Flywheel convenient to magnetize

文档序号:529279 发布日期:2021-06-01 浏览:27次 中文

阅读说明:本技术 便于充磁的飞轮 (Flywheel convenient to magnetize ) 是由 唐微涵 于 2021-01-29 设计创作,主要内容包括:本发明属于用于提高惯性的附加质量技术领域,具体涉及一种便于充磁的飞轮,包括飞轮盘和固定在飞轮盘上的外磁钢、平衡配重块、齿圈和2个内磁钢,2个内磁钢对称设置;飞轮盘内开有凹腔,飞轮盘轴心固定连接一轴心为锥孔的轴套;内磁钢的左右两侧上设有支撑块,支撑块上开有容纳槽,容纳槽内滑动连接有楔块,容纳槽内设有复位件;飞轮盘的侧壁上开有通槽和与楔块配合的限位槽,限位槽与通槽连通;一个内磁钢中2个支撑块的下表面与飞轮盘外壁的切线位于同一平面。使用本方案的飞轮,将磁钢固定在飞轮上后即可立即对飞轮进行充磁加工,无须等待,而且该飞轮能够通过自动送料的方式进行送料,不需工人手动送料,有效提高生产效率。(The invention belongs to the technical field of additional mass for improving inertia, and particularly relates to a flywheel convenient to magnetize, which comprises a flywheel disc, and external magnetic steel, a balancing weight block, a gear ring and 2 internal magnetic steels which are fixed on the flywheel disc, wherein the 2 internal magnetic steels are symmetrically arranged; a concave cavity is arranged in the flywheel disc, and the axis of the flywheel disc is fixedly connected with a shaft sleeve with the axis being a taper hole; supporting blocks are arranged on the left side and the right side of the inner magnetic steel, an accommodating groove is formed in each supporting block, a wedge block is connected in each accommodating groove in a sliding mode, and a reset piece is arranged in each accommodating groove; a through groove and a limiting groove matched with the wedge block are formed in the side wall of the flywheel disc, and the limiting groove is communicated with the through groove; the lower surfaces of 2 supporting blocks in one internal magnetic steel and the tangent line of the outer wall of the flywheel disc are positioned on the same plane. The flywheel of this scheme of use can magnetize the processing to the flywheel immediately after fixing the magnet steel on the flywheel, need not wait for, and this flywheel can carry out the pay-off through autoloading's mode in addition, does not need the manual pay-off of workman, effectively improves production efficiency.)

1. The flywheel convenient to magnetize comprises a flywheel disc, and an external magnetic steel, a balancing weight block, a gear ring and 2 internal magnetic steels which are fixed on the flywheel disc, wherein the 2 internal magnetic steels are symmetrically arranged; a concave cavity is arranged in the flywheel disc, and the axis of the flywheel disc is fixedly connected with a shaft sleeve with the axis being a taper hole; the method is characterized in that: supporting blocks are arranged on the left side and the right side of the inner magnetic steel, accommodating grooves are formed in the supporting blocks, wedge blocks are connected in the accommodating grooves in a sliding mode, and reset pieces used for resetting the wedge blocks are arranged in the accommodating grooves; a through groove for the supporting block to pass through and a limiting groove matched with the wedge block are formed in the side wall of the flywheel disc, and the limiting groove is communicated with the through groove; the lower surfaces of 2 supporting blocks in one internal magnetic steel and the tangent line of the outer wall of the flywheel disc are positioned on the same plane.

2. The flywheel of claim 1, wherein: the periphery of the upper end of the circumferential surface of the flywheel disc is provided with an annular groove, the gear ring is clamped on the annular groove, and the gear ring is in clearance fit with the side wall of the flywheel disc; at least 2 top columns are in threaded connection with the side wall of the flywheel disc, and bumps are arranged on the top columns; the inner wall of the gear ring is provided with a clamping groove which can be matched with the convex block.

