阅读说明：本技术 货柜车自动检测装车系统 (Automatic detection loading system for container truck ) 是由 管高峰 潘浩 于 2020-12-02 设计创作，主要内容包括：本发明公开了一种货柜车自动检测装车系统,包括工作台,工作台上从左到右依次设置有拆垛机构、滚轮机构和设置在滚轮机构上的检测机构,还包括伸缩皮带线、AGV机器人码垛机和在AGV机器人码垛机内移动的码垛机构,滚轮机构用于将货物送至伸缩皮带线,伸缩皮带线用于将货物送至运送到AGV机器人码垛机的码垛位,所述检测机构一侧设置有检漏异常或扫码异常缓存台,所述位于滚轮机构底部并位于检漏异常或扫码异常缓存台一侧设置有将异常产品推送至检漏异常或扫码异常缓存台上的异常顶升移裁装置,实现了产品的拆垛、检测、扫码和拆垛整个装车一体自动化,解决了采用人工对产品进行检测或者装车,大大的降低了工作效率的问题。(The invention discloses an automatic detection and loading system of a container truck, which comprises a workbench, wherein a unstacking mechanism, a roller mechanism and a detection mechanism arranged on the roller mechanism are sequentially arranged on the workbench from left to right, the automatic detection and loading system also comprises a telescopic belt line, an AGV robot stacker and a stacking mechanism moving in the AGV robot stacker, the roller mechanism is used for conveying goods to the telescopic belt line, the telescopic belt line is used for conveying the goods to a stacking position of the AGV robot stacker, a buffer stage for detecting the abnormal leakage or scanning the abnormal leakage is arranged at one side of the detection mechanism, an abnormal jacking and shifting device for pushing the abnormal products to the buffer stage for detecting the abnormal leakage or scanning is arranged at one side of the buffer stage at the bottom of the roller mechanism, the integral automation of unstacking, detecting, scanning and unstacking of the products is realized, and the whole loading is realized, and the manual detection or loading of the products is solved, greatly reducing the working efficiency.)

1. The utility model provides a container truck automated inspection loading system, includes workstation (1), its characterized in that: the automatic detection device is characterized in that a unstacking mechanism (2), a roller mechanism (3) and a detection mechanism (4) arranged on the roller mechanism (3) are sequentially arranged on the workbench (1) from left to right, the automatic detection device further comprises a telescopic belt line (5), an AGV robot stacker crane (6) and a stacker crane (9) moving in the AGV robot stacker crane (6), the roller mechanism (3) is used for conveying goods to the telescopic belt line, the telescopic belt line (5) is used for conveying the goods to a stacking position of the AGV robot stacker crane (6), a leakage detection abnormity or a code scanning abnormity buffer table (8) is arranged on one side of the detection mechanism (4), an abnormity detection jacking and moving device which pushes abnormal products to the leakage detection abnormity or the code scanning abnormity buffer table (8) is arranged on one side of the leakage detection abnormity or code scanning abnormity buffer table (8) which is arranged at the bottom of the roller mechanism (3), the stacking mechanism (9) comprises a moving trolley (91), a roller line (92) and a robot mechanism (93) arranged on one side of the roller line (92) are mounted on the moving trolley (91), a product guide plate (94) and a first mounting frame (96) located on one side of the product guide plate (94) are mounted on the roller line (92), the first mounting frame (96) is provided with a push-pull sucker (97) and a fourth motor for driving the first mounting frame (96) to move back and forth on the roller line (92), a fifth sliding rail is arranged on the first mounting frame (96), and the push-pull sucker (97) can slide in the fifth sliding rail.

2. The automatic container truck inspection loading system as set forth in claim 1, wherein: the unstacking mechanism (2) comprises a robot (21), a base (22) for fixing the robot and a sponge sucker manipulator (23) arranged on the robot (21).

3. The automatic container truck inspection loading system as set forth in claim 1, wherein: robot mechanism (93) are including fixing base (931) on removal dolly (91), install rotary disk and drive rotary disk pivoted fifth motor on fixing base (931), install first arm of machinery (932) and second arm of machinery (933) on the rotary disk, first arm of machinery (932) one end is rotatable to be connected with the rotary disk, first arm of machinery (932) other end is rotatable to be connected with second arm of machinery (933) one end, sucking disc mechanism (935) is rotatably installed to second arm of machinery (933) other end.

4. The automatic container truck inspection loading system as set forth in claim 1, wherein: the sucker mechanism (935) comprises a fixing frame (98) rotatably connected with the second mechanical arm (933), wherein a fourth sliding rail (981), an air cylinder (983) and a plurality of suckers (982) driven by the air cylinder (983) to slide in the fourth sliding rail (981) are arranged on the fixing frame (98).

