阅读说明：本技术 一种染色机的染料自动配色加注装置 (Automatic dye color matching and filling device of dyeing machine ) 是由 朱晓锋 于 2021-07-03 设计创作，主要内容包括：本发明提供一种染色机的染料自动配色加注装置,包括底座,底座的顶部固定连接有壳体,壳体的顶部固定连接有箱体,箱体的顶部固定连接有四个染料分配盒,四个染料分配盒均与箱体的内部连通,箱体的顶部外边缘固定连接有支撑架。本发明提供的染色机的染料自动配色加注装置,通过开关阀的设置,便于对注料管内部的流量进行调节和控制,通过对不同注料管流量的相应控制,满足了同时间通过注料管进入到箱体内部的不同原料的比例不一样,进而满足了自动配比,不需要人工手动配比,提高了后续配色效率,而且通过驱动组件的设置,可以配料桶内部的原料,可以同时间进入到箱体的内部进行配料工作,具有良好的自动配色加注功能,减轻了工作人员的劳动步骤。(The invention provides an automatic dye matching and filling device of a dyeing machine, which comprises a base, wherein the top of the base is fixedly connected with a shell, the top of the shell is fixedly connected with a box body, the top of the box body is fixedly connected with four dye distribution boxes, the four dye distribution boxes are all communicated with the interior of the box body, and the outer edge of the top of the box body is fixedly connected with a supporting frame. According to the automatic dye matching and filling device of the dyeing machine, the flow inside the material injection pipe can be conveniently adjusted and controlled through the arrangement of the switch valve, different proportions of different raw materials entering the box body through the material injection pipe at the same time can be met through corresponding control of the flow of different material injection pipes, automatic matching is further met, manual matching is not needed, subsequent color matching efficiency is improved, the raw materials in the barrel can be mixed through the arrangement of the driving assembly, the raw materials can enter the box body at the same time for mixing, a good automatic color matching and filling function is achieved, and the labor steps of workers are reduced.)

1. The utility model provides an automatic filling device that matches colors of dyestuff of dyeing machine, includes base (1), its characterized in that: the dye distribution box comprises a base (1), a shell (2) is fixedly connected to the top of the base (1), a box body (3) is fixedly connected to the top of the shell (2), four dye distribution boxes (4) are fixedly connected to the top of the box body (3), the four dye distribution boxes (4) are all communicated with the inside of the box body (3), a support frame (5) is fixedly connected to the outer edge of the top of the box body (3), four batching barrels (6) are fixedly connected to the support frame (5), material injection pipes (7) are communicated with the bottom ends of the four batching barrels (6), the bottom ends of the four material injection pipes (7) are respectively communicated with the inside of the four dye distribution boxes (4), switch valves (8) are fixedly connected to the four material injection pipes (7), and a driving assembly (9) is arranged between the top of the support frame (5) and the top of the box body (3), the driving assembly (9) comprises a first motor (91) fixed to the bottom of the supporting frame (5), an output shaft of the first motor (91) is fixedly connected with a rotating shaft (92), the outer surface of the bottom end of the rotating shaft (92) is rotatably connected with four driving plates (93) through pins, the other ends of the four driving plates (93) are rotatably connected with four connecting plates (94) through pins, the other ends of the four connecting plates (94) are rotatably connected with sliding plates (95) through pins, and the side faces of the four sliding plates (95) are fixedly connected with baffle plates (96).

2. The dye automatic color matching and filling device of a dyeing machine according to claim 1, characterized in that one side of each of four said baffles (96) penetrates four said dye distribution boxes (4) and extends to the inside of the corresponding four dye distribution boxes (4), and a limiting plate (97) is fixedly connected to one end of each of four said baffles (96) extending to the inside of the dye distribution box (4).

3. The automatic dye color matching and filling device of a dyeing machine according to claim 1, characterized in that the bottom of both sides of the inner wall of said box (3) is communicated with a discharge pipe (10), both said discharge pipes (10) are communicated with the inside of said shell (2), and both said discharge pipes (10) are provided with a control valve (11).

4. The automatic dye matching and filling device of a dyeing machine according to claim 1, characterized in that a second motor (12) is fixedly connected to one side of the box body (3), a rotatable mixing shaft (13) is transversely arranged inside the box body (3), and one end of the mixing shaft (13) penetrates through the box body (3) and is coaxially connected with an output shaft of the second motor (12).

