阅读说明：本技术 一种有机肥生产车间设备集成控制的系统 (Integrated control system for organic fertilizer production workshop equipment ) 是由 张玉良 卢晚 朱冠楠 张聪 于 2021-07-06 设计创作，主要内容包括：本发明公开了一种有机肥生产车间设备集成控制的系统,包括与固液分离机、排湿风机、曝气风机、隔断帘、抛翻车连接的集成控制器,所述集成控制器接收所述固液分离机、所述排湿风机、所述曝气风机、所述隔断帘、所述抛翻车的状态并反馈控制指令进行状态控制。通过采用集成控制器对生产车间的各个设备进行集中控制,并且可以对每个设备进行远程控制,不需要工人在进入车间进行设备的操作,节省了人力的成本,提高了操作的效率。(The invention discloses an integrated control system for organic fertilizer production workshop equipment, which comprises an integrated controller connected with a solid-liquid separator, a moisture exhausting fan, an aeration fan, a partition curtain and a throwing and turning vehicle, wherein the integrated controller receives the states of the solid-liquid separator, the moisture exhausting fan, the aeration fan, the partition curtain and the throwing and turning vehicle and feeds back a control instruction to perform state control. The integrated controller is adopted to carry out centralized control on all equipment in the production workshop, remote control can be carried out on each equipment, workers do not need to enter the workshop to carry out operation on the equipment, labor cost is saved, and operation efficiency is improved.)

1. The system for integrated control of the organic fertilizer production workshop equipment is characterized by comprising an integrated controller connected with a solid-liquid separator, a moisture exhausting fan, an aeration fan, a partition curtain and a throwing and turning vehicle, wherein the integrated controller receives the states of the solid-liquid separator, the moisture exhausting fan, the aeration fan, the partition curtain and the throwing and turning vehicle and feeds back control instructions to perform state control.

2. The system for integrally controlling the organic fertilizer production plant equipment according to claim 1, wherein the integrated controller is in wired communication with the solid-liquid separator, the moisture exhaust fan, the aeration fan and the partition curtain through a network cable and a switch.

3. The system for integrally controlling organic fertilizer production plant equipment according to claim 2, wherein the integrated controller is connected with the throwing dumper through a LoRa module, a 4F module or a 5G module.

4. The system for integrally controlling the organic fertilizer production plant equipment as claimed in claim 3, further comprising an integrated display screen connected with the integrated controller and used for displaying the working state of the solid-liquid separator, the moisture exhaust fan, the aeration fan, the partition curtain, the throwing and overturning vehicle or a control instruction sent by the integrated controller.

5. The system for integrally controlling organic fertilizer production plant equipment according to claim 4, further comprising a communication module connected with the integrated controller and used for outputting equipment state data obtained by the integrated controller outwards or receiving external control instructions.

6. The system for integrated control of organic fertilizer production workshop equipment as claimed in claim 5, wherein the integrated display screen is an integrated touch display screen arranged outside the workshop, and the integrated touch display screen is used for sending control instructions to the integrated controller and controlling the working states of the solid-liquid separator, the moisture exhaust fan, the aeration fan, the partition curtain and the throwing and overturning car through the integrated controller.

7. The system for integrally controlling the organic fertilizer production plant equipment as claimed in claim 6, further comprising temperature and humidity sensors arranged on the moisture exhaust fan and the aeration fan, wherein the integrated controller controls the working state by collecting temperature and humidity data of the moisture exhaust fan and the aeration fan.

8. The system for integrally controlling the organic fertilizer production plant equipment according to claim 7, further comprising a timing state detector connected with the integrated controller and used for periodically sending a state request instruction to the integrated controller and acquiring the states of the solid-liquid separator, the moisture exhaust fan, the aeration fan, the partition curtain and the dumping car.

9. The system for integrally controlling the organic fertilizer production plant equipment according to claim 8, further comprising a fault alarm connected with the timing state detector and used for sending a working main sentence of abnormal equipment to a designated maintenance worker and giving an alarm after judging that the states of the solid-liquid separator, the moisture exhausting fan, the aeration fan, the partition curtain and the throwing and overturning car exceed a preset threshold range.

Technical Field

The invention relates to the technical field of pig breeding waste treatment, in particular to an integrated control system for organic fertilizer production workshop equipment.