5. The automatic container truck inspection loading system as set forth in claim 1, wherein: the detection mechanism (4) comprises a first mounting rack (41), a plurality of code scanners (42) are uniformly mounted on the upper portion of the first mounting rack (41), a first slide rail (43) is arranged on one side of the first mounting rack (41), a second mounting rack (44) and a first motor (45) for driving the second mounting rack (44) to slide up and down in the first slide rail (43) are arranged on the first slide rail (43), a second slide rail (46) is arranged on the second mounting rack (44), a third mounting rack (47) and a second motor (48) for driving the third mounting rack (47) to slide left and right in the second slide rail (46) are arranged on the second slide rail (46), and a third sliding rail (471) is mounted on the third mounting frame (47), and a leak detector (472) and a third motor (473) for driving the leak detector (472) to slide back and forth in the third sliding rail (471) are mounted on the third sliding rail (471).

6. The automatic container truck inspection loading system as set forth in claim 1, wherein: the gantry stacker crane integrated loading vehicle (6) comprises a container vehicle body (61), wherein a guide device (62), a container vehicle positioning plate and a container vehicle positioning seat (64) are sequentially arranged at the bottom of the container vehicle body (61).

Technical Field

The invention relates to the technical field of detection loading, in particular to an automatic detection loading system for a container truck.

Background

Along with the increasing market competition, the cost and the efficiency are more and more called as the main consideration problem, the product is of multiple types, the size, the weight and the information acquisition can generate a lot of manufacturing and labor costs, in the prior art, the product is manually detected or loaded, and the working efficiency is greatly reduced.

Disclosure of Invention

The technical problem to be solved by the invention is to provide an automatic loading system of a container truck, which integrates the whole loading process of unstacking, detecting, code scanning and unstacking of products, and solves the problem that the work efficiency is greatly reduced by adopting manual detection or loading of the products.

The technical scheme adopted by the invention for solving the technical problems is as follows: an automatic detection loading system of a container truck comprises a workbench, wherein a unstacking mechanism, a roller mechanism and a detection mechanism arranged on the roller mechanism are sequentially arranged on the workbench from left to right, the automatic detection loading system further comprises a telescopic belt line, an AGV robot stacker and a stacking mechanism moving in the AGV robot stacker, the roller mechanism is used for conveying goods to the telescopic belt line, the telescopic belt line is used for conveying the goods to a stacking position of the AGV robot stacker, a buffer stage for detecting the abnormal leakage or scanning is arranged on one side of the detection mechanism, an abnormal jacking and transferring device for pushing abnormal products to the buffer stage for detecting the abnormal leakage or scanning is arranged on one side of the buffer stage positioned at the bottom of the roller mechanism, the stacking mechanism comprises a moving trolley, a roller line and a robot mechanism arranged on one side of the roller line are arranged on the moving trolley, the roller line is provided with a product guide plate and a first mounting frame located on one side of the product guide plate, the first mounting frame is provided with a push-pull sucker and a fourth motor for driving the first mounting frame to move back and forth on the roller line, the first mounting frame is provided with a fifth slide rail, and the push-pull sucker can slide in the fifth slide rail.

Further, the method comprises the following steps: the unstacking mechanism comprises a robot, a base for fixing the robot and a sponge sucker manipulator arranged on the robot.

Further, the method comprises the following steps: the robot mechanism comprises a fixed seat fixed on the moving trolley, a rotating disk and a fifth motor for driving the rotating disk to rotate are mounted on the fixed seat, a first mechanical arm and a second mechanical arm are mounted on the rotating disk, one end of the first mechanical arm is rotatably connected with the rotating disk, the other end of the first mechanical arm is rotatably connected with one end of the second mechanical arm, and a sucker mechanism is rotatably mounted at the other end of the second mechanical arm.

Further, the method comprises the following steps: the sucking disc mechanism comprises a fixing frame which is rotatably connected with the second mechanical arm, and a fourth sliding rail, an air cylinder and a plurality of sucking discs which are driven by the air cylinder to slide in the fourth sliding rail are arranged on the fixing frame.

Further, the method comprises the following steps: detection mechanism includes first mounting bracket, a plurality of yard appearance of sweeping are evenly installed on first mounting bracket upper portion, first slide rail is installed to first mounting bracket one side, be provided with second mounting bracket and drive second mounting bracket gliding first motor from top to bottom in first slide rail on the first slide rail, install the second slide rail on the second mounting bracket, be provided with third mounting bracket and drive third mounting bracket horizontal slip's second motor in the second slide rail on the second slide rail, install the third slide rail on the third mounting bracket, install leak detector and drive leak detector gliding third motor around in the third slide rail on the third slide rail.

