阅读说明：本技术 一种袋装物料快速装车系统及其实现方法 (Bagged material rapid loading system and implementation method thereof ) 是由 饶永忠 鲁良山 刘传兴 李广庆 王军建 陈洁 于 2021-03-10 设计创作，主要内容包括：本发明公开了一种袋装物料快速装车系统,包括包装设备、机器人码垛装置、输送线及叉车；机器人码垛装置包括上层机器人码垛装置和下层机器人码垛装置；通过分道装置将袋装物料分成两道,其中一道袋装物料由上层机器人码垛装置进行码垛；另一道通过斜坡皮带送往下层机器人码垛装置进行码垛。本发明还公开了该装车系统的实现方法。采用上述技术方案,机器人码垛装置采用上下层布局的方式,大幅减少了占地面积,满足了用地较紧张的应用场合；采用双层输送线,实现了空栈板的自动回流；便于多节车厢同时装车,缩短了叉车的移动距离,提高了装车效率。(The invention discloses a rapid bagged material loading system which comprises packaging equipment, a robot stacking device, a conveying line and a forklift, wherein the robot stacking device is arranged on the packaging equipment; the robot stacking device comprises an upper robot stacking device and a lower robot stacking device; the bagged materials are divided into two paths through a path dividing device, wherein one path of bagged materials is stacked by an upper-layer robot stacking device; and the other path is sent to a lower-layer robot stacking device through a slope belt for stacking. The invention also discloses an implementation method of the loading system. By adopting the technical scheme, the robot stacking device adopts a mode of upper-layer layout and lower-layer layout, so that the floor area is greatly reduced, and the application occasions with tense land are met; the automatic backflow of the empty pallet is realized by adopting a double-layer conveying line; the multi-section carriage simultaneous loading is convenient, the moving distance of the forklift is shortened, and the loading efficiency is improved.)

1. The utility model provides a quick loading system of material in bags, includes equipment for packing, robot pile up neatly device, transfer chain and fork truck, its characterized in that: the robot stacking device comprises an upper robot stacking device (1) and a lower robot stacking device (2); the bagged materials are divided into two paths through a path dividing device (3), wherein one path of bagged materials is stacked by an upper-layer robot stacking device (1); and the other path is conveyed to the lower-layer robot stacking device (2) through a slope belt (4) for stacking.

2. The rapid bagging material loading system of claim 1, wherein: bagged materials stacked by the upper robot stacking device (1) are conveyed to an upper extending conveying line on the ground through a slope conveying line (13), and an automatic plate stacking machine (5) and a fork stacking position (6) are arranged on the upper extending conveying line.

3. The rapid bagging material loading system of claim 2, wherein: the upper layer extension conveying line is provided with a material stack transfer machine (7).

4. The rapid bagging material loading system of claim 1, wherein: bagged materials stacked by the lower robot stacking device (2) are directly conveyed to a lower extending conveying line on the ground, and the lower extending conveying line is provided with an automatic upper pallet stacking machine (5) and a fork stacking position (6).

5. The rapid bagging material loading system of claim 4, wherein: the lower layer extends to set up to pile up material transfer machine (7) on the conveying line.

6. The rapid bagging material loading system of claim 1, wherein: the front end and the tail end of the conveying line are provided with pallet elevators (10).

7. The rapid bagging material loading system of claim 1, wherein: and freight trains for loading and transporting bagged materials are parked at two sides of the conveying line, namely a left-side compartment (11) to be loaded and a right-side compartment (12) to be loaded respectively.

8. The rapid bagging material loading system of claim 1, wherein: the robot stacking device comprises a robot (17), wherein a robot gripper (18) is arranged on the robot (17).

9. Method for implementing a rapid loading system of bagged materials according to any of claims 1 to 8, characterized in that: the implementation method comprises a material flow and a pallet flow, wherein bagged materials are packaged by upper-layer packaging equipment; the bagged materials are stacked and loaded by upper and lower layers of equipment; wherein, the material flow comprises the following processes:

the bag is conveyed to the edge of the upper floor by a main conveying line; the bags enter a lane dividing device (3) for dividing the upper layer and the lower layer once every two bags;

the bags divided into the upper layer enter the robot stacking device (1) on the upper layer;

the bags divided to the lower layer enter a slope belt (4), and then the bags enter a lower layer robot stacking device (2);

the bagged materials stacked on the upper layer are conveyed to an upper layer extension conveying line by a slope conveying line (13) and conveyed to a required position, and are automatically moved to a fork stacking position (6) by a stacked material transfer machine (7);

conveying the stacked materials at the lower layer to a required position; automatically moves to a fork position (6) through a piled material transfer machine (7); the vehicle can be selectively transferred to the left side or the right side of the conveying line according to the loading requirement;

the material in the pile is delivered by a fork lift truck to a railway carriage or buffer (9).