Background

As a large amount of excrement and other wastes are generated in the culture process, water body pollution, air pollution, other pollution and the like can be caused if the excrement and the other wastes are directly discharged. As the continuous promotion of large-scale cultivation is realized, the discharge of the waste water and waste generated by cultivation after treatment becomes a necessary choice.

Due to the particularity of the breeding industry, the waste generated by the breeding contains a large amount of substances beneficial to the growth of plants, and the waste can become a high-quality fertilizer only by certain treatment. Therefore, the organic fertilizer production plant can be matched with a certain scale of the farm. In an organic fertilizer production workshop, the solid-liquid separation is carried out on the received liquid manure, and then the obtained liquid manure is made into organic fertilizer. The specific workshop production flow is as follows:

firstly, performing solid-liquid separation in a high-temperature fermentation workshop to obtain manure, receiving the manure by a turning and throwing vehicle, placing the manure in the workshop according to a route established by navigation, and performing high-temperature fermentation on the manure by controlling a fermentation environment by using a moisture exhaust fan and an aeration fan;

after fermentation is completed, partition equipment between workshops is opened, the turning and throwing vehicle turns and throws the manure to another air drying workshop, the manure is placed according to a route established by navigation, and the workshop environment is controlled by a moisture exhaust fan and an aeration fan to dry the manure;

after the work of the air drying area is finished, partition equipment between workshops is opened, and the manure is turned over by a turning and throwing vehicle and placed in a storage area.

In the organic fertilizer production workshop, the number of equipment is numerous, and each equipment is independent, when operating each equipment, need arrive the independent operation of equipment place, need carry out manual operation. Remote control and automatic control can not be realized, efficiency is lower, consumes the manpower to fertilizer workshop environment is abominable, and workman experience feels poor.

Disclosure of Invention

The invention aims to provide an integrated control system for organic fertilizer production workshop equipment, which realizes remote control and improves control efficiency.

In order to solve the technical problems, the embodiment of the invention provides an integrated control system for organic fertilizer production workshop equipment, which comprises an integrated controller connected with a solid-liquid separator, a moisture exhaust fan, an aeration fan, a partition curtain and a throwing and turning vehicle, wherein the integrated controller receives the states of the solid-liquid separator, the moisture exhaust fan, the aeration fan, the partition curtain and the throwing and turning vehicle and feeds back control instructions to perform state control.

The integrated controller is in wired communication with the solid-liquid separator, the moisture removal fan, the aeration fan and the partition curtain through network cables and a switch.

Wherein, integrated control ware with throw the tipper and pass through the loRa module, 4F module or 5G module connection.

The integrated display screen is connected with the integrated controller and used for displaying the working states of the solid-liquid separator, the moisture exhausting fan, the aeration fan, the partition curtain and the throwing and turning over vehicle or a control instruction sent by the integrated controller.

The integrated controller is used for acquiring device state data of the device, and the integrated controller is used for acquiring the device state data of the device.

The integrated display screen is arranged outside the workshop and used for sending control instructions to the integrated controller and enabling the solid-liquid separator, the moisture exhaust fan, the aeration fan, the partition curtain and the throwing and overturning car to work through the integrated controller.

The integrated controller controls the working state by acquiring the temperature and humidity data of the moisture exhaust fan and the aeration fan.

The system also comprises a timing state detector connected with the integrated controller and used for initiating a state request instruction to the integrated controller at regular time and acquiring the states of the solid-liquid separator, the moisture exhausting fan, the aeration fan, the partition curtain and the throwing and turning over vehicle.

The system also comprises a fault alarm connected with the timing state detector, and the fault alarm is used for sending a working main sentence of abnormal equipment to a designated maintenance worker and giving an alarm after judging that the states of the solid-liquid separator, the moisture exhausting fan, the aeration fan, the partition curtain and the throwing turnover vehicle exceed the range of a preset threshold value.

Compared with the prior art, the system for integrated control of the organic fertilizer production workshop equipment provided by the embodiment of the invention has the following advantages:

according to the system for the integrated control of the organic fertilizer production workshop equipment, provided by the embodiment of the invention, the integrated controller is adopted to perform the centralized control on each equipment in the production workshop, each equipment can be remotely controlled, the operation of the equipment in the workshop is not required to be performed by workers, the labor cost is saved, and the operation efficiency is improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a specific implementation of a system for integrated control of organic fertilizer production plant equipment according to an embodiment of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, fig. 1 is a schematic structural diagram of an embodiment of a system for integrated control of organic fertilizer production plant equipment according to an embodiment of the present invention.