5. The automatic dye matching and filling device for a dyeing machine according to claim 1, characterized in that two annular guides (14) are fixedly connected to the inner wall of said casing (2), a rotating sleeve (15) is rotatably connected to the inside of each of said two annular guides (14), and a water permeable tube (16) is fixedly connected between the inside of each of said two rotating sleeves (15).

6. The automatic dye matching and filling device of a dyeing machine according to claim 5, characterized in that a third motor (17) is fixedly connected to one side of said housing (2), an output shaft of said third motor (17) penetrates said housing (2) and extends to the inside of said housing (2), and an output shaft of said third motor (17) extending to the inside of said housing (2) is coaxially and fixedly connected with a water permeable cylinder (16).

7. The automatic dye color matching and filling device of a dyeing machine according to claim 5, characterized in that a water permeable tank (18) is slidably connected to the bottom of the inner wall of the water permeable cylinder (16), and a cover plate (19) is fixedly connected to one side of the water permeable tank (18).

8. The automatic dye matching and filling device of a dyeing machine according to claim 5, characterized in that the outer surface of one side of said permeable cylinder (16) is rotatably connected with a plurality of movable shafts (20), and one end of each of said plurality of movable shafts (20) is fixedly connected with a limiting plate (21).

9. The automatic dye matching and filling device for a dyeing machine according to claim 1, characterized in that a protecting jacket (22) is fixedly connected to one side of the inner surface of said casing (2), and a door (23) is provided to one side of said casing (2).

10. The automatic dye color matching and filling device of a dyeing machine according to claim 1, characterized in that the bottom of one side of said casing (2) is provided with a discharge pipe (24), said discharge pipe (24) being provided with a discharge valve (25).

Technical Field

The invention relates to the field of dyeing machines, in particular to an automatic dye matching and filling device of a dyeing machine.

Background

The dyeing machine is made of stainless steel, has the advantages of no noise, convenient speed regulation and the like due to mechanical speed regulation, and is suitable for hemp, cotton, rayon, blended seamless underwear, silk stockings, silk and the like. The dyeing liquid is stirred in the positive and negative directions of the blade, so that the dyed object is in a floating dyeing state, the dyeing is uniform, the permeability is strong, and the dyed object is not easy to damage.

When the dyeing machine is used for dyeing products such as hemp, cotton, rayon, blended seamless underwear, silk stockings, silk and the like, the products need to be put into dyeing liquid, so that the products are fully contacted with the dyeing liquid to form dyeing work, and the dyeing liquid is injected into the dyeing machine after being manually blended.

In the related art, dyeing liquid is injected into the dyeing machine after being manually blended, the efficiency is low, workers are required to manually blend the dyeing liquid, the processing efficiency is reduced, the existing dyeing machine does not have the function of automatic color matching, the intensity of the workers is improved, the labor intensity of the workers is improved, and the dyeing processing efficiency is reduced.

Therefore, there is a need to provide an automatic dye matching and filling device for a dyeing machine to solve the above technical problems.

Disclosure of Invention

The invention provides an automatic dye color matching and filling device of a dyeing machine, which solves the problems that the dyeing machine does not have an automatic color matching function and needs manual blending.

In order to solve the technical problems, the automatic dye matching and filling device of the dyeing machine comprises a base, wherein the top of the base is fixedly connected with a shell, the top of the shell is fixedly connected with a box body, the top of the box body is fixedly connected with four dye distribution boxes, the four dye distribution boxes are all communicated with the inside of the box body, the outer edge of the top of the box body is fixedly connected with a support frame, four batching barrels are fixedly connected onto the support frame, the bottom ends of the four batching barrels are all communicated with material injection pipes, the bottom ends of the four material injection pipes are respectively communicated with the insides of the four dye distribution boxes, switch valves are fixedly connected onto the four material injection pipes, a driving assembly is arranged between the support frame and the top of the box body, the driving assembly comprises a first motor fixed at the bottom of the support frame, and an output shaft of the first motor is fixedly connected with a rotating shaft, the outer surface of the bottom end of the rotating shaft is rotatably connected with four driving plates through pins, the other ends of the four driving plates are rotatably connected with four connecting plates through pins, the other ends of the four connecting plates are rotatably connected with sliding plates through pins, and the side surfaces of the four sliding plates are fixedly connected with baffle plates;

