阅读说明：本技术 一种用于脚轮支架的冲压模具 (Stamping die for caster bracket ) 是由 李国章 于 2020-12-31 设计创作，主要内容包括：本发明公开了一种用于脚轮支架的冲压模具,包括依次相连的上模组件和下模组件,所述的上模组件和下模组件均包括从左到右依次相连的冲孔工序镶件、第一空步工序镶件、第一孔倒角工序镶件、剪料工序镶件、第二孔倒角工序镶件、压弧工序镶件、冲孔工序镶件、第三孔倒角工序镶件、第二空步工序镶件和落料成型工序镶件。将繁琐的3道加工工序合并为一套级进模具,一次性加工出成品,节省模具2套,节省加工工序2道,节省加工人员,同时消除各工序间物料流转。(The invention discloses a stamping die for a caster bracket, which comprises an upper die assembly and a lower die assembly which are sequentially connected, wherein the upper die assembly and the lower die assembly respectively comprise a punching process insert, a first idle process insert, a first hole chamfering process insert, a material shearing process insert, a second hole chamfering process insert, an arc pressing process insert, a punching process insert, a third hole chamfering process insert, a second idle process insert and a blanking forming process insert which are sequentially connected from left to right. 3 loaded down with trivial details manufacturing procedure merge into one set and upgrade the mould, once only process out the finished product, save 2 sets of moulds, save manufacturing procedure 2, save the processing personnel, eliminate material circulation between each process simultaneously.)

1. The utility model provides a stamping die for truckle support, its characterized in that, includes consecutive last mould assembly and lower mould assembly, last mould assembly and lower mould assembly all include from left to right consecutive punching process mold insert, first idle step process mold insert, first hole chamfer process mold insert, shearing material process mold insert, second hole chamfer process mold insert, pressure arc process mold insert, punching process mold insert, third hole chamfer process mold insert, second idle step process mold insert and blanking shaping process mold insert.

2. The stamping die for the caster bracket as claimed in claim 1, wherein the upper die base comprises an upper die base, an upper backing plate, an upper clamping plate, a stop plate and a retainer plate which are sequentially connected from top to bottom.

3. The stamping die for the caster bracket as claimed in claim 1, wherein the lower die base comprises a lower bottom plate, a lower backing strip, a lower die base, a lower backing plate, a lower clamping plate and a lower die plate from bottom to top.

4. The stamping die for a caster bracket as defined in claim 1, wherein the piercing process insert includes a piercing punch, the piercing punch being located in the upper die assembly.

5. The stamping die for a caster bracket as defined in claim 1, wherein the trim insert includes a trim punch, the trim punch being located within the upper die assembly.

6. The stamping die for a caster bracket as defined in claim 1, wherein the blank-forming process insert comprises a second forming punch located in the upper die assembly and a forming blank lower core located in the lower die assembly, the second forming punch being removably mounted in the upper die assembly and the forming blank lower core being removably mounted in the lower die assembly.

Technical Field

The invention relates to a stamping die for a caster bracket.

Background

The caster is widely applied to furniture and medical equipment, and the support on the caster is generally subjected to punch forming through multiple processes in production.

The prior art requires 3 punch presses, 3 sets of dies, and multiple operators to complete the part. The processing procedures are complicated, and the stability of the product quality is difficult to guarantee due to the turnover of a plurality of procedures.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provides a stamping die for a caster bracket.

The utility model provides a stamping die for truckle support, includes consecutive last membrane module and lower membrane module, last membrane module and lower membrane module all include from left to right consecutive punching process mold insert, first idle step process mold insert, first hole chamfer process mold insert, cut material process mold insert, second hole chamfer process mold insert, press arc process mold insert, punching process mold insert, third hole chamfer process mold insert, second idle step process mold insert and blanking shaping process mold insert.

Preferably, the upper die base comprises an upper die base, an upper base plate, an upper clamping plate, a stop plate and a material supporting plate which are sequentially connected from top to bottom.

Preferably, the lower die holder comprises a lower bottom plate, a lower backing strip, a lower die holder, a lower backing plate, a lower clamping plate and a lower die plate from bottom to top.

Preferably, the piercing process insert comprises a piercing punch located within the upper die assembly.

Preferably, the insert for the material shearing process comprises a material shearing punch head, and the material shearing punch head is positioned in the upper die assembly.