In a specific embodiment, the system for integrally controlling the organic fertilizer production plant equipment comprises an integrated controller 10 connected with a solid-liquid separator 20, a moisture exhaust fan 30, an aeration fan 40, a partition curtain 50 and a throwing and overturning vehicle 60, wherein the integrated controller 10 receives the states of the solid-liquid separator 20, the moisture exhaust fan 30, the aeration fan 40, the partition curtain 50 and the throwing and overturning vehicle 60 and feeds back control instructions to perform state control.

By adopting the integrated controller 10 to perform centralized control on each device in the production workshop and remotely control each device, the device is not required to be operated by workers entering the workshop, the labor cost is saved, and the operation efficiency is improved.

In the invention, an integrated controller 10 is adopted to control all equipment in a workshop, but because a remote empty desk is adopted, the equipment cannot be directly operated, communication is required to be carried out so as to ensure data transmission, and the integrated controller 10 is in wired communication with the solid-liquid separator 20, the dehumidifying fan 30, the aerating fan 40 and the partition curtain 50 through a network cable and an exchanger.

The wired communication is adopted because the devices mainly work at fixed positions and cannot move, the communication quality can be guaranteed by adopting the wired communication, the control effect is guaranteed, and the communication cost is lower.

It should be noted that the present application includes, but is not limited to, the above-mentioned communication using network cable and switch, and may also use other methods for wired communication, and may even use wireless communication.

The communication protocol is not limited, and Modbus TP/IP (a connection method of network communication) may be used for connection communication, or another communication protocol may be used.

And because the throwing dump truck 60 needs to be moved continuously, if wired communication is adopted, the communication line may be damaged, and the communication quality cannot be guaranteed, so wireless communication is generally adopted, and the integrated controller 10 and the throwing dump truck 60 can communicate through the LoRa module, the 4F module or the 5G module, and can also communicate through other modes such as wifi.

Corresponding LoRa modules need to be set for communication by corresponding LoRa, such as LoRa radio stations, and corresponding base stations and communicators can be set for the 4F modules or the 5G modules.

In order to further improve the control efficiency, in an embodiment, the system for integrated control of organic fertilizer production plant equipment further includes an integrated display screen connected to the integrated controller 10, and configured to display the operating states of the solid-liquid separator 20, the dehumidifying fan 30, the aeration fan 40, the partition curtain 50, the dumping car 60, or a control instruction sent by the integrated controller 10.

Through the integrated display screen, the working personnel can also obtain the operating condition of each equipment in real time.

The integrated display screen and the setting position are not limited.

In order to further improve the control efficiency, in one embodiment, the system for integrated control of organic fertilizer production plant equipment further comprises a communication module connected with the integrated controller 10 and used for outputting equipment state data obtained by the integrated controller 10 outwards or receiving external control instructions.

Through the communication module, the control of the whole production workshop can be realized through an external mobile client, so that the equipment control can be carried out in places outside the production without limitation.

The communication module and the communication protocol thereof are not limited in this application.

In order to further improve the control efficiency, in one embodiment, the integrated display screen is an integrated touch display screen disposed outside the plant, and the integrated touch display screen is configured to send a control instruction to the integrated controller 10, and to pass through the integrated controller 10, and the operating states of the solid-liquid separator 20, the dehumidifying fan 30, the aeration fan 40, the partition curtain 50, and the dumping car 60.

The staff can carry out instruction output and equipment state acquisition to integrated controller 10 through integrated touch-control display screen to control efficiency has been improved.

In order to further improve the control accuracy, in an embodiment, the system for integrally controlling the organic fertilizer production plant further includes temperature and humidity sensors disposed on the moisture exhaust fan 30 and the aeration fan 40, and the integrated controller 10 performs the working state control by collecting temperature and humidity data of the moisture exhaust fan 30 and the aeration fan 40.

Through setting up temperature and humidity sensor, hydrofuge fan 30 can be higher than humidity threshold value after the start work, and aeration fan 40 can be higher than humidity threshold value after the stop work, just so can realize automatic control, reduce the output of instruction, reduce the complexity of control. In the aspect of integrated control, automatic control over the moisture exhaust fan 30 and the aeration fan 40 is added, and automatic adjustment can be performed according to the real-time environmental condition of a workshop; and opening and closing at fixed time according to the set time.