10. Method for implementing a rapid loading system of bagged materials according to any of claims 1 to 8, characterized in that: the implementation method comprises a material flow and a pallet flow, wherein bagged materials are packaged by upper-layer packaging equipment; the bagged materials are stacked and loaded by upper and lower layers of equipment; wherein, the pallet flow comprises the following processes:

the side surfaces of the two conveying lines of the upper layer and the lower layer are respectively provided with an automatic pallet loading machine (5), and pallets which are forked into stacks are loaded onto the automatic pallet loading machine (5);

the automatic pallet loading machine (5) loads pallets as required;

when the pallet needs to be shipped with the vehicle, the pallet needs to be continuously lifted according to the delivery requirement;

when the pallet does not need to be shipped with the vehicle, the pallet is stopped to be loaded when the quantity of the pallets meets the recycling quantity;

an empty pallet (14) is transported to the end of the conveyor line to the end pallet lift (10);

the pallet lift (10) lowers the empty pallet (14) to the lower conveyor line height, the pallet lift (10) transports the empty pallet (14) to the lower conveyor line;

the lower layer conveying line conveys the empty pallet (14) to the front end of the conveying line, and the empty pallet (14) is lifted to the pallet lifter (10) at the front end;

the front end pallet lifter (10) lifts the empty pallet (14) to the height of the upper conveyor line and conveys the empty pallet (14) to the upper conveyor line;

conveying the empty pallet (14) to a stacking position for pausing;

stacking materials; the stacked bag materials are conveyed according to the material flow.

Technical Field

The invention belongs to the technical field of material conveying equipment. More particularly, the present invention relates to a rapid bagging system. The invention also relates to an implementation method of the loading system.

Background

Fig. 1 and 2 are schematic diagrams of the prior art. The bagged materials are stacked and loaded by an upper layer of equipment and a lower layer of equipment, and the stacking and loading of the materials comprise the following processes:

packaging the bagged materials by upper-layer equipment; the bag is conveyed to the edge of the upper floor by a main conveying line; the bag enters a rotary chute and slides into a lower-layer conveying line; the bagged materials are divided into two paths by an upper and lower path dividing system, and the path is divided once every two packets; the materials of one path fall into the ground firstly, and the materials of the other path fall into the ground later; respectively stacking two bagged materials on the ground by two robot stacking devices; the piled materials are automatically moved to a fork position under the driving of a motor; the stacked material is transferred by a forklift to a truck or buffer.

The defects of the prior art are as follows:

1. the rotary chute has the phenomenon that two to three bags of materials are disorderly jammed at the bottom of the chute when the chute is stopped, and the chute can be started only after being manually cleaned and straightened before being started again;

2. the two stacking devices are laid on the ground in a flat manner and cannot be implemented on occasions with tense ground;

3. the fork stacking positions are concentrated, and the fork truck has a longer moving distance during long-distance feeding;

4. after each fork of a pile of materials, the bags or pallets need to be manually piled.

Disclosure of Invention

The invention provides a rapid loading system for bagged materials, and aims to reduce the occupied area of equipment and improve the loading efficiency.

In order to achieve the purpose, the invention adopts the technical scheme that:

the invention discloses a rapid loading system for bagged materials, which comprises packaging equipment, a robot stacking device, a conveying line and a forklift, wherein the robot stacking device is arranged on the packaging equipment; the robot stacking device comprises an upper robot stacking device and a lower robot stacking device; the bagged materials are divided into two paths through a path dividing device, wherein one path of bagged materials is stacked by an upper-layer robot stacking device; and the other path is sent to a lower-layer robot stacking device through a slope belt for stacking.

Bagged materials stacked by the upper robot stacking device are conveyed to an upper extending conveying line on the ground through a slope conveying line, and an automatic plate stacking machine and a fork stacking position are arranged on the upper extending conveying line.