the number of the batching barrels is preferably four, and the batching barrels can also be controlled according to the type of actual batching;

through the arrangement of the batching barrel, different types of dyeing batching can be conveniently stored, the flow inside the material injection pipe can be conveniently adjusted and controlled through the arrangement of the switch valve, and through the corresponding control on the flow of different material injection pipes, the different proportions of different raw materials entering the box body through the material injection pipe at the same time are met, so that the automatic proportioning is met;

do not need artifical manual ratio, improved follow-up efficiency of matching colors, moreover through drive assembly's setting, can batching barrel inside raw materials, can enter into the inside of box simultaneously and carry out the work of batching, have good automatic color matching and annotate the function, alleviateed staff's work step.

Preferably, four one side of baffle runs through four respectively the dyestuff distribution box extends to four corresponding dyestuff distribution box's inside, four the baffle extends to the equal fixedly connected with limiting plate of the inside one end of dyestuff distribution box.

Preferably, the bottom of the two sides of the inner wall of the box body is communicated with discharge pipes, the two discharge pipes are communicated with the inside of the shell, and the two discharge pipes are provided with control valves.

Preferably, one side fixedly connected with second motor of box, the inside rotatable mixing shaft that transversely is provided with of box, the one end of mixing shaft runs through the box and with the output shaft coaxial coupling of second motor.

Preferably, the inner wall of casing fixedly connected with two ring rail, two ring rail's inside all rotates and is connected with the rotation cover, two fixedly connected with section of thick bamboo of permeating water between the inside of rotation cover.

Preferably, one side of the housing is fixedly connected with a third motor, an output shaft of the third motor penetrates through the housing and extends to the inside of the housing, and the output shaft of the third motor, which extends to the inside of the housing, is fixedly connected with the water permeable cylinder in a coaxial manner.

Preferably, the bottom of a section of thick bamboo inner wall of permeating water sliding connection has the groove of permeating water, one side fixedly connected with apron in the groove of permeating water.

Preferably, the surface of a section of thick bamboo one side of permeating water all rotates and is connected with a plurality of loose axles, and is a plurality of the equal fixedly connected with limiting plate of one end of loose axle.

Preferably, one side of the inner surface of the shell is fixedly connected with a protective sleeve, and one side of the shell is provided with a box door.

Preferably, a discharge pipe is arranged at the bottom of one side of the shell, and a discharge valve is arranged on the discharge pipe.

Compared with the related art, the automatic dye matching and filling device of the dyeing machine provided by the invention has the following beneficial effects:

the invention provides an automatic dye color matching and filling device of a dyeing machine, which is convenient for storing different types of dyeing ingredients through the arrangement of a ingredient barrel, is convenient for adjusting and controlling the flow inside a material injection pipe through the arrangement of a switch valve, meets the requirement that the proportions of different raw materials entering a box body through the material injection pipe are different at the same time through the corresponding control of the flow of different material injection pipes, further meets the requirement of automatic proportioning, does not need manual proportioning, improves the subsequent color matching efficiency, can be used for proportioning the raw materials in the ingredient barrel through the arrangement of a driving assembly, can enter the box body at the same time for ingredient work, has a good automatic color matching and filling function, and lightens the labor steps of workers.

Drawings

Fig. 1 is a schematic structural diagram of a preferred embodiment of an automatic dye matching and filling device of a dyeing machine according to the present invention;

FIG. 2 is a perspective view of the drive assembly shown in FIG. 1;

FIG. 3 is a schematic view of the combination of the support frame and the dispensing barrel shown in FIG. 1;

fig. 4 is a partially enlarged view of a portion a shown in fig. 1.

