阅读说明：本技术 一种深色涤纶交织面料的生产方法 (Production method of deep-color polyester interwoven fabric ) 是由 史一峰 陆忠涛 范美忠 范建良 于 2020-12-30 设计创作，主要内容包括：本发明公开了一种深色涤纶交织面料的生产方法,工艺步骤如下：第一步：经纱准备；第二步：织造；第三步：胚布清理；第四步：定型；第五步：染色。通过去油剂对面料进行清洗,去油效果好,适用于面料的批量处理,提高效率,而且聚六亚甲基胍在处理过程中会渗入面料内,增加面料的抗菌效果。(The invention discloses a production method of deep-color polyester interwoven fabric, which comprises the following process steps: the first step is as follows: preparing warp yarns; the second step is that: weaving; the third step: cleaning the gray cloth; the fourth step: shaping; the fifth step: and (6) dyeing. The fabric is cleaned by the degreaser, the deoiling effect is good, the degreaser is suitable for batch processing of the fabric, the efficiency is improved, and the polyhexamethylene guanidine can permeate into the fabric in the processing process, so that the antibacterial effect of the fabric is improved.)

1. A production method of deep color polyester interwoven fabric is characterized in that: the process comprises the following steps:

the first step is as follows: preparing warp yarns: selecting polyester, cotton and bamboo fiber cheese, loading the cheese on a creel of a warping machine, winding the yarn on a warp beam through a yarn dividing and guiding device, then placing the warp beam behind a sizing machine, combining 5-8 warp beams generally, drying and rolling into a yarn shaft to form a yarn shaft, then loading the yarn shaft into a warp drawing machine, and enabling warp yarns to pass through a warp stop sheet, a heddle and a reed according to fabric tissue and process requirements;

the second step is that: weaving: the weaving beam after the warp threading is put on a beam frame of a weaving machine, the weaving can be started after the weft yarn is prepared, the woven cloth is wound on a cloth rolling shaft, and the cloth rolling shaft falls down when reaching a certain length;

the third step: cleaning the gray cloth: washing the woven gray cloth with water to remove impurities on the surface of the gray cloth, and then deoiling the gray cloth by using a deoiling agent;

the fourth step: shaping: putting the treated gray cloth into a setting machine, and performing a superheated steam setting method by the setting machine: the fabric is treated with superheated steam at normal pressure and the temperature can reach about 130 ℃. The method can shorten the heat treatment time, has high production efficiency, can improve the brightness of the color, prevent the fiber from yellowing, and improve the hand feeling, style and elasticity of the fabric;

the fifth step: dyeing: and (3) immersing the shaped gray cloth into a dye bath in a loose state, and fixing the color for a period of time to finish the production of the interwoven fabric.

2. The production method of the dark polyester interwoven fabric according to claim 1, which is characterized in that: the degreaser in the third step comprises the following components: 20-40 parts of antibacterial peptide, 60-100 parts of polyhexamethylene guanidine, 40-80 parts of fatty alcohol sulfate, 100-200 parts of water, 10-25 parts of isosorbide dimethyl ether, 6-20 parts of active agent, 50-80 parts of sodium chloride solution and 30-70 parts of nonylphenol polyoxyethylene ether.

3. The production method of the dark polyester interwoven fabric according to claim 2, which is characterized in that: the deoiling agent comprises the following components: 20 parts of antibacterial peptide, 60 parts of polyhexamethylene guanidine, 40 parts of fatty alcohol sulfate, 100 parts of water, 10 parts of isosorbide dimethyl ether, 6 parts of active agent, 50 parts of sodium chloride solution and 30 parts of nonylphenol polyoxyethylene ether.

4. The production method of the dark polyester interwoven fabric according to claim 2, which is characterized in that: the deoiling agent comprises the following components: 30 parts of antibacterial peptide, 80 parts of polyhexamethylene guanidine, 60 parts of fatty alcohol sulfate, 150 parts of water, 18 parts of isosorbide dimethyl ether, 13 parts of active agent, 65 parts of sodium chloride solution and 50 parts of nonylphenol polyoxyethylene ether.

5. The production method of the dark polyester interwoven fabric according to claim 2, which is characterized in that: the deoiling agent comprises the following components: 40 parts of antibacterial peptide, 100 parts of polyhexamethylene guanidine, 80 parts of fatty alcohol sulfate, 200 parts of water, 25 parts of isosorbide dimethyl ether, 20 parts of active agent, 80 parts of sodium chloride solution and 70 parts of nonylphenol polyoxyethylene ether.