The upper layer extension conveying line is provided with a material stack transfer machine.

Bagged materials stacked by the lower-layer robot stacking device are directly conveyed to a lower-layer extending conveying line on the ground, and the lower-layer extending conveying line is provided with an automatic plate stacking machine and a fork stacking position.

The lower layer extension conveying line is provided with a material stack transfer machine.

The front end and the tail end of the conveying line are provided with pallet elevators.

And freight trains for loading and transporting bagged materials are stopped at two sides of the conveying line and respectively comprise a left-side carriage to be loaded and a right-side carriage to be loaded.

The robot stacking device comprises a robot, and a robot gripper is arranged on the robot.

The robot stacking device is provided with a lower-layer empty pallet transfer machine and an upper-layer empty pallet transfer machine.

In order to achieve the same purpose as the technical scheme, the invention also provides an implementation method of the rapid loading system for the bagged materials, which comprises the following steps: the implementation method comprises a material flow and a pallet flow, wherein bagged materials are packaged by upper-layer packaging equipment; the bagged materials are stacked and loaded by upper and lower layers of equipment; wherein, the material flow comprises the following processes:

the bag is conveyed to the edge of the upper floor by a main conveying line; the bag enters a lane dividing device to divide the upper layer and the lower layer once every two bags;

the bags divided into the upper layer enter the robot stacking device on the upper layer;

the bags divided to the lower layer enter a slope belt, and then the bags enter a lower layer robot stacking device;

the bagged materials stacked on the upper layer are conveyed to an upper layer extension conveying line by a slope conveying line and conveyed to a required position, and the bagged materials are automatically moved to a fork stacking position by a stacked material transfer machine;

conveying the stacked materials at the lower layer to a required position; automatically moving to a fork stacking position through a stacked material transfer machine; the vehicle can be selectively transferred to the left side or the right side of the conveying line according to the loading requirement;

the stacked material is delivered by a forklift to a railway car or buffer.

The pallet flow comprises the following processes:

the side surfaces of the two conveying lines of the upper layer and the lower layer are respectively provided with an automatic pallet loading machine, and pallets which are forked into stacks are loaded onto the automatic pallet loading machine;

the automatic pallet loading machine loads the pallet according to the requirement;

when the pallet needs to be shipped with the vehicle, the pallet needs to be continuously lifted according to the delivery requirement;

when the pallet does not need to be shipped with the vehicle, the pallet is stopped to be loaded when the quantity of the pallets meets the recycling quantity;

conveying the empty pallet to the tail end of the conveying line to reach a pallet lifter at the tail end;

the pallet lifter lowers the empty pallet to the height of the lower-layer conveying line, and the pallet lifter conveys the empty pallet to the lower-layer conveying line;

the lower layer conveying line conveys the empty pallet to the front end of the conveying line, and the empty pallet is lifted to a pallet lifter at the front end;

the pallet lifter at the front end lifts the empty pallet to the height of the upper-layer conveying line and conveys the empty pallet to the upper-layer conveying line;

conveying the empty pallet to a stacking position for pausing;

stacking materials; the stacked bag materials are conveyed according to the material flow.

By adopting the technical scheme, the robot stacking device adopts a mode of upper-layer layout and lower-layer layout, so that the floor area is greatly reduced, and the application occasions with more tense land are met; the automatic backflow of the empty pallet is realized by adopting a double-layer conveying line; the fork stack positions are close to the train carriage doors, and the corresponding carriage doors are arranged at the fork stack positions, so that multiple carriages can be loaded at the same time, the moving distance of a fork truck is shortened, and the loading efficiency is improved; the saved vacant space is used for temporarily storing materials in advance, so that the materials at the fork stack position and the temporary storage area can be loaded simultaneously after the train arrives at a platform, and the loading time of the whole train is shortened; the automatic pallet feeding machine and the automatic pallet feeding machine are adopted, so that labor cost is greatly saved; the application of the transfer machine enables the piled materials to be conveyed leftwards or rightwards according to requirements; the robot stacking device introduces the transfer of the lower layer empty pallet and the transfer of the upper layer stacked bag, so that two stacking positions share one set of conveying system, and the space and the cost are saved.