Reference numbers in the figures: 1. a base; 2. a housing; 3. a box body; 4. a dye distribution box; 5. a support frame; 6. a batching barrel; 7. a material injection pipe; 8. an on-off valve; 9. a drive assembly; 91. a first motor; 92. a rotating shaft; 93. a drive plate; 94. a connecting plate; 95. a sliding plate; 96. a baffle plate; 97. a limiting plate; 10. a discharge pipe; 11. a control valve; 12. a second motor; 13. a mixing shaft; 14. an annular guide rail; 15. rotating the sleeve; 16. a water permeable cartridge; 17. a third motor; 18. a water permeable tank; 19. a cover plate; 20. a movable shaft; 21. a limiting plate; 22. a protective sleeve; 23. a box door; 24. a discharge pipe; 25. and a discharge valve.

Detailed Description

The invention is further described with reference to the following figures and embodiments.

Please refer to fig. 1, fig. 2, fig. 3, and fig. 4 in combination, wherein fig. 1 is a schematic structural diagram of an automatic dye matching and filling apparatus of a dyeing machine according to a preferred embodiment of the present invention; FIG. 2 is a perspective view of the drive assembly shown in FIG. 1; FIG. 3 is a schematic view of the combination of the support frame and the dispensing barrel shown in FIG. 1; fig. 4 is a partially enlarged view of a portion a shown in fig. 1. The dye automatic color matching and filling device of the dyeing machine comprises a base 1, wherein the top of the base 1 is fixedly connected with a shell 2, the top of the shell 2 is fixedly connected with a box body 3, the top of the box body 3 is fixedly connected with four dye distribution boxes 4, the four dye distribution boxes 4 are all communicated with the inside of the box body 3, the outer edge of the top of the box body 3 is fixedly connected with a support frame 5, four batching barrels 6 are fixedly connected onto the support frame 5, the bottom ends of the four batching barrels 6 are all communicated with material injection pipes 7, the bottom ends of the four material injection pipes 7 are respectively communicated with the insides of the four dye distribution boxes 4, switch valves 8 are fixedly connected onto the four material injection pipes 7, a driving assembly 9 is arranged between the support frame 5 and the top of the box body 3, wherein the driving assembly 9 comprises a first motor 91 fixed at the bottom of the support frame 5, an output shaft of the first motor 91 is fixedly connected with a rotating shaft 92, the outer surface of the bottom end of the rotating shaft 92 is rotatably connected with four driving plates 93 through pins, the other ends of the four driving plates 93 are rotatably connected with four connecting plates 94 through pins, the other ends of the four connecting plates 94 are rotatably connected with sliding plates 95 through pins, and side surfaces of the four sliding plates 95 are fixedly connected with baffle plates 96

The number of the batching barrels 6 is preferably four, and can also be controlled according to the type of actual batching;

through the arrangement of the batching barrel 6, different types of dyeing batching can be conveniently stored, and through the arrangement of the switch valve 8, the flow inside the material injection pipe 7 can be conveniently adjusted and controlled, through the corresponding control on the flow of different material injection pipes 7, the requirement that the proportions of different raw materials entering the box body 3 through the material injection pipe 7 are different at the same time is met, further, the automatic matching is met, manual matching is not needed, the subsequent color matching efficiency is improved, and through the arrangement of the driving assembly 9, the raw materials inside the batching barrel 6 can enter the box body 3 at the same time for batching work, so that the batching and filling function is good, and the labor steps of workers are reduced;

the bottom of each of the four sliding plates 95 is slidably connected to the top of the box 3, so as to ensure the stability of the movement of the baffle 96.

One side of each of the four baffles 96 penetrates through the four dye distribution boxes 4 and extends into the corresponding four dye distribution boxes 4, and limiting plates 97 are fixedly connected to one ends of the four baffles 96 extending into the dye distribution boxes 4;

the setting of baffle 96 for separate dyestuff distribution box 4, baffle 96 runs through the position of dyestuff distribution box 4 moreover, adopts the sealing washer setting, guarantees the leakproofness when running through, and the stability of baffle 96 side-to-side movement is guaranteed in the setting of limiting plate 97 moreover, avoids baffle 96 overall movement to go out dyestuff distribution box 4.

The bottom parts of two sides of the inner wall of the box body 3 are communicated with discharge pipes 10, the two discharge pipes 10 are communicated with the inside of the shell body 2, and the two discharge pipes 10 are provided with control valves 11;

the arrangement of discharge tube 10 for with the inside dyestuff of the batching of box 3 inside arrange to the inside of casing 2, carry out dyeing work, control valve 11 is used for controlling discharge tube 10.