6. The production method of the dark polyester interwoven fabric according to claim 2, which is characterized in that: the production steps of the degreaser are as follows:

1) weighing quantitative water, a sodium chloride solution and fatty alcohol sulfate, adding into a reaction kettle, and uniformly mixing the water, the sodium chloride solution and the fatty alcohol sulfate at the temperature of 70-80 ℃;

2) weighing quantitative antibacterial peptide, polyhexamethylene guanidine, isosorbide dimethyl ether, an active agent and nonylphenol polyoxyethylene ether, adding the antibacterial peptide, the polyhexamethylene guanidine, the isosorbide dimethyl ether, the active agent and the nonylphenol polyoxyethylene ether into a reaction kettle, stirring and mixing the components at 100 ℃, then adjusting the pH value to 7-8, and cooling to obtain the degreaser.

Technical Field

The invention belongs to the technical field of fabrics, and particularly relates to a production method of a deep-color polyester interwoven fabric.

Background

An interwoven fabric is a fabric in which the warp and weft yarns are interwoven with two different types of fibers. For example: warp 40S cotton and weft 100D polyester low stretch yarn are interwoven. Cotton/polyester interweaving, tencel/polyester interweaving and viscose/polyester interweaving greatly enrich the varieties of polyester fabric products. The warp direction is cotton yarn, and the weft direction is polyester and spandex coated yarns, so that the formed jean-like weft elastic fabric improves the hand feeling of the yarn-dyed jean elastic fabric.

At present, in the existing interwoven fabric production process, a small amount of oil stains are manually picked up and can also be sprayed by an air compression air cavity. But when the interwoven fabric is produced, the production is carried out in batches, and the yield is high, so that the efficiency is low when oil stains are removed.

Disclosure of Invention

The invention aims to provide a production method of a dark polyester interwoven fabric, which aims to solve the problem of low efficiency in removing oil stains.

In order to achieve the purpose, the invention provides the following technical scheme: a production method of deep color polyester interwoven fabric comprises the following process steps:

the first step is as follows: preparing warp yarns: selecting polyester, cotton and bamboo fiber cheese, loading the cheese on a creel of a warping machine, winding the yarn on a warp beam through a yarn dividing and guiding device, then placing the warp beam behind a sizing machine, combining 5-8 warp beams generally, drying and rolling into a yarn shaft to form a yarn shaft, then loading the yarn shaft into a warp drawing machine, and enabling warp yarns to pass through a warp stop sheet, a heddle and a reed according to fabric tissue and process requirements;

the second step is that: weaving: the weaving beam after the warp threading is put on a beam frame of a weaving machine, the weaving can be started after the weft yarn is prepared, the woven cloth is wound on a cloth rolling shaft, and the cloth rolling shaft falls down when reaching a certain length;

the third step: cleaning the gray cloth: washing the woven gray cloth with water to remove impurities on the surface of the gray cloth, and then deoiling the gray cloth by using a deoiling agent;

the fourth step: shaping: putting the treated gray cloth into a setting machine, and performing a superheated steam setting method by the setting machine: the fabric is treated with superheated steam at normal pressure and the temperature can reach about 130 ℃. The method can shorten the heat treatment time, has high production efficiency, can improve the brightness of the color, prevent the fiber from yellowing, and improve the hand feeling, style and elasticity of the fabric;

the fifth step: dyeing: and (3) immersing the shaped gray cloth into a dye bath in a loose state, and fixing the color for a period of time to finish the production of the interwoven fabric.

Preferably, the degreaser in the third step comprises the following components: 20-40 parts of antibacterial peptide, 60-100 parts of polyhexamethylene guanidine, 40-80 parts of fatty alcohol sulfate, 100-200 parts of water, 10-25 parts of isosorbide dimethyl ether, 6-20 parts of active agent, 50-80 parts of sodium chloride solution and 30-70 parts of nonylphenol polyoxyethylene ether.

Preferably, the degreaser comprises the following components: 20 parts of antibacterial peptide, 60 parts of polyhexamethylene guanidine, 40 parts of fatty alcohol sulfate, 100 parts of water, 10 parts of isosorbide dimethyl ether, 6 parts of active agent, 50 parts of sodium chloride solution and 30 parts of nonylphenol polyoxyethylene ether.

Preferably, the degreaser comprises the following components: 30 parts of antibacterial peptide, 80 parts of polyhexamethylene guanidine, 60 parts of fatty alcohol sulfate, 150 parts of water, 18 parts of isosorbide dimethyl ether, 13 parts of active agent, 65 parts of sodium chloride solution and 50 parts of nonylphenol polyoxyethylene ether.

