Water-cooled wall horizontal cement cooling device with built-in spring

文档序号:647466 发布日期:2021-05-14 浏览:14次 中文

阅读说明:本技术 一种内置弹簧的水冷壁卧式水泥冷却装置 (Water-cooled wall horizontal cement cooling device with built-in spring ) 是由 包卿希 王俊勇 蒋航行 张照益 于 2021-03-18 设计创作,主要内容包括:本发明公开了一种内置弹簧的水冷壁卧式水泥冷却装置,包括安装用支座以及安装在所述支座上的筒体;所述筒体的内部设有中空轴,所述中空轴的一端与减速器、电机连接以驱动所述中空轴旋转;所述中空轴的外周焊接有螺旋叶片和扬料叶片;所述筒体的下部外周面设有用于给筒体内的物料进行冷却的水冷壁。本发明采用水冷壁的热交换方式,辅助以扬料叶片以及黄铜薄壁方管内弹簧加强换热效果,可以快速将高温出磨水泥冷却到所需温度。(The invention discloses a water-cooled wall horizontal cement cooling device with a built-in spring, which comprises a support for installation and a cylinder body arranged on the support; a hollow shaft is arranged in the cylinder body, and one end of the hollow shaft is connected with a speed reducer and a motor so as to drive the hollow shaft to rotate; the periphery of the hollow shaft is welded with a helical blade and a lifting blade; and the outer peripheral surface of the lower part of the cylinder body is provided with a water-cooled wall for cooling the material in the cylinder body. The invention adopts a heat exchange mode of a water-cooled wall, assists the material raising blade and the spring in the brass thin-wall square tube to enhance the heat exchange effect, and can quickly cool the high-temperature mill-discharging cement to the required temperature.)

1. The utility model provides a horizontal cement cooling device of water-cooling wall of built-in spring which characterized in that: comprises a support (13) for installation and a cylinder body (11) installed on the support;

a hollow shaft (5) is arranged inside the cylinder body, and one end of the hollow shaft is connected with a speed reducer (2) and a motor (1) to drive the hollow shaft to rotate;

the periphery of the hollow shaft is welded with a helical blade (6) and a material lifting blade (7);

and the outer peripheral surface of the lower part of the cylinder body is provided with a water-cooled wall for cooling the material in the cylinder body.

2. The horizontal cement cooling device with the built-in spring for the water wall is characterized in that: a material inlet (4) and a material outlet (15) are formed in two ends of the cylinder body, a cooling water inlet (8) and a water distribution bin (9) are formed in the material outlet, and the cooling water inlet is communicated with the water distribution bin; the feed inlet is provided with a water collecting bin (3) and a hot water outlet (10), and the water collecting bin is communicated with the hot water outlet.

3. The horizontal cement cooling device with the built-in spring for the water wall is characterized in that: the water cooling wall is formed by welding and arranging a plurality of brass thin-wall square tubes (12) together through fins (16), and two ends of each brass thin-wall square tube are respectively communicated with the water distribution bin (9) and the water collection bin (3).

4. The horizontal cement cooling device with the built-in spring for the water wall is characterized in that: and a plurality of stainless steel springs (14) are arranged inside the brass thin-wall square tube (12).

5. The horizontal cement cooling device with the built-in spring for the water wall is characterized in that: and an anti-scale ball is placed in the brass thin-wall square tube (12).

6. The horizontal cement cooling device with the built-in spring for the water wall is characterized in that: the material raising blades are arranged at equal intervals along the periphery of the hollow shaft.

Technical Field

The invention belongs to the technical field of cooling devices in the building material and chemical industry, and particularly relates to a water-cooled wall horizontal cement cooling device with a built-in spring.