3. The flywheel of claim 2, wherein: a sliding groove is formed in the top column, the convex block is connected in the sliding groove in a sliding manner, and an elastic piece enabling the convex block to be contracted in the sliding groove is arranged in the sliding groove; the clamping groove is internally provided with a magnet, and the lug is made of a material which can attract the magnet.

4. A flywheel facilitating magnetization according to claim 3, characterized in that: the top post is internally provided with a sliding groove, the top post is internally provided with a strip-shaped groove communicated with the sliding groove, and the bump is provided with a limiting block which is connected in the strip-shaped groove in a sliding manner.

5. The flywheel of claim 4, wherein: the fore-set is equipped with 4, and 4 fore-sets evenly distributed along the circumference of flywheel dish.

6. A flywheel facilitating charging according to any of claims 1-5, wherein: the side wall of the flywheel disc is provided with a counter bore, the counter bore is in threaded connection with a screw rod capable of contacting with the side wall of the inner magnetic steel, and one end of the screw rod facing the inner magnetic steel is provided with an elastic pad.

7. A flywheel facilitating charging according to any of claims 1-5, wherein: the lower surface of the gear ring is provided with a rubber pad which can be in surface contact with the flywheel disc.

8. A flywheel facilitating magnetization according to claim 3, characterized in that: the reset piece and the elastic piece are compression springs.

Technical Field

The invention belongs to the technical field of additional mass for improving inertia, and particularly relates to a flywheel convenient to magnetize.

Background

The starting flywheel of a gasoline engine is usually arranged at one end of a crankshaft and has the functions of starting the engine for ignition and inertial resetting. A gear ring is required to be in interference fit with the outer circumference of a flywheel disc of an existing electric starting flywheel, the gear ring is meshed with a gear on a shaft of a starting motor, the flywheel disc is driven to rotate by the power of the starting motor, and therefore a crankshaft is driven to rotate to start an engine. The inner wall of the flywheel is fixed with magnetic steel, and after the magnetic steel is fixed on the inner wall of the flywheel, the magnetic steel fixed on the flywheel needs to be magnetized by a magnetizer. The existing specific operation modes for processing and magnetizing the flywheel are as follows: the flywheel body is integrally processed and molded through processing modes such as casting and the like, then the magnetic steel is adhered and fixed on the inner wall of the flywheel body by using an adhesive, after the adhesive is dried and solidified, a worker places the flywheel at a position corresponding to the magnetizing machine, the magnetizing machine magnetizes the flywheel, and then the worker takes away the magnetized flywheel. And after the magnetization is finished, finally, the gear ring is fixedly arranged on the flywheel. The existing flywheel is low in production efficiency because the magnetic steel is fixed on the flywheel in a sticking mode and needs to wait for the solidification of an adhesive before magnetizing the flywheel. And because the flywheel is provided with the shaft sleeve protruding out of the bottom surface of the flywheel, the flywheel is difficult to feed in a mode of automatically pushing the flywheel by laminating the flywheels and utilizing the automatic pushing devices one by one, manual feeding of workers is needed, the labor intensity of the workers is increased, and the production efficiency is reduced.

Disclosure of Invention

The invention aims to provide a flywheel convenient to magnetize, and aims to solve the problem that the production efficiency is reduced because the conventional flywheel cannot be magnetized quickly.

In order to achieve the purpose, the scheme of the invention is as follows: the flywheel convenient to magnetize comprises a flywheel disc, and an external magnetic steel, a balancing weight block, a gear ring and 2 internal magnetic steels which are fixed on the flywheel disc, wherein the 2 internal magnetic steels are symmetrically arranged; a concave cavity is arranged in the flywheel disc, and the axis of the flywheel disc is fixedly connected with a shaft sleeve with the axis being a taper hole; supporting blocks are arranged on the left side and the right side of the inner magnetic steel, accommodating grooves are formed in the supporting blocks, wedge blocks are connected in the accommodating grooves in a sliding mode, and reset pieces used for resetting the wedge blocks are arranged in the accommodating grooves; a through groove for the supporting block to pass through and a limiting groove matched with the wedge block are formed in the side wall of the flywheel disc, and the limiting groove is communicated with the through groove; the lower surfaces of 2 supporting blocks in one internal magnetic steel and the tangent line of the outer wall of the flywheel disc are positioned on the same plane.