Preferably, the degreaser comprises the following components: 40 parts of antibacterial peptide, 100 parts of polyhexamethylene guanidine, 80 parts of fatty alcohol sulfate, 200 parts of water, 25 parts of isosorbide dimethyl ether, 20 parts of active agent, 80 parts of sodium chloride solution and 70 parts of nonylphenol polyoxyethylene ether.

Preferably, the production steps of the degreaser are as follows:

1) weighing quantitative water, a sodium chloride solution and fatty alcohol sulfate, adding into a reaction kettle, and uniformly mixing the water, the sodium chloride solution and the fatty alcohol sulfate at the temperature of 70-80 ℃;

2) weighing quantitative antibacterial peptide, polyhexamethylene guanidine, isosorbide dimethyl ether, an active agent and nonylphenol polyoxyethylene ether, adding the antibacterial peptide, the polyhexamethylene guanidine, the isosorbide dimethyl ether, the active agent and the nonylphenol polyoxyethylene ether into a reaction kettle, stirring and mixing the components at 100 ℃, then adjusting the pH value to 7-8, and cooling to obtain the degreaser.

Compared with the prior art, the invention has the beneficial effects that: the fabric is cleaned by the degreaser, the deoiling effect is good, the degreaser is suitable for batch processing of the fabric, the efficiency is improved, and the polyhexamethylene guanidine can permeate into the fabric in the processing process, so that the antibacterial effect of the fabric is improved.

Detailed Description

Example 1

A production method of deep color polyester interwoven fabric comprises the following process steps:

the first step is as follows: preparing warp yarns: selecting polyester, cotton and bamboo fiber cheese, loading the cheese on a creel of a warping machine, winding the yarn on a warp beam through a yarn dividing and guiding device, then placing the warp beam behind a sizing machine, combining 5-8 warp beams generally, drying and rolling into a yarn shaft to form a yarn shaft, then loading the yarn shaft into a warp drawing machine, and enabling warp yarns to pass through a warp stop sheet, a heddle and a reed according to fabric tissue and process requirements;

the second step is that: weaving: the weaving beam after the warp threading is put on a beam frame of a weaving machine, the weaving can be started after the weft yarn is prepared, the woven cloth is wound on a cloth rolling shaft, and the cloth rolling shaft falls down when reaching a certain length;

the third step: cleaning the gray cloth: washing the woven gray cloth with water to remove impurities on the surface of the gray cloth, and then deoiling the gray cloth by using a deoiling agent;

the fourth step: shaping: putting the treated gray cloth into a setting machine, and performing a superheated steam setting method by the setting machine: the fabric is treated with superheated steam at normal pressure and the temperature can reach about 130 ℃. The method can shorten the heat treatment time, has high production efficiency, can improve the brightness of the color, prevent the fiber from yellowing, and improve the hand feeling, style and elasticity of the fabric;

the fifth step: dyeing: and (3) immersing the shaped gray cloth into a dye bath in a loose state, and fixing the color for a period of time to finish the production of the interwoven fabric.

Preferably, the degreaser comprises the following components: 20 parts of antibacterial peptide, 60 parts of polyhexamethylene guanidine, 40 parts of fatty alcohol sulfate, 100 parts of water, 10 parts of isosorbide dimethyl ether, 6 parts of active agent, 50 parts of sodium chloride solution and 30 parts of nonylphenol polyoxyethylene ether.

The production steps of the degreaser are as follows:

1) weighing quantitative water, a sodium chloride solution and fatty alcohol sulfate, adding into a reaction kettle, and uniformly mixing the water, the sodium chloride solution and the fatty alcohol sulfate at the temperature of 70-80 ℃;

2) weighing quantitative antibacterial peptide, polyhexamethylene guanidine, isosorbide dimethyl ether, an active agent and nonylphenol polyoxyethylene ether, adding the antibacterial peptide, the polyhexamethylene guanidine, the isosorbide dimethyl ether, the active agent and the nonylphenol polyoxyethylene ether into a reaction kettle, stirring and mixing the components at 100 ℃, then adjusting the pH value to 7-8, and cooling to obtain the degreaser.