Further, the method comprises the following steps: the AGV robot stacker crane comprises a container body, wherein a flat truck guide device, a container truck positioning plate and a container truck positioning seat are sequentially arranged at the bottom of the container body. The invention has the beneficial effects that: through the mechanism of breaking a jam, gyro wheel mechanism, the detection mechanism of setting in gyro wheel mechanism, flexible belt line, AGV robot hacking machine that set up and the pile up neatly mechanism that removes in AGV robot hacking machine, realized the product break a jam, detect, sweep the sign indicating number and break a jam whole loading an organic whole automation, solved and adopted the manual work to detect the product or the loading, great reduction work efficiency's problem.

Drawings

Fig. 1 is an overall schematic view of automatic detection and loading of a container truck.

Fig. 2 is a schematic view of the palletizing mechanism.

Fig. 3 is a schematic diagram of a robot mechanism.

Fig. 4 is a schematic view of the unstacking mechanism.

Fig. 5 is a schematic view of a suction cup mechanism. Fig. 6 is a schematic view of the detection mechanism.

FIG. 7 is a schematic diagram of an AGV robot stacker.

Labeled as: the device comprises a workbench 1, a unstacking mechanism 2, a robot 21, a base 22, a sponge sucker manipulator 23, a roller mechanism 3, a detection mechanism 4, a first mounting frame 41, a code scanning instrument 42, a first slide rail 43, a second mounting frame 44, a first motor 45, a second slide rail 46, a third mounting frame 47, a third slide rail 471, a leak detector 472, a third motor 473, a second motor 48, a telescopic belt line 5, an AGV robot stacker 6, a container vehicle body 61, a guide device 62, a buffer table 8 for detecting abnormal leakage or code scanning abnormality, a stacking mechanism 9, a movable trolley 91, a roller line 92, a robot mechanism 93, a fixed seat 931, a first mechanical arm 932, a second mechanical arm 933, a sucker mechanism 935, a product guide plate 94, a first mounting frame 96, a push-pull sucker 97, a fixed frame 98, a fourth slide rail 981, a sucker 982 and a cylinder 983.

Detailed Description

The invention is further described with reference to the following figures and detailed description.

As shown in fig. 1 to 7, an automatic detection and loading system for a container truck comprises a workbench 1, wherein a unstacking mechanism 2, a roller mechanism 3, a detection mechanism 4 arranged on the roller mechanism 3, a telescopic belt line 5, an AGV robot palletizer 6 and a palletizing mechanism 9 moving in the AGV robot palletizer 6 are sequentially arranged on the workbench 1 from left to right, the roller mechanism 3 is used for conveying goods to the telescopic belt line, the telescopic belt line 5 is used for conveying the goods to a palletizing position of the AGV robot palletizer 6, a leakage detection abnormity or scanning abnormity buffer table 8 is arranged on one side of the detection mechanism 4, an abnormity jacking and shifting device for pushing abnormal products to the leakage detection abnormity or scanning abnormity buffer table 8 is arranged on one side of the roller mechanism 3 which is positioned at the bottom of the leakage detection abnormity or scanning abnormity buffer table 8, the palletizing mechanism 9 comprises a moving trolley 91, a roller line 92 and a robot mechanism 93 arranged on one side of the roller line 92 are mounted on the movable trolley 91, a product guide plate 94 and a first mounting frame 96 positioned on one side of the product guide plate 94 are mounted on the roller line 92, a push-pull suction cup 97 and a fourth motor for driving the first mounting frame 96 to move back and forth on the roller line 92 are mounted on the first mounting frame 96, a fifth slide rail is arranged on the first mounting frame 96, and the push-pull suction cup 97 can slide in the fifth slide rail; all the devices are controlled and executed by a computer control management system, a forklift transports stacked products to a roller mechanism 3 which is provided with a detection mechanism 4, the unstacking mechanism 2 can automatically unstack the unstacking mechanism 2 according to different whole stacks of products after being detected and judged by a robot or a manipulator, the products are uniformly distributed on the roller mechanism 3 by utilizing different line speeds, the roller mechanism 3 is provided with a blocking cylinder, a single product is conveyed to the detection mechanism 4 and positioned by the blocking cylinder, the detection mechanism 4 detects the product, if the product is abnormal, an abnormal jacking and moving device jacks and moves and cuts the abnormal code scanning or abnormal code scanning product to a buffer storage table 8, the qualified products detected in the prior art sequentially flow into a telescopic belt line 5 to be a power roller line, the stacking mechanism 9 is also provided with an infrared positioning sensor, the telescopic belt line 5 is dragged by the moving stacking mechanism 9 to enter the AGV robot stacker crane 6 after positioning, qualified products sent by the telescopic belt line 5 are identified under the electromechanical control of the stacking mechanism 9, the stacking mechanism 9 starts stacking, the qualified products enter a roller line mounted on a movable trolley, the products are guided by the product guide plate 94, the fourth motor drives the push-pull sucker 97 to push the products to the robot mechanism 93, the robot mechanism 93 carries out material taking operation on the products, after the material taking is finished, the reverse flow is realized through the electronic control, the releasing and the discharging are realized, the stacking is carried out according to the stacking process of different products, the telescopic belt line 5 is retracted along with the continuous retreating of the stacking until the stacking is finished, the telescopic belt line 5 returns to the cabinet loading platform to finish the cabinet loading flow, the cabinet unloading flow is opposite to the cabinet loading flow, and the unstacking of the products is realized by the technical scheme The automatic loading system integrating the whole loading process of detection and unstacking solves the problems that products are manually detected or loaded, the working efficiency is greatly reduced, and the working efficiency is improved.