The working principle and the beneficial effects of the scheme are as follows: when installing interior magnetic steel at flywheel dish inner wall, make the supporting shoe of interior magnetic steel both sides pass different logical grooves respectively, at the in-process that the supporting shoe stretched into, the voussoir atress is overcome the effort that resets and is retracted in the holding tank. When the supporting shoe drives the voussoir and moves to when relative with spacing groove, the voussoir stretches into the holding tank under the effect that resets, and the laminating that the surface of interior magnet steel can be better this moment is on the inner wall of flywheel dish. The inner magnetic steel can be used for magnetizing the flywheel by using the magnetizing machine after being fixed on the flywheel disc, waiting is not needed, and the processing efficiency is improved. Set up the supporting shoe on the magnet steel including, except that can utilize the supporting shoe with the stable fixed mounting of interior magnet steel on the flywheel dish, because the lower surface of 2 supporting shoes in an interior magnet steel is located the coplanar with the tangent line of flywheel dish outer wall, the supporting shoe of accessible interior magnet steel is with stable the placing on the workstation of flywheel dish, when carrying the flywheel dish to magnetizing machine and advancing the magnetization, can leave a plurality of flywheel dishes in the feed cylinder that the lower extreme opened has the pay-off mouth, pile up a plurality of flywheel dishes along the width direction of flywheel dish, utilize pushing equipment automatic with flywheel dish propelling movement one by one to magnetizing machine magnetization position, realize autoloading, do not need workman's manual pay-off, improve production efficiency again when both reducing workman's intensity of labour.

Optionally, an annular groove is formed in the periphery of the upper end of the circumferential surface of the flywheel disc, the gear ring is clamped on the annular groove, and the gear ring is in clearance fit with the side wall of the flywheel disc; at least 2 top columns are in threaded connection with the side wall of the flywheel disc, and bumps are arranged on the top columns; the inner wall of the gear ring is provided with a clamping groove which can be matched with the convex block. The gear ring is in clearance fit with the side wall of the flywheel disc, and the gear ring can be rapidly placed on the annular groove without beating or heating the gear ring. The clamping groove on the gear ring is opposite to the convex block, and then the top column is screwed, so that the convex block extends into the clamping groove and tightly abuts against the inner wall of the clamping groove. The cooperation of the clamping groove and the bump can enable the gear ring and the flywheel disc to be connected into a whole, so that the gear ring can drive the flywheel disc to rotate together when rotating; and make the lug support tightly on the inner wall of draw-in groove, fixed ring gear that can be stable effectively avoids the ring gear to rock at will.

Optionally, a sliding groove is formed in the top pillar, the protruding block is connected in the sliding groove in a sliding manner, and an elastic piece enabling the protruding block to be contracted in the sliding groove is arranged in the sliding groove; the clamping groove is internally provided with a magnet, and the lug is made of a material which can attract the magnet. The gear ring is placed on the annular groove, the positions of the clamping grooves are random, the protruding blocks are difficult to ensure to be opposite to the clamping grooves, and the protruding blocks cannot be ensured to extend into the clamping grooves. Set up magnet, place back on annular groove with the ring gear, rotate the ring gear, when draw-in groove on the ring gear move to when relative with the lug, under the effect of magnet, the lug can overcome the effort of elastic component and stretch into the draw-in groove, fixes a position the ring gear. After the lug stretches into the clamping groove, the jacking column is screwed to be close to one side of the gear ring, one end of the jacking column tightly abuts against the gear ring, the gear ring is fixed, and the gear ring is prevented from moving.

