阅读说明：本技术 一种钎杆硝盐热处理工艺 (Heat treatment process for nitrate of drill rod ) 是由 宋艳琴 李明科 王振永 夏吉震 闫林辉 王维诚 于 2021-06-24 设计创作，主要内容包括：本发明公开了一种钎杆硝盐热处理工艺,包括以下步骤,钎杆正火处理：打开正火炉炉门将钎杆上下垂直的放入正火炉内,使正火炉升温至880℃,保温时间260-320分钟,保温过后出炉空冷却至室温；钎杆淬火处理：将冷却至室温的钎杆上下垂直的放入淬火炉内,使淬火炉升温至860℃,保温时间110-320分钟,保温结束后,快速将钎杆垂直沉入淬火液中淬火冷却；钎杆回火处理：将淬火过后的钎杆立即装入回火炉内,使回火炉升温至220-240℃,保温180-360分钟后出炉空冷却至室温；钎杆硝盐处理：将回火过后的钎杆放入硝盐炉内进行硝盐处理,本发明具有满足了钎杆三段硬度的控制要求,钎杆尾部碎裂、扁销槽及中间部位折断破损减少,综合性能高,钎杆损坏率低,使用寿命长等优点。(The invention discloses a heat treatment process of a drill rod nitrate, which comprises the following steps of: opening a furnace door of the normalizing furnace, vertically placing the drill rod into the normalizing furnace, heating the normalizing furnace to 880 ℃, preserving heat for 260-320 minutes, taking out the normalizing furnace after heat preservation, and cooling the normalizing furnace to room temperature; quenching the drill rod: vertically placing the drill rod cooled to room temperature into a quenching furnace, heating the quenching furnace to 860 ℃, keeping the temperature for 110-320 minutes, and quickly vertically sinking the drill rod into quenching liquid for quenching and cooling after the heat preservation is finished; tempering the drill rod: immediately loading the drill rod after quenching into a tempering furnace, heating the tempering furnace to 240 ℃ for 180 minutes, and taking out of the furnace and cooling to room temperature; treating the drill rod with nitrate: the invention has the advantages of meeting the control requirement of three-section hardness of the drill rod, reducing breakage of the tail part of the drill rod, breaking and damage of a flat pin groove and the middle part, high comprehensive performance, low drill rod damage rate, long service life and the like.)

1. A heat treatment process for nitrate of a drill rod is characterized by comprising the following steps:

s1, drill rod normalizing treatment: opening a furnace door of the normalizing furnace, vertically placing the drill rod into the normalizing furnace, heating the normalizing furnace to 880 ℃, preserving heat for 320 minutes, taking the normalizing furnace out of the furnace and cooling the normalizing furnace to room temperature;

s2, quenching the drill rod: vertically placing the drill rod cooled to room temperature into a quenching furnace, heating the quenching furnace to 860 ℃, then starting heat preservation for 110-320 minutes, and rapidly vertically sinking the drill rod into quenching liquid for quenching and cooling after the heat preservation is finished;

s3, tempering the drill rod: immediately loading the drill rod after quenching into a tempering furnace, heating the tempering furnace to the temperature of 220-;

s4, carrying out nitrate treatment on the drill rod: and (3) vertically placing the tempered drill rod into a nitrate furnace with the tail part facing downwards, immersing the drill rod tail part and the drill rod flat pin groove part into the nitrate furnace for primary nitrate treatment, taking the drill rod out of the furnace after the primary nitrate treatment, hanging the drill rod into a cooling water tank for water cooling, placing the drill rod subjected to the primary nitrate heat treatment into another nitrate furnace with the tail part facing downwards vertically after cooling, immersing the drill rod tail part into the nitrate furnace for secondary nitrate treatment, taking the drill rod out of the furnace after the secondary nitrate treatment, hanging the drill rod into the cooling water tank for water cooling.

2. The heat treatment process of the drill rod nitrate according to claim 1, characterized in that: the liquid inlet sequence of the drill rod in the cooling process of the drill rod quenching treatment in the step S2 is as follows: the tip of the drill rod is arranged below, the drill rod is firstly put into the liquid and vertically put into the liquid, the drill rod repeatedly moves up and down in the quenching liquid, the height from the tail of the drill rod to the liquid level is not less than 300-500mm, the quenching liquid is discharged after cooling for 1.5-9 minutes, and the temperature of the liquid discharged from the drill rod is 130-150 ℃.