Example 2

A production method of deep color polyester interwoven fabric comprises the following process steps:

the first step is as follows: preparing warp yarns: selecting polyester, cotton and bamboo fiber cheese, loading the cheese on a creel of a warping machine, winding the yarn on a warp beam through a yarn dividing and guiding device, then placing the warp beam behind a sizing machine, combining 5-8 warp beams generally, drying and rolling into a yarn shaft to form a yarn shaft, then loading the yarn shaft into a warp drawing machine, and enabling warp yarns to pass through a warp stop sheet, a heddle and a reed according to fabric tissue and process requirements;

the second step is that: weaving: the weaving beam after the warp threading is put on a beam frame of a weaving machine, the weaving can be started after the weft yarn is prepared, the woven cloth is wound on a cloth rolling shaft, and the cloth rolling shaft falls down when reaching a certain length;

the third step: cleaning the gray cloth: washing the woven gray cloth with water to remove impurities on the surface of the gray cloth, and then deoiling the gray cloth by using a deoiling agent;

the fourth step: shaping: putting the treated gray cloth into a setting machine, and performing a superheated steam setting method by the setting machine: the fabric is treated with superheated steam at normal pressure and the temperature can reach about 130 ℃. The method can shorten the heat treatment time, has high production efficiency, can improve the brightness of the color, prevent the fiber from yellowing, and improve the hand feeling, style and elasticity of the fabric;

the fifth step: dyeing: and (3) immersing the shaped gray cloth into a dye bath in a loose state, and fixing the color for a period of time to finish the production of the interwoven fabric.

Preferably, the degreaser comprises the following components: 30 parts of antibacterial peptide, 80 parts of polyhexamethylene guanidine, 60 parts of fatty alcohol sulfate, 150 parts of water, 18 parts of isosorbide dimethyl ether, 13 parts of active agent, 65 parts of sodium chloride solution and 50 parts of nonylphenol polyoxyethylene ether.

The production steps of the degreaser are as follows:

1) weighing quantitative water, a sodium chloride solution and fatty alcohol sulfate, adding into a reaction kettle, and uniformly mixing the water, the sodium chloride solution and the fatty alcohol sulfate at the temperature of 70-80 ℃;

2) weighing quantitative antibacterial peptide, polyhexamethylene guanidine, isosorbide dimethyl ether, an active agent and nonylphenol polyoxyethylene ether, adding the antibacterial peptide, the polyhexamethylene guanidine, the isosorbide dimethyl ether, the active agent and the nonylphenol polyoxyethylene ether into a reaction kettle, stirring and mixing the components at 100 ℃, then adjusting the pH value to 7-8, and cooling to obtain the degreaser.

Embodiment 3

A production method of deep color polyester interwoven fabric comprises the following process steps:

the first step is as follows: preparing warp yarns: selecting polyester, cotton and bamboo fiber cheese, loading the cheese on a creel of a warping machine, winding the yarn on a warp beam through a yarn dividing and guiding device, then placing the warp beam behind a sizing machine, combining 5-8 warp beams generally, drying and rolling into a yarn shaft to form a yarn shaft, then loading the yarn shaft into a warp drawing machine, and enabling warp yarns to pass through a warp stop sheet, a heddle and a reed according to fabric tissue and process requirements;

the second step is that: weaving: the weaving beam after the warp threading is put on a beam frame of a weaving machine, the weaving can be started after the weft yarn is prepared, the woven cloth is wound on a cloth rolling shaft, and the cloth rolling shaft falls down when reaching a certain length;

the third step: cleaning the gray cloth: washing the woven gray cloth with water to remove impurities on the surface of the gray cloth, and then deoiling the gray cloth by using a deoiling agent;

the fourth step: shaping: putting the treated gray cloth into a setting machine, and performing a superheated steam setting method by the setting machine: the fabric is treated with superheated steam at normal pressure and the temperature can reach about 130 ℃. The method can shorten the heat treatment time, has high production efficiency, can improve the brightness of the color, prevent the fiber from yellowing, and improve the hand feeling, style and elasticity of the fabric;

the fifth step: dyeing: and (3) immersing the shaped gray cloth into a dye bath in a loose state, and fixing the color for a period of time to finish the production of the interwoven fabric.

Preferably, the degreaser comprises the following components: 40 parts of antibacterial peptide, 100 parts of polyhexamethylene guanidine, 80 parts of fatty alcohol sulfate, 200 parts of water, 25 parts of isosorbide dimethyl ether, 20 parts of active agent, 80 parts of sodium chloride solution and 70 parts of nonylphenol polyoxyethylene ether.

The production steps of the degreaser are as follows:

1) weighing quantitative water, a sodium chloride solution and fatty alcohol sulfate, adding into a reaction kettle, and uniformly mixing the water, the sodium chloride solution and the fatty alcohol sulfate at the temperature of 70-80 ℃;

2) weighing quantitative antibacterial peptide, polyhexamethylene guanidine, isosorbide dimethyl ether, an active agent and nonylphenol polyoxyethylene ether, adding the antibacterial peptide, the polyhexamethylene guanidine, the isosorbide dimethyl ether, the active agent and the nonylphenol polyoxyethylene ether into a reaction kettle, stirring and mixing the components at 100 ℃, then adjusting the pH value to 7-8, and cooling to obtain the degreaser.