阅读说明：本技术 一种用于编织软带的连续粘接工艺及其装置 (Continuous bonding process and device for weaving soft belt ) 是由 陈毕君 陈俐林 于 2021-07-02 设计创作，主要内容包括：本发明涉及编织软带生产技术领域,具体为一种用于编织软带的连续粘接工艺及其装置,包括上带器、压带器、主机、平车和收带机,所述上带器内侧转动连接有支撑辊,所述支撑辊外侧中部固定连接有放料盘,所述放料盘外侧设有编织软带,所述上带器左侧设有压带器,所述压带器左侧设有主机,所述主机左侧设有平车,所述平车左侧设有收带机,所述收带机左侧转动连接有收料盘,所述收料盘外侧与编织软带转动连接；本发明中,通过设置的上带器、压带器、主机、平车和收带机,在粘接过程中对编织软带的漏水、漏气是一次检测完成,不需要另外增加检测工作,同时在整个生产过程中不使用任何化学药品,不产生任何污染,满足生产过程中的环保要求。(The invention relates to the technical field of production of woven soft belts, in particular to a continuous bonding process and a device thereof for woven soft belts, which comprises a belt feeder, a belt press, a host machine, a flat car and a belt collecting machine, wherein the inner side of the belt feeder is rotatably connected with a supporting roll, the middle part of the outer side of the supporting roll is fixedly connected with a material placing disc, the outer side of the material placing disc is provided with woven soft belts, the left side of the belt feeder is provided with the belt press, the left side of the belt press is provided with the host machine, the left side of the host machine is provided with the flat car, the left side of the flat car is provided with the belt collecting machine, the left side of the belt collecting machine is rotatably connected with the; according to the invention, through the belt loading device, the belt pressing device, the main machine, the flat car and the belt winding machine, water leakage and air leakage of the woven soft belt are detected at one time in the bonding process, detection work is not required to be additionally added, meanwhile, no chemical is used in the whole production process, no pollution is generated, and the environmental protection requirement in the production process is met.)

1. A continuous bonding device for weaving soft belt, includes top tape ware (1), press belt ware (2), host computer (3), flatcar (4) and take-up (5), its characterized in that: the utility model discloses a take-up device, including upper band ware (1), backing roll (6) outside middle part fixedly connected with blowing dish (7), blowing dish (7) outside is equipped with weaves soft area (8), upper band ware (1) left side is equipped with presses area ware (2), it is equipped with host computer (3) to press area ware (2) left side, host computer (3) left side is equipped with flatcar (4), flatcar (4) left side is equipped with receipts belt machine (5), it is connected with receipts charging tray (9) to receive belt machine (5) left side rotation, it is connected with weaving soft area (8) rotation in the charging tray (9) outside.

2. A continuous bonding apparatus for knitting a flexible band as claimed in claim 1, wherein: the upper belt device (1) comprises a first rack (101), a first cylinder (102) and a first lifting arm (103), wherein the first cylinder (102) is rotatably connected to the inner side of the first rack (101), the first cylinder (102) is rotatably connected to the other end of the first cylinder (102), the lower end of the lifting arm (103) is rotatably connected with the first rack (101), and the inner side of the lifting arm (103) is rotatably connected with the supporting roller (6).

3. A continuous bonding apparatus for knitting a flexible band as claimed in claim 1, wherein: press ware (2) to include two (201), two (202) cylinders, two (203) rubber rolls, magnetic powder brake (204) in the frame, two (201) upper end fixedly connected with cylinder two (202) in the frame, two (202) lower extremes of cylinder rotate with two (203) rubber rolls and be connected, two (203) outsides of rubber roll and two (201) sliding connection in the frame, two (203) downside of rubber roll are equipped with magnetic powder brake (204), magnetic powder brake (204) lower extreme and two (201) fixed connection in the frame.

4. A continuous bonding apparatus for knitting a flexible band as claimed in claim 1, wherein: host computer (3) draw rubber roll (305) and motor three (306) including frame three (301), top rubber roll (302), middle part rubber roll (303), high frequency heater (304), bottom, frame three (301) upper end is rotated and is connected with top rubber roll (302), top rubber roll (302) downside is equipped with middle part rubber roll (303), middle part rubber roll (303) left end and high frequency heater (304) fixed connection, high frequency heater (304) lower extreme and three (301) fixed connection in frame, middle part rubber roll (303) downside is equipped with motor three (306), three (306) lower extremes in motor and three (301) fixed connection in frame, rubber roll (305) fixed connection is drawn with the bottom to motor three (306) main shaft end.