In order to further improve the control efficiency and the monitoring efficiency of the device, in one embodiment, the system for integrated control of organic fertilizer production plant devices further comprises a timing state detector connected to the integrated controller 10 and used for periodically sending a state request instruction to the integrated controller 10 and acquiring the states of the solid-liquid separator 20, the moisture exhaust fan 30, the aeration fan 40, the partition curtain 50 and the dumping car 60.

Through the timing state detector, the state working parameters of the equipment can be obtained at regular time, so that the monitoring efficiency of the whole equipment is improved, the maintenance efficiency of the equipment is improved, and the operation reliability of the equipment is ensured.

The timing state detector is not limited in the present application, and may be disposed in the integrated controller 10, i.e., a part outside the integrated controller 10, or may be a part of the integrated controller 10, and the functions of the two are performed entirely, and a timing circuit is disposed in the integrated controller 10, and the timing state detector is automatically triggered after reaching a time threshold.

Furthermore, in one implementation, the system for integrally controlling the organic fertilizer production plant further includes a fault alarm connected to the timing state detector, and configured to send a working main sentence of an abnormal device to a designated maintenance worker and send an alarm after determining that the states of the solid-liquid separator 20, the dehumidifying fan 30, the aeration fan 40, the partition curtain 50, and the dumping car 60 exceed a preset threshold range.

Through the fault alarm, the fault evaluation of the equipment can be carried out in real time, after the fault is found, the alarm can be automatically completed, and the parameter output can be carried out on the appointed maintenance personnel, so that the working personnel can realize the quick and accurate equipment maintenance without carrying out fault judgment, and the maintenance efficiency of the equipment is improved.

The structure and shape of the integrated controller 10 are not limited in this application, and may be an integrated control board or other forms.

In the application, the equipment in the workshop is controlled in a centralized way, and in one embodiment, the equipment in the workshop can be controlled at a doorway and outside the workshop and can be controlled remotely; workers do not need to enter a workshop to operate equipment, so that the labor cost is saved, and the operation efficiency is improved; the App control platform can operate each device on the mobile phone, and can control workshop devices even if the mobile phone is far away from a workshop, under the conditions of offices, business trips and the like; the automatic control of temperature, humidity and time can be carried out on the equipment for adjusting the workshop environment, namely the moisture exhaust fan 30 and the aeration fan 40, and only the integrated control panel is required to be provided with relevant parameters. The integrated control board collects the states of all the devices, the states of all the devices are presented on the integrated control screen and the App, the states of the devices can be seen timely, if the devices break down, the devices can be found timely, corresponding processing can be carried out, and loss is avoided.

In one embodiment, the control screen is integrated, and each device can be controlled on the screen; an integrated control board is added and connected with each device of the organic fertilizer production workshop, and each device of the workshop can be controlled; the solid-liquid separator, the moisture removal fan and the aeration fan in each device are connected with the integrated control panel through wired connection; and the turner equipment is connected with the integrated control panel through a LoRa data transmission station. The integrated control screen is connected with the integrated control panel, the integrated control screen can issue instructions to the integrated control panel, and the integrated control panel can receive the instructions issued by the integrated control screen; and the instruction sent out by the centralized control console is transmitted to the integrated control panel, and the integrated control panel controls each device. The control instruction is issued by the mobile phone App, the integrated control panel receives the instruction issued by the App, and the equipment in each workshop is controlled according to the received instruction.

Solid-liquid separation, a moisture removal fan and an aeration fan of each device in the workshop transmit respective states to the integrated control panel through wires and a switch; the turner transmits the state of the turner to the integrated control panel through the LoRa radio station; the integrated control board uploads the collected device states to the App platform.

The integrated control is adopted in the application, the equipment in each workshop is controlled and integrated, and each equipment is connected and controlled through the embedded control panel; the integrated control board acquires the state of each device; the automatic regulation to the environment of workshop, carry out automatic control to humiture, time. Setting an integrated control screen, displaying the state of each device, and issuing a control instruction of each device; the integrated control board uploads the acquired states of the devices to an App control platform, and the App control platform displays the states of the devices; and the integrated control panel uploads the acquired equipment states to an integrated control screen, and the screen displays the equipment states.

In summary, the system for integrated control of the organic fertilizer production workshop equipment provided by the embodiment of the invention performs centralized control on each equipment in the production workshop by using the integrated controller, and can perform remote control on each equipment without the need of a worker entering the workshop to perform equipment operation, so that the labor cost is saved, and the operation efficiency is improved.

The system for integrated control of the organic fertilizer production workshop equipment provided by the invention is described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.