Background

With the rapid development of infrastructure, construction sites of some important projects, such as airport runways, nuclear power plants, dam bridges and the like, have mandatory requirements on the use temperature of cement, and the temperature is generally below 60 ℃. However, the grinding process in cement production causes the grinding temperature of cement to be over 100 ℃ generally, and the overhigh temperature is the main reason for causing storage solidification and causing dehydration of gypsum, thereby affecting the quality and the construction performance of concrete. Therefore, the control of the cement temperature through the cooling process becomes one of the important indicators for measuring the quality of the cement.

At present, cement cooling equipment adopted by cement production plants mainly comprises a spiral lifting cooler and a water spraying device in a mill. The unit energy consumption of spiral lifting cooler is higher, and operating efficiency is lower, and equipment is bulky, adopts the extrinsic cycle water, and is higher to user's production place and technology arrangement requirement, and steam is direct to be arranged outward, is unfavorable for water conservation and environmental protection. Water spray in the mill is a cooling mode of direct heat exchange, the heat exchange efficiency is high, but parts such as a spray head are easy to block, the reliability of a water spray system is poor, and even production accidents are caused. Meanwhile, the quality of cement is affected by too large water spraying amount, and the cooling effect is affected by too small water spraying amount, so that the water spraying amount needs to be accurately controlled. For the reasons, the practical popularization and application effects of the two cement cooling devices are not ideal.

Disclosure of Invention

The invention mainly solves the technical problem of providing a water-cooled wall horizontal cement cooling device with a built-in spring, which adopts a heat exchange mode of the water-cooled wall, assists to enhance the heat exchange effect by a material raising blade and a spring in a brass thin-wall square tube, and can quickly cool high-temperature mill-out cement to the required temperature.

In order to solve the technical problems, the invention adopts a technical scheme that: a water-cooled wall horizontal cement cooling device with a built-in spring comprises a support for installation and a cylinder body installed on the support;

a hollow shaft is arranged in the cylinder body, and one end of the hollow shaft is connected with a speed reducer and a motor so as to drive the hollow shaft to rotate;

the periphery of the hollow shaft is welded with a helical blade and a lifting blade;

and the outer peripheral surface of the lower part of the cylinder body is provided with a water-cooled wall for cooling the material in the cylinder body.

The invention adopts a further technical scheme for solving the technical problems that:

furthermore, a material inlet and a material outlet are arranged at two ends of the cylinder body, a cooling water inlet and a water distribution bin are arranged at the material outlet, and the cooling water inlet is communicated with the water distribution bin; the feed inlet is provided with a water collecting bin and a hot water outlet, and the water collecting bin is communicated with the hot water outlet.

Furthermore, the water-cooled wall is formed by welding and arranging a plurality of brass thin-wall square tubes together through fins, and two ends of each brass thin-wall square tube are respectively communicated with the water distribution bin and the water collection bin.

Furthermore, a plurality of stainless steel springs are arranged inside the brass thin-wall square tube.

Furthermore, an anti-scale ball is placed in the brass thin-wall square tube.

Further, the lifting blades are arranged at equal intervals along the periphery of the hollow shaft.

The invention has the following beneficial effects:

1. the material is cooled through the water-cooled wall structure wrapped on the periphery of the cylinder, so that the heat exchange efficiency is greatly improved;

2. due to the free movement of the spring in the square tube, turbulence is increased, a laminar boundary layer is damaged, and the heat exchange effect is enhanced;

3. the material raising blades in the cylinder body stir the materials, so that the accumulation of the materials at the bottom of the cylinder body is reduced, the heat exchange area is increased, and the effect of uniform cooling is achieved;

4. the anti-scaling balls are arranged in the square tubes, so that the heat exchange effect is prevented from being influenced by scaling;

5. the closed water distribution bin and the water collection bin realize internal circulation of cooling water, the environment of a factory is not influenced, and the collected hot water can realize recycling of heat energy.

Drawings

FIG. 1 is a schematic diagram of the apparatus of the present invention;

FIG. 2 is a schematic cross-sectional view of the present invention;

FIG. 3 is a side view of the present invention;

the parts in the drawings are marked as follows:

the device comprises a motor 1, a speed reducer 2, a water collecting bin 3, a feeding hole 4, a hollow shaft 5, a helical blade 6, a material lifting blade 7, a cooling water inlet 8, a water dividing bin 9, a hot water outlet 10, a cylinder 11, a brass thin-wall square tube 12, a support 13, a stainless steel spring 14, a discharging hole 15 and fins 16.