5. A continuous bonding apparatus for knitting a flexible band as claimed in claim 1, wherein: flatcar (4) include frame four (401), four (402) of motor, drive roller (403), cylinder four (404), four (405) of rubber roll, frame four (401) upper end fixedly connected with cylinder four (404), four (404) lower extremes of cylinder rotate and are connected with four (405) of rubber roll, the four (405) outsides of rubber roll rotate with frame four (401) and are connected, four (405) downside fronts of rubber roll are equipped with motor four (402), four (402) lower extreme of motor and frame four (401) fixed connection, four (402) main shaft end of motor and drive roller (403) fixed connection, the quantity of drive roller (403) and four (405) of rubber roll is 2, and drive roller (403) and four (405) symmetric distribution are in the upper portion left and right sides of frame four (401).

6. A continuous bonding apparatus for knitting a flexible band as claimed in claim 1, wherein: receive tape unit (5) and include that frame five (501), motor five (502), driving chain (503), sprocket (504), physiosis axle (505) and compression roller (506), frame five (501) lower extreme left side fixedly connected with motor five (502), motor five (502) main shaft end rotates with driving chain (503) to be connected, driving chain (503) other end inboard rotates and is connected with sprocket (504), sprocket (504) inside fixedly connected with drive shaft (507), drive shaft (507) outside rear portion rotates and is connected with driving belt (508), driving belt (508) other end inboard rotates with physiosis axle (505) to be connected, the physiosis axle (505) outside rotates with receipts charging tray (9) to be connected, physiosis axle (505) downside is equipped with compression roller (506), compression roller (506) right-hand member rotates with frame five (501) to be connected.

7. A continuous bonding process for woven flexible tapes, applied to a continuous bonding apparatus for woven flexible tapes as claimed in any one of claims 1 to 6, characterized in that: the method comprises the following steps:

s1: one end of the soft belt (8) placed on the upper belt feeder (1) passes through the second rubber roller (203) of the belt pressing device (2);

s2, passing one end of the soft belt (8) through the belt pressing device (2) through the top rubber roller (302), the middle rubber roller (303) and the bottom traction rubber roller (305) of the main machine (3) in sequence;

s3: a metal cylindrical water float is placed in the soft belt (8) between the middle rubber roller (303) and the bottom traction rubber roller (305) and is filled with water;

s4: passing the soft belt (8) through the bottom pulling rubber roll (305) sequentially through the drive roller (403) and the rubber roll four (405) on the flatcar (4);

s5: filling air into the soft belt between the bottom traction rubber roller (305) and the driving roller (403) to enable the soft belt (8) to be in an expansion state;

and S6, connecting the soft belt (8) with the belt collecting machine (5) through one end of the rubber roller IV (405).

8. A continuous bonding process for woven flexible belts as claimed in claim 7, wherein: the S3 further includes:

s31: the high-frequency heater (304) heats the soft belt (8) between the middle rubber roller (303) and the bottom traction rubber roller (305) to 88-95 ℃.

Technical Field

The invention relates to the technical field of woven soft belt production, in particular to a continuous bonding process and a continuous bonding device for woven soft belts.

Background

Fire hose, agricultural hosepipe etc. all adopt to weave the flexible tape bonding and make, it is widely used in fire control, agricultural irrigation and various industrial production, has extensive application range and wide market prospect.

At present, fire hoses, agricultural hoses and the like adopt a vulcanization bonding process, and vulcanization bonding not only restricts the length and yield of products, but also has pollution to a certain degree, so that technical personnel in the field provide an environment-friendly bonding process which is practical for continuous bonding of any woven hose and does not produce any pollution, and the problem provided in the background technology of spouse is solved.

Disclosure of Invention

The present invention has been made to solve the above-mentioned problems occurring in the prior art, and an object of the present invention is to provide a continuous bonding apparatus for woven flexible tapes.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a continuous bonding device for weaving soft area, includes the upper band ware, presses belt ware, host computer, flatcar and receipts belting, the inboard rotation of upper band ware is connected with the backing roll, backing roll outside middle part fixedly connected with blowing dish, the blowing dish outside is equipped with weaves soft area, the upper band ware left side is equipped with presses belt ware, it is equipped with the host computer to press belt ware left side, the host computer left side is equipped with the flatcar, the flatcar left side is equipped with receives the belting, it is connected with the receipts charging tray to receive the rotation of belting left side, it is connected with the rotation of weaving soft area to receive the charging tray outside.

