected oil flows back to the working cavity through the oil return groove 2-11 and the oil-gas separation body 2-4, when the oil reaches the oil blocking cavity 2-5, because the floating ball 2-3 is a hollow sphere, the floating ball 2-3 can upwards prop against the sealing gasket 2-7 arranged in the oil-gas separation body 2-4 due to the buoyancy of the oil, the oil is ensured to be sealed in the oil tank, meanwhile, outside air enters the air inlet and exhaust cavity 3-6 through the air inlet and exhaust hole 3-5 of the dust cover 3-1, the air inlet and exhaust cavity 3-6 plays a role in stabilizing the entering gas, the outside air and dirt are isolated and then enter the oil return cavity 3-4 through the air vent 3-3 on the partition plate 3-2, then the oil is filtered through the oil-gas separation plate 2-9, the oil in the hydraulic retarder is protected from being polluted, and the air and the oil can enter the oil through the oil-gas separation assembly 2, And the rotor working cavity participates in the work again.