3. The heat treatment process of the drill rod nitrate according to claim 1, characterized in that: in the step S4, the temperature of the nitrate furnace is raised to 380 ℃ during the first drill rod nitrate treatment, and the temperature is maintained for 200 minutes, and the temperature of the nitrate furnace is raised to 420 ℃ during the second drill rod nitrate treatment, and the temperature is maintained for 100 minutes and 200 minutes.

4. The heat treatment process of the drill rod nitrate according to claim 1, characterized in that: and in the water cooling process of the step S4, the drill rod is moved up and down by two times of cooling in the water cooling process, and the drill rod is cooled to the room temperature.

Technical Field

The invention relates to the technical field of heat treatment of drill rod nitrate, in particular to a heat treatment process of drill rod nitrate.

Background

The drill rod is a machine tool for connecting a drill bit and rock drilling in roadway engineering, is suitable for construction of engineering construction of mining, tunnels, highways, railways, hydropower stations and the like, has higher requirements on the performance of the large-diameter drill rod along with the development of the large drill rod, and the conventional nitrate heat treatment of the drill rod only carries out nitrate treatment on a certain length of the tail part of the drill rod so as to reduce the hardness of the drill rod and meet the requirements of users, but has the problems that the requirement on three-section hardness control of the drill rod cannot be met, the hardness between the middle part of the drill rod and the tail part of the drill rod is higher, the toughness is low, the flat pin groove and the middle part of the drill rod are broken in the use process, the comprehensive performance is poor, the damage rate of the drill rod is high, the service life is short and the like.

Disclosure of Invention

The invention aims to overcome the prior defects and provides a heat treatment process for the nitrate of the drill rod, which meets the requirement of three-section hardness control of the drill rod, reduces the hardness from the middle part of the drill rod to the tail part of the drill rod, has high toughness, reduces the breakage and damage of the flat pin groove and the middle part of the drill rod, has high comprehensive performance, low drill rod damage rate, long service life and low production cost, and can effectively solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a heat treatment process for nitrate of a drill rod comprises the following steps:

s1, drill rod normalizing treatment: opening a furnace door of the normalizing furnace, vertically placing the drill rod into the normalizing furnace, heating the normalizing furnace to 880 ℃, preserving heat for 320 minutes, taking the normalizing furnace out of the furnace and cooling the normalizing furnace to room temperature;

s2, quenching the drill rod: vertically placing the drill rod cooled to room temperature into a quenching furnace, heating the quenching furnace to 860 ℃, then starting heat preservation for 110-320 minutes, and rapidly vertically sinking the drill rod into quenching liquid for quenching and cooling after the heat preservation is finished;

s3, tempering the drill rod: immediately loading the drill rod after quenching into a tempering furnace, heating the tempering furnace to the temperature of 220-;

s4, carrying out nitrate treatment on the drill rod: and (3) vertically placing the tempered drill rod into a nitrate furnace with the tail part facing downwards, immersing the drill rod tail part and the drill rod flat pin groove part into the nitrate furnace for primary nitrate treatment, taking the drill rod out of the furnace after the primary nitrate treatment, hanging the drill rod into a cooling water tank for water cooling, placing the drill rod subjected to the primary nitrate heat treatment into another nitrate furnace with the tail part facing downwards vertically after cooling, immersing the drill rod tail part into the nitrate furnace for secondary nitrate treatment, taking the drill rod out of the furnace after the secondary nitrate treatment, hanging the drill rod into the cooling water tank for water cooling.

Further, in the step S2, the sequence of the drill rod liquid entering in the cooling process of the drill rod quenching process is as follows: the tip of the drill rod is arranged below, the drill rod is firstly put into the liquid and vertically put into the liquid, the drill rod repeatedly moves up and down in the quenching liquid, the height from the tail of the drill rod to the liquid level is not less than 300-500mm, the quenching liquid is discharged after cooling for 1.5-9 minutes, and the temperature of the liquid discharged from the drill rod is 130-150 ℃.

Further, in the step S4, in the drill rod nitrate treatment, the temperature of the nitrate furnace is raised to 380 ℃ during the first drill rod nitrate treatment, and is kept for 100-200 minutes, and the temperature of the nitrate furnace is raised to 420 ℃ during the second drill rod nitrate treatment, and is kept for 100-200 minutes.

Further, in the water cooling process of the nitrate treatment of the drill rod in the step S4, the drill rod is moved up and down by two times of cooling, and the drill rod is cooled to room temperature.