Drawings

The contents of the drawings and the reference numbers in the drawings are briefly described as follows:

FIG. 1 is a schematic diagram of a prior art structure;

FIG. 2 is a schematic illustration of a robot palletizing state as in FIG. 1;

FIG. 3 is a schematic structural view of the present invention;

FIG. 4 is a schematic front view of the structure shown in FIG. 3;

FIG. 5 is a schematic top view of the structure shown in FIG. 4;

fig. 6 is a schematic diagram of a palletizing state of the robot in fig. 3.

Labeled as:

1. upper robot pile up neatly device, 2, lower floor's robot pile up neatly device, 3, lane device, 4, slope belt, 5, automatic pallet loader, 6, fork buttress position, 7, pile up neatly material moves and carries the machine, 8, safe passageway, 9, the temporary storage area, 10, pallet lift, 11, the left side is waited to adorn the carriage, 12, the right side is waited to adorn the carriage, 13, slope transfer chain, 14, empty pallet, 15, the empty pallet of lower floor moves and carries the machine, 16, the empty pallet of upper strata moves and carries the machine, 17, the robot, 18, robot tongs, 19, the material pile up neatly, 20, bag package input.

Detailed Description

The following detailed description of the embodiments of the present invention will be given in order to provide those skilled in the art with a more complete, accurate and thorough understanding of the inventive concept and technical solutions of the present invention.

The structure of the present invention as shown in fig. 3 to fig. 6 is a fast loading system for bagged materials, which comprises a packaging device, a robot stacking device, a conveying line and a forklift.

And a safety channel 8 is arranged at the periphery of the material conveying line.

In order to solve the problems and overcome the defects of the prior art and achieve the purposes of reducing the occupied area of equipment and improving the loading efficiency, the invention adopts the technical scheme that:

as shown in fig. 3 to 5, the rapid loading system for bagged materials of the present invention includes a robot palletizer 1 at an upper layer and a robot palletizer 2 at a lower layer; the bagged materials are divided into two paths through the path dividing device 3, wherein one path of bagged materials is stacked by the upper-layer robot stacking device 1; and the other path is conveyed to the lower-layer robot stacking device 2 through the slope belt 4 for stacking.

The upper-layer robot stacking device 1 and the lower-layer robot stacking device 2 are both provided with material stacks 19. The bag input end 20 is an inlet through which the packed bag materials flow into the upper robot palletizing device 1 and the lower robot palletizing device 2.

The invention adopts the upper and lower layers to be distributed, thereby greatly saving the land area. As in the prior art, the width is 12 m to 16 m, whereas the width of the present invention is only 6 m to 8 m. The robot stacking system has the advantages that due to the concept of vertical layout, the occupied area is greatly reduced, and the application occasions with less land are met.

The inclined belt 4 is adopted to replace a rotating chute in the prior art, the inclination of the inclined belt 4 is 25-30 degrees, and inverted splayed anti-slip lines are arranged on the surface of the belt; the driving motor of the slope belt 4 is provided with a brake device, the machine is stopped at any time, the bag can be stably stopped on the slope belt 4 and cannot slide, and the bag is prevented from being blocked.

The saved ground open space can be used for temporarily storing materials in advance, so that the materials in the fork stack position and the temporary storage area can be loaded at the same time after the train arrives at the platform, and the loading time of the whole train is shortened.

Bagged materials stacked by the upper robot stacking device 1 are conveyed to an upper layer extending conveying line on the ground through a slope conveying line 13, and an automatic pallet loading machine 5 and a fork stacking position 6 are arranged on the upper layer extending conveying line.

Bagged materials stacked by the lower robot stacking device 2 are directly conveyed to a lower extending conveying line on the ground, and the lower extending conveying line is provided with an automatic plate stacking machine 5 and a fork stacking position 6.

The invention has 10 fork positions with the distance of about 15 meters, 5 fork positions on the left side and the right side, and a train on which the train needs to be loaded.

The automatic circulation pallet feeding and the automatic pallet feeding machine 5 are introduced, so that labor cost is greatly saved. In the prior art, a bag or a pallet needs to be manually upset; the invention is provided with an automatic pallet feeding machine 5, and more than 10 pallets can be fed at one time; for the condition of goods delivery without the pallet, after the pallet needed by circulation is loaded, the pallet automatically flows back without continuously loading the pallet, which is very convenient; the practical application scene is mainly to ship without pallets.