Optionally, a strip-shaped groove communicated with the sliding groove is formed in the top column, and a limiting block connected in the strip-shaped groove in a sliding mode is arranged on the protruding block. Set up like this, can effectively avoid the lug to break away from the spout.

Optionally, the top pillar is provided with 4, and 4 top pillars are evenly distributed along the circumference of the flywheel disc. So set up and to ensure that stable fixed mounting of ring gear can effectively avoid the ring gear to rock, drop on the flywheel dish.

Optionally, a counter bore is formed in the side wall of the flywheel disc, a screw rod capable of contacting with the side wall of the inner magnetic steel is connected to the counter bore in a threaded mode, and an elastic pad is arranged at one end, facing the inner magnetic steel, of the screw rod. The setting can utilize the screw rod to support tight interior magnetic steel like this, and under the combined action of voussoir and screw rod, interior magnetic steel is by stable fixed, can not rock, shake at will, guarantees the stability of flywheel dish during operation.

Optionally, the lower surface of the gear ring is provided with a rubber pad which can be in surface contact with the flywheel disc. Set up the rubber pad and enable better contact, the laminating of ring gear and flywheel dish, avoid at the during operation, flywheel dish takes place to rock with the ring gear because the contact is inseparable.

Optionally, the return element and the elastic element are compression springs. The compression spring has elasticity and can be contracted under stress, and the use requirement of the scheme is met.

Drawings

FIG. 1 is a sectional view in elevation of a flywheel of the present invention facilitating magnetization;

FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;

fig. 3 is an enlarged view of a portion a in fig. 2.

Detailed Description

The following is further detailed by way of specific embodiments:

reference numerals in the drawings of the specification include: flywheel disc 10, cavity 11, counter bore 12, shaft sleeve 20, internal magnetic steel 30, supporting block 31, wedge 32, accommodating groove 33, reset piece 34, gear ring 40, rubber pad 41, magnet 42, screw 50, elastic pad 51, top column 60, lug 61, sliding groove 62, elastic piece 63, balancing weight 70 and external magnetic steel 80.

The embodiment is basically as shown in fig. 1 and fig. 2: flywheel convenient to magnetize, including flywheel dish 10, outer magnet 80, balancing weight 70, ring gear 40 and 2 interior magnet steels 30, it has cavity 11 to open in the flywheel dish 10, balancing weight 70 passes through fasteners fixed mounting such as screw on the inner wall of flywheel dish 10, the inner wall at flywheel dish 10 is fixed to the 30 symmetry settings of 2 interior magnet steels, outer magnet 80 passes through screw fixed mounting on the outer wall of flywheel dish 10, outer magnet 80, balancing weight 70, ring gear 40 and 2 interior magnet steels 30 along the circumference evenly distributed of flywheel dish 10. The axis of the flywheel disk 10 is fixedly connected with a shaft sleeve 20 with the axis of a taper hole.

Referring to fig. 3, support blocks 31 are welded on two opposite sides of the inner magnetic steel 30, receiving grooves 33 are formed in the support blocks 31, and wedge blocks 32 with inclined surfaces facing the inner wall of the flywheel disk 10 are slidably connected in the receiving grooves 33. A restoring member 34 for restoring the wedge 32 is provided in the receiving groove 33, and in this embodiment, the restoring member 34 is a compression spring, one end of the restoring member 34 is connected to an inner wall of the receiving groove 33, and the other end of the restoring member 34 is connected to the wedge 32. When not acted upon by other external forces, one end of wedge 32 extends out of receiving slot 33 by return element 34.