Preferably, the upper band device comprises a first frame, a first cylinder and a lifting arm, the first cylinder is rotatably connected to the inner side of the first frame, the lifting arm is rotatably connected to the other end of the first cylinder, the lower end of the lifting arm is rotatably connected with the first frame, and the inner side of the lifting arm is rotatably connected with the supporting roll.

Preferably, the belt press comprises a second frame, a second cylinder, a second rubber roll and a magnetic powder brake, the second upper end of the second frame is fixedly connected with the second cylinder, the lower end of the second cylinder is rotatably connected with the second rubber roll, the two outer sides of the second rubber roll are slidably connected with the second frame, the magnetic powder brake is arranged on the lower side of the second rubber roll, and the lower end of the magnetic powder brake is fixedly connected with the second frame.

Preferably, the host computer includes frame three, top rubber roll, middle part rubber roll, high frequency heater, bottom traction rubber roll and motor three, three upper ends of frame rotate and are connected with the top rubber roll, top rubber roll downside is equipped with the middle part rubber roll, middle part rubber roll left end and high frequency heater fixed connection, three fixed connection of high frequency heater lower extreme and frame, middle part rubber roll downside is equipped with motor three, three lower extremes of motor and three fixed connection of frame, the rubber roll fixed connection is drawn with the bottom to the end of three main shafts of motor.

Preferably, the flatcar includes four, drive roller, four cylinders of frame, four rubber rolls, four upper end fixedly connected with cylinders of frame are four, four lower extremes of cylinder rotate and are connected with four rubber rolls, four outsides of rubber roll rotate with four frames and are connected, four downside fronts of rubber roll are equipped with four motors, four lower extremes of motor and four fixed connection of frame, four terminal and the drive roller fixed connection of main shaft of motor, the quantity of drive roller and four rubber rolls is 2, and four symmetric distributions of drive roller and rubber roll are in the upper portion left and right sides of four frames.

Preferably, the receipts area machine includes that frame five, motor five, driving chain, sprocket, vapour expand axle and compression roller, five lower extreme left side fixedly connected with motors in the frame five, five main shaft ends of motor rotate with the driving chain to be connected, the inboard rotation of the driving chain other end is connected with the sprocket, the inside fixedly connected with drive shaft of sprocket, drive shaft outside rear portion rotates and is connected with the driving band, the driving band other end inboard rotates with vapour expand the axle to be connected, the vapour expand the axle outside rotates with the material collecting tray to be connected, vapour expand the axle downside and be equipped with the compression roller, the compression roller right-hand member rotates with frame five to be connected.

Preferably, a continuous bonding process for woven flexible tapes, applied to the continuous bonding apparatus for woven flexible tapes, is characterized in that: the method comprises the following steps:

s1: one end of the soft belt placed on the belt loading device passes through the second rubber roller of the belt pressing device;

s2, passing one end of the soft belt through the belt pressing device through the top rubber roller, the middle rubber roller and the bottom traction rubber roller of the main machine in sequence;

s3: putting a metal cylindrical water float in the soft belt between the middle rubber roller and the bottom traction rubber roller and filling the soft belt with water;

s4: enabling the soft belt passing through the bottom traction rubber roller to sequentially pass through the driving roller and the rubber roller IV on the flatcar;

s5: filling air into the soft belt between the bottom traction rubber roller and the driving roller to enable the soft belt to be in an expansion state;

and S6, connecting the soft belt with the belt winder through one end of the rubber roller IV.

Preferably, the S3 further includes:

s31: and the high-frequency heater heats the soft belt between the middle rubber roller and the bottom traction rubber roller to 88-95 ℃.

Compared with the prior art, the invention has the beneficial effects that:

1. the technology detects the water leakage and the air leakage of the woven soft belt at one time in the bonding process without additionally increasing the detection work;

2. the technology does not use any chemical medicine in the whole production process, does not produce any pollution, has zero environmental pollution and meets the environmental protection requirement in the production process.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the overall structure of the tape feeder of the present invention;

FIG. 3 is a schematic view of the overall construction of the belt press of the present invention;

FIG. 4 is a schematic diagram of the overall structure of the host according to the present invention;

FIG. 5 is a schematic view of the overall construction of the flatcar of the present invention;

fig. 6 is a schematic view of the overall structure of the belt retractor.