On the basis, as shown in fig. 4, the unstacking mechanism 2 comprises a robot 21, a base 22 for fixing the robot, and a sponge sucker manipulator 23 arranged on the robot 21; when a computer control program gives an instruction, the robot 21 calls the unstacking process packages to automatically unstack the unstacking products according to different competition, and the sponge sucker manipulator 23 is used for clamping the products from the stacked products to the roller mechanism 3.

On the basis, as shown in fig. 3, the robot mechanism 93 includes a fixed seat 931 fixed on the moving cart 91, a rotating disk and a fifth motor for driving the rotating disk to rotate are mounted on the fixed seat 931, a first mechanical arm 932 and a second mechanical arm 933 are mounted on the rotating disk, one end of the first mechanical arm 932 is rotatably connected with the rotating disk, the other end of the first mechanical arm 932 is rotatably connected with one end of the second mechanical arm 933, and a suction cup mechanism 935 is rotatably mounted at the other end of the second mechanical arm 933; the fifth motor drives the rotating disc and the first mechanical arm 932 and the second mechanical arm 933 which are installed on the rotating disc to rotate, so that materials are taken, products at different angles are sucked, and the effect of improving the working efficiency is achieved.

On the basis, as shown in fig. 5, the suction cup mechanism 935 includes a fixed frame 98 rotatably connected to the second mechanical arm 933, and a fourth slide rail 981, an air cylinder 983 and a plurality of suction cups 982 driven by the air cylinder 983 to slide in the fourth slide rail 981 are mounted on the fixed frame 98; cylinder 983 drive sucking disc 982 slides in fourth slide rail 981 and realizes absorbing different products, has improved sucking disc mechanism 935's utilization ratio and work efficiency.

On this basis, as shown in fig. 7, the detection mechanism 4 includes a first mounting frame 41, a plurality of code scanners 42 are uniformly installed on the upper portion of the first mounting frame 41, a first slide rail 43 is installed on one side of the first mounting frame 41, a second mounting frame 44 and a first motor 45 for driving the second mounting frame 44 to slide up and down in the first slide rail 43 are arranged on the first slide rail 43, a second slide rail 46 is installed on the second mounting frame 44, a third mounting frame 47 and a second motor 48 for driving the third mounting frame 47 to slide left and right in the second slide rail 46 are arranged on the second slide rail 46, a third slide rail 471 is installed on the third mounting frame 47, and a leak detector 472 and a third motor 473 for driving the leak detector 472 to slide back and forth in the third slide rail 471 are installed on the third slide rail 471; and (3) leak detection: conveying a single product to a detection station, enabling the leak detector 472 to realize leak detection of different products by sliding in the first sliding rail 43, the second sliding rail 46 and the third sliding rail 471, if the products are abnormal, jacking and moving the products to the leak detection abnormal buffer table 7 by the abnormal jacking and moving device, alarming, and manually intervening detection processing; code scanning: stop the cylinder and fix a position it on detection mechanism 4 is carried to single product as above, in the leak hunting, the sign indicating number is swept to the product to a plurality of yard appearance 42 of sweeping of first mounting bracket 41 upper portion evenly mounted, if have unusually, unusual jacking is moved and is cut out the device and shift the product jacking to sweep yard unusual buffer stage 8 on and automatically controlled warning, the manual work intervenes the detection and processing, sweep the sign indicating number discernment normal flexible belt line 5 of input power, detect content feedback control system simultaneously, adopt system control to realize the automated inspection to the product, work efficiency and operating mass with rated load have been improved.

On the basis, as shown in fig. 7, the AGV robot stacker 6 includes a container body 61, and a guiding device 62, a container car positioning plate and a container car positioning seat are sequentially arranged at the bottom of the container body 61; the container truck guiding device 62 guides the flat car, the flat car is placed to be free of angular deviation in the operation process, so that the work is affected, the container truck 61 runs to the workbench 1, the truck positioning plate and the truck positioning seat position the flat car, and the stacking or unstacking quality and efficiency are improved.

The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.