A second motor 12 is fixedly connected to one side of the box body 3, a rotatable mixing shaft 13 is transversely arranged in the box body 3, and one end of the mixing shaft 13 penetrates through the box body 3 and is coaxially connected with an output shaft of the second motor 12;

the second motor 12 is connected with external power and control switch for drive the mixing shaft 13 to rotate, and the rotation of the mixing shaft 13 can stir each ingredient inside the box 3, so that each ingredient is mixed.

The inner wall of the shell 2 is fixedly connected with two annular guide rails 14, the interiors of the two annular guide rails 14 are rotatably connected with rotating sleeves 15, and a water permeable cylinder 16 is fixedly connected between the interiors of the two rotating sleeves 15;

through the arrangement of the annular guide rail 14 and the rotating sleeve 15, the stability of the water permeable cylinder 16 during rotation is ensured.

A third motor 17 is fixedly connected to one side of the housing 2, an output shaft of the third motor 17 penetrates through the housing 2 and extends into the housing 2, and an output shaft of the third motor 17 extending into the housing 2 is coaxially and fixedly connected with a water permeable cylinder 16;

the third motor 17 is connected with an external power supply and a control switch and is used for driving the water permeable cylinder 16 to rotate, and the dyeing product can be driven to roll through the rotation of the water permeable cylinder 16, so that the dyeing uniformity is improved.

The bottom of the inner wall of the permeable cylinder 16 is connected with a permeable groove 18 in a sliding manner, and one side of the permeable groove 18 is fixedly connected with a cover plate 19;

through the setting of groove 18 of permeating water, the seamless underwear of the ramie of being convenient for to dye, cotton, rayon, blending, silk stocking, placing of silk for, cotton, rayon, the seamless underwear of blending, silk stocking, silk are dyed in appointed space, have guaranteed the stability of dyeing, carry out corresponding protection to the dyeing product moreover, and groove 18 of permeating water adopts the cell body that the dyestuff can the seepage come in.

The outer surface of one side of the permeable cylinder 16 is rotatably connected with a plurality of movable shafts 20, and one end of each movable shaft 20 is fixedly connected with a limiting plate 21;

through limiting plate 21's rotation, can rotate limiting plate 21 to apron 19's position, contact with apron 19, and then can lock apron 19, guarantee the stability after apron 19 closes.

A protective sleeve 22 is fixedly connected to one side of the inner surface of the shell 2, and a box door 23 is arranged on one side of the shell 2;

the arrangement of the protective sleeve 22 is convenient for the residual dye not to overflow when the door 23 is opened, and the door 23 is installed by adopting the installation mode of the prior art.

A discharge pipe 24 is arranged at the bottom of one side of the shell 2, and a discharge valve 25 is arranged on the discharge pipe 24;

the discharge of the dyed liquid inside the housing 2 is facilitated by the arrangement of the discharge pipe 24.

The working principle of the automatic dye matching and filling device of the dyeing machine provided by the invention is as follows:

the arrangement of the batching barrel 6 is convenient for storing different types of dyeing batching, and the arrangement of the switch valve 8 is convenient for adjusting and controlling the flow inside the material injection pipe 7 and correspondingly controlling the flow of different material injection pipes 7;

after adjustment, the rotating shaft 92 can be driven to rotate by starting the first motor 91, the rotating shaft 92 can be driven to rotate, the driving plate 93 can be driven to rotate by rotation of the driving plate 93, the connecting plate 94 can be pulled by rotation of the driving plate 93, the sliding plate 95 and the baffle plate 96 at the corresponding positions can be driven to move in the same direction by pulling of the connecting plate 94, the corresponding dye distribution box 4 can be opened by movement of the baffle plate 96, and at the moment, raw materials in the batching barrel 6 can enter the box body 3 through the discharge pipe 10 and the dye distribution box 4;

through the start-up of second motor 12, drive and mix axle 13 and rotate, and mix the rotation of axle 13, can stir each batching of box 3 inside for each batching mixes, and the setting of rethread discharge tube 10 is arranged the good dyestuff of the batching of box 3 inside to the inside of casing 2.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.