Detailed Description

The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.

Example (b): a water-cooled wall horizontal cement cooling device with built-in springs is shown in figures 1-3 and comprises a support 13 for installation and a cylinder 11 arranged on the support;

a hollow shaft 5 is arranged in the cylinder, and one end of the hollow shaft is connected with a speed reducer 2 and a motor 1 to drive the hollow shaft to rotate;

the periphery of the hollow shaft is welded with a helical blade 6 and a lifting blade 7;

and the outer peripheral surface of the lower part of the cylinder body is provided with a water-cooled wall for cooling the material in the cylinder body.

A material inlet 4 and a material outlet 15 are arranged at two ends of the cylinder, a cooling water inlet 8 and a water distribution bin 9 are arranged at the material outlet, and the cooling water inlet is communicated with the water distribution bin; the feed inlet is provided with a water collecting bin 3 and a hot water outlet 10, and the water collecting bin is communicated with the hot water outlet.

The water cooling wall is formed by welding and arranging a plurality of brass thin-wall square tubes 12 together through fins 16, and two ends of each brass thin-wall square tube are respectively communicated with the water distribution bin 9 and the water collection bin 3. The square tube is made of brass materials and has a thin-wall structure, so that the heat resistance is favorably reduced, and the heat exchange efficiency is increased. The fins can increase the heat exchange area. The cooling water enters from a water distribution bin fixedly arranged at the discharge port of the cylinder body, is distributed to each brass thin-wall square tube, enters into a water collection bin fixedly arranged at the feed end of the cylinder body after heat exchange is completed along the cylinder body, and hot water discharged from the water collection bin is used for other purposes, so that the recycling of heat energy is realized.

A plurality of stainless steel springs 14 are arranged inside the brass thin-wall square tube 12. A gap is reserved between the spring and the wall surface of the square tube, and the ratio of the diameter of the spring to the side length of the square tube is 0.8. The spring moves under the impact of water flow, so that the inner layer flow and the boundary layer of the pipe are damaged, and the heat exchange effect is enhanced.

And an anti-scale ball is placed in the brass thin-wall square tube 12. The anti-scaling ball rolls in the square tube automatically under the action of the spring, so that the heat exchange effect is prevented from being influenced by scaling.

The material raising blades are arranged at equal intervals along the periphery of the hollow shaft. The hollow shaft in the cylinder is fixedly provided with the material raising blades at certain intervals, so that the accumulation of materials is reduced, and the heat exchange area between the materials and the wall surface of the cylinder is enlarged.

The working principle of the invention is as follows:

the helical blade drives the material to be pushed to the discharge hole, the material lifting blade reduces the accumulation of the material, and the heat exchange area between the material and the wall surface of the cylinder is enlarged. The water cooling wall welded by arranging and welding a plurality of brass thin-wall square tubes is welded on the circumferential surface of the lower part of the cylinder body, a plurality of stainless steel springs are arranged in the square tubes, and the springs move under the impact of water flow to form turbulent flow so as to enhance the heat exchange effect. The cooling water enters from a water distribution bin fixedly arranged at the discharge end of the cylinder body, is distributed to each water-cooling square tube, enters into a water collection bin fixedly arranged at the discharge end of the cylinder body after heat exchange is completed along the cylinder body, and hot water discharged from the water collection bin is used for other purposes, so that the recycling of heat energy is realized. The invention has the advantages of good cooling effect, simple structure, convenient operation and maintenance and the like, and can be used for efficiently cooling high-temperature materials in the building materials and chemical industry.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent structural changes made by using the contents of the present specification and the drawings, or applied directly or indirectly to other related technical fields, are included in the scope of the present invention.

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