The side wall of the flywheel disc 10 is provided with a through groove and a limiting groove capable of being matched with the wedge 32, the limiting groove is communicated with the through groove, and the supporting block 31 can penetrate through and is connected in the through groove in a sliding mode. The lower surfaces of 2 supporting blocks 31 in an internal magnetic steel 30 and the tangent line of the outer wall of the flywheel disc 10 are located on the same plane, and when the two supporting blocks 31 of the internal magnetic steel 30 are placed on a workbench, the whole flywheel disc 10 can be stably placed on the workbench. The side wall of the flywheel disc 10 is provided with a counter bore 12, the counter bore 12 is in threaded connection with a screw 50 capable of contacting with the side wall of the internal magnetic steel 30, and one end of the screw 50 facing the internal magnetic steel 30 is adhered with an elastic pad 51.

The periphery of the upper end of the circumferential surface of the flywheel disc 10 is provided with an annular groove, the gear ring 40 is clamped on the annular groove, and the gear ring 40 is in clearance fit with the side wall of the flywheel disc 10. The inner wall of the inner magnetic steel 30 is pasted with a rubber pad 41 which can be contacted with the inner wall of the flywheel disc 10, the rubber pad 41 is arranged to enable the gear ring 40 to be better contacted and attached with the flywheel disc 10, and the phenomenon that the flywheel disc 10 and the gear ring 40 shake due to the fact that the gear ring is not tightly contacted during working is avoided.

The side wall of the flywheel disc 10 is in threaded connection with 4 ejection columns 60, and the 4 ejection columns 60 are uniformly distributed along the circumferential direction of the flywheel disc 10. A sliding groove 62 is formed in the top column 60, a convex block 61 slides in the sliding groove 62 and is connected with the sliding groove in a sealing mode, and a clamping groove capable of being matched with the convex block 61 is formed in the inner wall of the gear ring 40. An elastic member 63 for contracting the projection 61 in the sliding groove 62 is arranged in the sliding groove 62, in the embodiment, the elastic member 63 is a compression spring, one end of the elastic member 63 is connected to the projection 61, and the other end of the elastic member 63 is connected to the inner wall of the sliding groove 62. When the elastic member 63 is not acted by other external force, the protrusion 61 is contracted in the sliding groove 62. The magnet 42 is fixedly arranged in the clamping groove, the lug 61 is made of iron, and under the action of the magnet 42, the lug 61 can be attracted to the clamping groove. A strip-shaped groove communicated with the sliding groove 62 is formed in the top column 60, and a limiting block connected in the strip-shaped groove in a sliding mode is welded on the convex block 61.

When the internal magnetic steel 30 is installed on the inner wall of the flywheel disc 10, the supporting blocks 31 on two sides of the internal magnetic steel 30 respectively pass through different through grooves, and in the process that the supporting blocks 31 extend into the through grooves, the wedge blocks 32 are stressed to overcome the acting force of the reset pieces 34 and retract into the accommodating grooves 33. When the supporting block 31 drives the wedge 32 to move to be opposite to the limiting groove, the wedge 32 extends into the accommodating groove 33 under the action of the resetting piece 34, and the surface of the inner magnetic steel 30 can be well attached to the inner wall of the flywheel disc 10. The screw 50 is screwed, the internal magnetic steel 30 is tightly abutted by the screw 50, and under the combined action of the wedge 32 and the screw 50, the internal magnetic steel 30 is stably fixed and cannot shake or vibrate randomly, so that the stability of the flywheel disc 10 during working is ensured. After the inner magnetic steel 30 is fixed on the flywheel disc 10, the flywheel can be magnetized by the magnetizing machine without waiting, and the processing efficiency is improved. After the magnetization is completed, the gear ring 40 is rapidly placed on the annular groove, the gear ring 40 is rotated, when the clamping groove on the gear ring 40 moves to be opposite to the convex block 61, under the action of the magnet 42, the convex block 61 can overcome the acting force of the elastic piece 63 and stretch into the clamping groove, and the gear ring 40 is positioned. After the convex block 61 extends into the clamping groove, the top pillar 60 is screwed to enable the top pillar 60 to approach one side of the gear ring 40, one end of the top pillar 60 is tightly abutted to the gear ring 40, the gear ring 40 is fixed, and the gear ring 40 is prevented from moving.

The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the present invention.

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