The fork stack position 6 is nearer apart from train carriage door, and 5 fork stack positions all have corresponding carriage door, and the carriage of being convenient for is loaded simultaneously in several sections carriages, has shortened fork truck's displacement, has shortened the loading time of the whole car of train.

The upper layer extension conveying line is provided with a material stack transfer machine 7.

And a material stack transfer machine 7 is arranged on the lower layer extension conveying line.

The application of the stacked material transfer machine realizes that stacked bagged materials can be conveyed to the left side or the right side of the conveying line according to requirements.

A pallet lift 10 is provided at both the front and end of the conveyor line.

The pallet lift 10 is used to lower an empty pallet 14 to the lower conveyor line height.

And freight trains for loading and transporting bagged materials are parked at two sides of the conveying line, namely a left-side carriage 11 to be loaded and a right-side carriage 12 to be loaded respectively.

The robot stacking device comprises a robot 17, and a robot gripper 18 is arranged on the robot 17.

The robot 17 grips the bagged material by means of a robot gripper 18 and stacks it in place in a stack 19.

The robot stacking device is provided with a lower layer empty pallet transfer machine 15 and an upper layer empty pallet transfer machine 16.

The lower empty pallet transfer 15 and the upper empty pallet transfer 16 are used to move the empty pallet 14 to a desired position.

In order to achieve the same purpose as the technical scheme, the invention also provides an implementation method of the rapid loading system for the bagged materials, which comprises the following steps: the implementation method comprises a material flow and a pallet flow, wherein bagged materials are packaged by upper-layer packaging equipment; the bagged materials are stacked and loaded by upper and lower layers of equipment; wherein, the material flow comprises the following processes:

the bag is conveyed to the edge of the upper floor by a main conveying line; the bag enters a lane dividing device 3 to divide the upper layer and the lower layer once every two bags;

the bags divided into the upper layer enter the robot stacking device 1 on the upper layer;

the bags divided to the lower layer enter a slope belt 4, and then the bags enter a lower layer robot stacking device 2;

the bagged materials stacked on the upper layer are conveyed to an upper layer extension conveying line by a slope conveying line 13 and conveyed to a required position, and are automatically moved to a fork stacking position 6 by a stacked material transfer machine 7; the vehicle can be selectively transferred to the left side or the right side of the conveying line according to the loading requirement;

conveying the bagged materials stacked into a stack at the lower layer to a required position; automatically moving to a fork position 6 through a piled material transfer machine 7; the vehicle can be selectively transferred to the left side or the right side of the conveying line according to the loading requirement;

the material in the pile is delivered by a forklift to the railway carriage or buffer 9.

As shown in fig. 6, the pallet flow includes the following processes:

the side surfaces of the two conveying lines of the upper layer and the lower layer are respectively provided with an automatic pallet loading machine 5, and pallets which are forked into stacks are loaded onto the automatic pallet loading machine 5;

the automatic pallet loading machine 5 loads the pallet according to the requirement;

when the pallet needs to be shipped with the vehicle, the pallet needs to be continuously lifted according to the delivery requirement;

when the pallet does not need to be shipped with the vehicle, the pallet is stopped to be loaded when the quantity of the pallets meets the recycling quantity;

the empty pallet 14 is transported to the end of the conveyor line to the end pallet lift 10;

the pallet lift 10 lowers the empty pallet 14 to the lower conveyor line height, the pallet lift 10 transporting the empty pallet 14 to the lower conveyor line;

the lower conveyor line transports the empty pallet 14 to the front end of the conveyor line, and the empty pallet 14 is loaded onto the pallet lift 10 at the front end;

the front end pallet lift 10 raises the empty pallet 14 to the upper conveyor line level, transporting the empty pallet 14 to the upper conveyor line;

the empty pallet 14 is conveyed to the stacking position for pause;

stacking materials; the stacked bag materials are conveyed according to the material flow.

And a double-layer conveying line is adopted, so that automatic backflow of the empty pallet is realized. The robot stacking device introduces the transfer of the lower layer empty pallet and the transfer of the upper layer stacked bag, so that two stacking positions share one set of conveying system, and the space and the cost are saved.

The invention has been described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the specific implementation in the above-described manner, and it is within the scope of the invention to apply the inventive concept and solution to other applications without substantial modification.