In the figure: 1-belt feeder, 101-frame I, 102-cylinder I, 103-lifting arm, 2-belt press, 201-frame II, 202-cylinder II, 203-rubber roller II, 204-magnetic powder brake, 3-main machine, 301-frame III, 302-top rubber roller, 303-middle rubber roller, 304-high frequency heater, 305-bottom traction rubber roller, 306-motor III, 4-flatcar, 401-frame IV, 402-motor IV, 403-driving roller, 404-cylinder IV, 405-rubber roller IV, 5-belt collecting machine, 501-frame V, 502-motor V, 503-driving chain, 504-chain wheel, 505-steam expansion shaft, 506-pressing roller, 507-driving shaft, 508-driving belt, 6-supporting roller, 7-material placing tray, 8-weaving soft belt and 9-material collecting tray.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution:

the utility model provides a continuous bonding device for weaving soft area, includes upper band ware 1, belt pressing ware 2, host computer 3, flatcar 4 and receipts tape unit 5, its characterized in that: the inner side of the upper belt device 1 is rotatably connected with a supporting roller 6, the middle part of the outer side of the supporting roller 6 is fixedly connected with a discharging disc 7, a weaving soft belt 8 is arranged on the outer side of the discharging disc 7, the left side of the upper belt device 1 is provided with a belt pressing device 2, the left side of the belt pressing device 2 is provided with a host machine 3, the left side of the host machine 3 is provided with a flat car 4, the left side of the flat car 4 is provided with a belt collecting machine 5, the left side of the belt collecting machine 5 is rotatably connected with a collecting disc 9.

The belt feeder 1 comprises a first rack 101, a first air cylinder 102 and a lifting arm 103, the first air cylinder 102 is rotatably connected to the inner side of the first rack 101, the lifting arm 103 is rotatably connected to the other end of the first air cylinder 102, the lower end of the lifting arm 103 is rotatably connected with the first rack 101, the inner side of the lifting arm 103 is rotatably connected with a supporting roller 6, the belt press 2 comprises a second rack 201, a second air cylinder 202, a second rubber roller 203 and a magnetic powder brake 204, the second air cylinder 202 is fixedly connected to the upper end of the second rack 201, the lower end of the second air cylinder 202 is rotatably connected with the second rubber roller 203, the outer side of the second rubber roller 203 is slidably connected with the second rack 201, the magnetic powder brake 204 is arranged on the lower side of the second rubber roller 203, the lower end of the magnetic powder brake 204 is fixedly connected with the second rack 201, the main machine 3 comprises a third rack 301, a top rubber roller 302, a middle rubber roller 303, a high-frequency heating machine 304, a bottom traction rubber roller 305 and a motor 306, the upper end of the third rack 301 is rotatably connected with a top rubber roller 302, the middle of the top rubber roller 302 is arranged on the lower side of the top rubber roller 302, the left end of the middle rubber roller 303 is fixedly connected with a high-frequency heater 304, the lower end of the high-frequency heater 304 is fixedly connected with a rack III 301, a motor III 306 is arranged on the lower side of the middle rubber roller 303, the lower end of the motor III 306 is fixedly connected with the rack III 301, the tail end of a main shaft of the motor III 306 is fixedly connected with a bottom traction rubber roller 305, the flatcar 4 comprises a rack IV 401, a motor IV 402, a driving roller 403, a cylinder IV 404 and a rubber roller IV 405, the upper end of the rack IV 401 is fixedly connected with a cylinder IV 404, the lower end of the cylinder IV 404 is rotatably connected with a rubber roller IV 405, the outer side of the rubber roller IV 405 is rotatably connected with the rack IV 401, the front part of the lower side of the rubber roller IV 405 is provided with a motor IV 402, the lower end of the main shaft of the motor IV 402 is fixedly connected with the driving roller 403, the driving rollers 403 and IV 405 are 2 in number, and the driving rollers 403 and IV 405 are symmetrically distributed on the left side and the right side of the upper part of the rack IV 401, the belt collecting machine 5 comprises a frame five 501, a motor five 502, a transmission chain 503, a chain wheel 504, a steam expansion shaft 505 and a pressing roller 506, the motor five 502 is fixedly connected to the left side of the lower end of the frame five 501, the tail end of a main shaft of the motor five 502 is rotatably connected with the transmission chain 503, the chain wheel 504 is rotatably connected to the inner side of the other end of the transmission chain 503, a driving shaft 507 is fixedly connected to the inner portion of the chain wheel 504, a driving belt 508 is rotatably connected to the rear portion of the outer side of the driving shaft 507, the inner side of the other end of the driving belt 508 is rotatably connected with the steam expansion shaft 505, the outer side of the steam expansion shaft 505 is rotatably connected with the material collecting tray 9, the pressing roller 506 is arranged on the lower side of the steam expansion shaft 505, and the right end of the pressing roller 506 is rotatably connected with the frame five 501.