Compared with the prior art, the invention has the beneficial effects that: the nitrate heat treatment process of the drill rod meets the requirement of controlling three sections of hardness of the drill rod by carrying out different nitrate treatments on the tail part and the flat pin groove part of the drill rod, reduces the hardness from the middle part of the drill rod to the tail part of the drill rod, has high toughness, reduces the breakage and damage of the flat pin groove and the middle part of the drill rod, and has high comprehensive performance, low damage rate of the drill rod, longer service life and low production cost.

Drawings

FIG. 1 is a schematic view of the construction of a drill rod according to the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example one

Referring to fig. 1, the present invention provides a technical solution: a heat treatment process for nitrate of a drill rod comprises the following steps of:

s1, drill rod normalizing treatment: opening a furnace door of the normalizing furnace, vertically placing the drill rod into the normalizing furnace, heating the normalizing furnace to 880 ℃, preserving heat for 260 minutes, taking the normalizing furnace out of the furnace after heat preservation, and cooling the normalizing furnace to room temperature;

s2, quenching the drill rod: vertically placing the drill rod cooled to room temperature into a quenching furnace, heating the quenching furnace to 860 ℃, then starting heat preservation for 110 minutes, and quickly vertically sinking the drill rod into quenching liquid for quenching and cooling after heat preservation;

s3, tempering the drill rod: immediately loading the quenched drill rod into a tempering furnace, heating the tempering furnace to 220 ℃, starting heat preservation, keeping the temperature for 180 minutes, taking out of the furnace, and cooling to room temperature;

s4, carrying out nitrate treatment on the drill rod: and vertically placing the tempered drill rod tail 1 in a nitrate furnace downwards, immersing the drill rod tail 1 and the drill rod flat pin groove part 2 in the nitrate furnace for primary nitrate treatment, taking the drill rod tail 1 out of the furnace after the primary nitrate treatment, hanging the drill rod tail 1 into a cooling water tank for water cooling, vertically placing the drill rod tail 1 subjected to the primary nitrate treatment in another nitrate furnace downwards after cooling, immersing the drill rod tail 1 into the nitrate furnace for secondary nitrate treatment, taking the drill rod tail 1 out of the furnace after the secondary nitrate treatment, hanging the drill rod tail 1 into the cooling water tank for water cooling.

Further, in the step S2, the sequence of the drill rod liquid entering in the cooling process of the drill rod quenching process is as follows: the drill rod tip 3 is arranged below, the drill rod is firstly put into the quenching liquid and vertically put in the quenching liquid, the drill rod repeatedly moves up and down in the quenching liquid, the height of the drill rod tail 1 from the liquid level is not less than 300mm, the quenching liquid is discharged after cooling for 1.5 minutes, and the temperature of the discharged drill rod is 130 ℃.

Further, in the step S4, in the drill rod nitrate treatment, the temperature of the nitrate furnace is raised to 380 ℃ during the first drill rod nitrate treatment, and is kept for 100 minutes, and the temperature of the nitrate furnace is raised to 420 ℃ during the second drill rod nitrate treatment, and is kept for 100 minutes.

Further, in the water cooling process of the nitrate treatment of the drill rod in the step S4, the drill rod is moved up and down by two times of cooling, and the drill rod is cooled to room temperature.

Example two

Referring to fig. 1, the present invention provides a technical solution: a heat treatment process for nitrate of a drill rod comprises the following steps of:

s1, drill rod normalizing treatment: opening a furnace door of the normalizing furnace, vertically placing the drill rod into the normalizing furnace, heating the normalizing furnace to 880 ℃, preserving heat for 320 minutes, taking the normalizing furnace out of the furnace after heat preservation, and cooling the normalizing furnace to room temperature;

s2, quenching the drill rod: vertically placing the drill rod cooled to room temperature into a quenching furnace, heating the quenching furnace to 860 ℃, then starting heat preservation for 320 minutes, and quickly vertically sinking the drill rod into quenching liquid for quenching and cooling after heat preservation;

s3, tempering the drill rod: immediately loading the quenched drill rod into a tempering furnace, heating the tempering furnace to 240 ℃, preserving heat, taking out the drill rod from the furnace after 360 minutes of heat preservation, and cooling the drill rod to room temperature;

s4, carrying out nitrate treatment on the drill rod: and vertically placing the tempered drill rod tail 1 in a nitrate furnace downwards, immersing the drill rod tail 1 and the drill rod flat pin groove part 2 in the nitrate furnace for primary nitrate treatment, taking the drill rod tail 1 out of the furnace after the primary nitrate treatment, hanging the drill rod tail 1 into a cooling water tank for water cooling, vertically placing the drill rod tail 1 subjected to the primary nitrate treatment in another nitrate furnace downwards after cooling, immersing the drill rod tail 1 into the nitrate furnace for secondary nitrate treatment, taking the drill rod tail 1 out of the furnace after the secondary nitrate treatment, hanging the drill rod tail 1 into the cooling water tank for water cooling.