Preferably, the blanking forming process insert comprises a second forming punch positioned in the upper die assembly and a forming blanking lower die core positioned in the lower die assembly, the second forming punch is detachably mounted in the upper die assembly, and the forming blanking lower die core is detachably mounted in the lower die assembly.

Has the advantages that:

3 loaded down with trivial details manufacturing procedure merge into one set and upgrade the mould, once only process out the finished product, save 2 sets of moulds, save manufacturing procedure 2, save the processing personnel, eliminate material circulation between each process simultaneously.

Firstly, a material steel belt is fed into a die cavity by adopting a feeder of a punch press, a stepping stroke is set, accurate feeding of each station is completed, and a positioning pin and a material returning thimble are designed on the material shearing position of the die for ensuring the feeding accuracy;

in order to ensure the appearance quality requirement of the part, the punching and trimming are required to have no burrs, three chamfering stations are added to the die design, and the burrs after trimming can be eliminated;

the problems that a forming station is easy to damage, a die is maintained and the like are considered in the design of the die, the forming station is independently installed in a split mode, and when a forming punch and a lower die core are replaced, the whole die does not need to be disassembled.

Drawings

FIG. 1 is a schematic structural view of a press die for a caster bracket;

FIG. 2 is a schematic view of the caster after being stamped through various processes;

FIG. 3 is a schematic illustration of the location of various processes in the stamping die;

1-1 part of upper die holder 1-2 parts of upper backing plate 1-3 parts of upper clamping plate 1-4 parts of stop plate, 1-5 parts of stripper plate, 1-6 parts of first punching punch, 1-7 parts of shearing punch, 1-8 parts of first forming punch, 1-9 parts of second punching punch, 1-10 parts of second forming punch and 2-1 part of lower die plate, 2-2 of a lower clamping plate, 2-3 of a lower backing plate, 2-4 of a lower die holder, 2-5 of a lower backing strip, 2-6 of a lower bottom plate, 2-7 of a hole chamfering base, 2-8 of a lower forming die core, 2-9 of a lower forming blanking die core, 3 of a punching process, 4 of a first idle step process 5, 6 of a first hole chamfering process, 7 of a material shearing process, 8 of a second hole chamfering process, 9 of an arc pressing process, 10 of a punching process, 11 of a third hole chamfering process, 12 of a blanking forming process.

Detailed Description

For the purpose of enhancing the understanding of the present invention, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.

As shown in fig. 1-3, the stamping die for the caster bracket comprises an upper die assembly and a lower die assembly which are sequentially connected, wherein the upper die assembly and the lower die assembly respectively comprise a punching process insert, a first idle process insert, a first hole chamfering process insert, a material shearing process insert, a second hole chamfering process insert, an arc pressing process insert, a punching process insert, a third hole chamfering process insert, a second idle process insert and a blanking forming process insert which are sequentially connected from left to right.

The upper die base comprises an upper die base 1-1, an upper backing plate 1-2, an upper clamping plate 1-3, a stop plate 1-4 and a material supporting plate 1-5 which are sequentially connected from top to bottom.

The lower die base comprises a lower bottom plate 2-6, a lower cushion strip 2-5, a lower die base 2-4, a lower cushion plate 2-3, a lower clamping plate 2-2 and a lower die plate 2-1 from bottom to top.

The punching process insert comprises a first punch pin 1-6, which is located in the upper die assembly.

The insert for the material shearing process comprises material shearing punches 1-7, wherein the material shearing punches are positioned in the upper die assembly.

The blanking forming process insert comprises a second forming punch 1-10 positioned in the upper die assembly and a forming blanking lower die core 2-9 positioned in the lower die assembly, wherein the second forming punch 1-10 is detachably arranged in the upper die assembly, and the forming blanking lower die core 2-9 is detachably arranged in the lower die assembly.

3 loaded down with trivial details manufacturing procedure merge into one set and upgrade the mould, once only process out the finished product, save 2 sets of moulds, save manufacturing procedure 2, save the processing personnel, eliminate material circulation between each process simultaneously.

The processing route diagram of the caster is as follows: punching a central positioning hole, walking materials in an idle mode, pressing rough edges (chamfers) of an orifice, shearing materials, pressing rough edges (chamfers) of the edge of the sheared materials, forming and pressing arcs, punching an assembly hole, pressing rough edges (chamfers) of the orifice, walking materials in an idle mode, and forming and blanking.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.