Further, in the step S2, the sequence of the drill rod liquid entering in the cooling process of the drill rod quenching process is as follows: the drill rod tip 3 is arranged below, the drill rod is firstly put into the quenching liquid and vertically put in the quenching liquid, the drill rod repeatedly moves up and down in the quenching liquid, the height of the drill rod tail 1 from the liquid level is not less than 500mm, the quenching liquid is discharged after cooling for 9 minutes, and the temperature of the discharged drill rod is 150 ℃.

Further, in the step S4, in the drill rod nitrate treatment, the temperature of the nitrate furnace is raised to 380 ℃ during the first drill rod nitrate treatment, and is kept for 200 minutes, and the temperature of the nitrate furnace is raised to 420 ℃ during the second drill rod nitrate treatment, and is kept for 200 minutes.

Further, in the water cooling process of the nitrate treatment of the drill rod in the step S4, the drill rod is moved up and down by two times of cooling, and the drill rod is cooled to room temperature.

EXAMPLE III

Referring to fig. 1, the present invention provides a technical solution: a heat treatment process for nitrate of a drill rod comprises the following steps of:

s1, drill rod normalizing treatment: opening a furnace door of the normalizing furnace, vertically placing the drill rod into the normalizing furnace, heating the normalizing furnace to 880 ℃, preserving heat for 290 minutes, taking out the normalizing furnace after heat preservation, and cooling the normalizing furnace to room temperature;

s2, quenching the drill rod: vertically placing the drill rod cooled to room temperature into a quenching furnace, heating the quenching furnace to 860 ℃, then starting heat preservation, preserving heat for 230 minutes, and quickly vertically sinking the drill rod into quenching liquid for quenching and cooling after heat preservation;

s3, tempering the drill rod: immediately loading the quenched drill rod into a tempering furnace, heating the tempering furnace to 230 ℃, starting heat preservation, keeping the temperature for 280 minutes, taking out of the furnace, and cooling to room temperature;

s4, carrying out nitrate treatment on the drill rod: and vertically placing the tempered drill rod tail 1 in a nitrate furnace downwards, immersing the drill rod tail 1 and the drill rod flat pin groove part 2 in the nitrate furnace for primary nitrate treatment, taking the drill rod tail 1 out of the furnace after the primary nitrate treatment, hanging the drill rod tail 1 into a cooling water tank for water cooling, vertically placing the drill rod tail 1 subjected to the primary nitrate treatment in another nitrate furnace downwards after cooling, immersing the drill rod tail 1 into the nitrate furnace for secondary nitrate treatment, taking the drill rod tail 1 out of the furnace after the secondary nitrate treatment, hanging the drill rod tail 1 into the cooling water tank for water cooling.

Further, in the step S2, the sequence of the drill rod liquid entering in the cooling process of the drill rod quenching process is as follows: the drill rod tip 3 is arranged below, the drill rod is firstly put into the quenching liquid and vertically put in the quenching liquid, the drill rod repeatedly moves up and down in the quenching liquid, the height of the drill rod tail 1 from the liquid level is not less than 400mm, the quenching liquid is discharged after cooling for 6 minutes, and the temperature of the discharged drill rod is 140 ℃.

Further, in the step S4, in the nitrate treatment of the drill rod, the temperature of the nitrate furnace is raised to 380 ℃ during the first drill rod nitrate treatment, and is kept for 150 minutes, and the temperature of the nitrate furnace is raised to 420 ℃ during the second drill rod nitrate treatment, and is kept for 150 minutes.

Further, in the water cooling process of the nitrate treatment of the drill rod in the step S4, the drill rod is moved up and down by two times of cooling, and the drill rod is cooled to room temperature.

By adopting the nitrate heat treatment process of the drill rod, the tail part and the flat pin groove part of the drill rod are subjected to different nitrate treatments, so that the hardness between the middle part of the drill rod and the tail part of the drill rod is less than that of the tip part of the drill rod, the toughness is high, the breakage and damage of the flat pin groove and the middle part of the drill rod are reduced, the comprehensive performance is high, the damage rate of the drill rod is low, the service life is long, the production cost is low, and the process has a good prospect.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.