The working process is as follows: the electric appliances are all external power supplies, the lifting arm 103 supports the soft weaving belt 8 under the action of the cylinder I102 to enable the soft weaving belt to rotate freely, the rubber roller II 203 presses the soft weaving belt 8 under the action of the cylinder II 202 to enable the soft weaving belt to be flat, the magnetic powder brake 204 provides certain tension adjustment to enable the soft weaving belt 8 to be flat before entering the top end of the host machine 3, the top rubber roller 302 clamps the soft weaving belt 8 under the action of the cylinder to enable the soft weaving belt 8 to be flat and fixed, then the soft weaving belt passes through the heating copper pipe of the high-frequency heating machine 304 after passing through the middle rubber roller 303 downwards, a water float (heat transfer pipe) is placed in the inner layer of the soft weaving belt 8 at the moment, a proper amount of clear water is added to pass through the bottom traction rubber roller 305, the bottom traction rubber roller 305 clamps the soft weaving belt 8 under the action of the cylinder, the high-frequency heating machine 304 is started, when the temperature reaches a certain value, the glue outside the inner layer of the soft weaving belt 8 starts to be molten, at the moment, the bottom traction rubber roller 305 is started, the weaving soft belt 8 is led out from the bottom of the traction rubber roller 305 at the bottom, then a proper amount of air pressure is injected into the inner layer of the weaving soft belt 8 to lead the inner layer and the woven layer of the weaving soft belt 8 to be bonded under the action of the internal air pressure and the external rubber roller pressure, the inner layer and the woven layer enter the flat car 4, after the weaving soft belt 8 enters the front end rubber roller 405 of the flat car 4, the front end rubber roller four 405 gives a certain pressure to the woven soft belt 8 under the action of the cylinder four 404, so that the inner layer and the outer layer of the woven soft belt 8 are firmly bonded, the flat carriage 4 is started, the woven soft belt 8 enters the rear end rubber roller four 405 from the front end rubber roller four 405 of the flat carriage, the process is a cooling process, the rear end rubber roller four 405 firmly presses the woven soft belt 8 under the action of the cylinder four 404, air and water are isolated, the woven soft belt 8 is shaped, the woven soft belt 8 is wound on the steam expansion shaft 505 through the compression roller 506 after being shaped from the flat carriage 4, the belt winding machine 5 is started to wind the belt, and the whole process is completed.

The continuous bonding process for the woven soft belt, which is applied to the continuous bonding device for the woven soft belt, is characterized in that: the method comprises the following steps:

s1: one end of the soft belt 8 placed on the upper belt feeder 1 passes through the second rubber roller 203 of the belt pressing device 2;

s2, passing one end of the soft belt 8 through the belt presser 2 sequentially through the top rubber roller 302, the middle rubber roller 303 and the bottom traction rubber roller 305 of the host machine 3;

s3: a metal cylindrical water float is placed in the soft belt 8 between the middle rubber roller 303 and the bottom traction rubber roller 305 and is filled with water; the diameter of the metal cylindrical water float is smaller than the diameter of the soft belt 8 after being filled with water and expanded; the adding method of the metal cylindrical water float is that the soft belt 8 is added into the soft belt 8 after passing through the middle rubber roller 303; the water adding method comprises the steps that a water gun with a sharp knife is used for puncturing the soft belt 8 between the middle rubber roller 303 and the bottom traction rubber roller 305 to inject water inwards, wherein the soft belt 8 is positioned between the middle rubber roller 303 and the bottom traction rubber roller 305; the punctured position of the soft belt 8 can be manually cut through the bottom traction rubber roller 305; the middle rubber roller 303 and the bottom traction rubber roller 305 form the soft belt 8 into a closed section;

s4: the soft belt 8 passing through the bottom traction rubber roller 305 passes through the driving roller 403 and the rubber roller four 405 on the flat car 4 in sequence;

s5: filling air into the soft belt between the bottom traction rubber roller 305 and the driving roller 403 to make the soft belt 8 in an expanded state; a section of the soft belt 8 between the bottom traction rubber roller 305 and the driving roller 403 is a closed section, the air gun with a sharp knife is used for puncturing the soft belt 8 and injecting air to enable the soft belt 8 to be in an expansion state, and manual cutting is carried out on the punctured position of the soft belt (8) through the rubber roller 405;

and S6, connecting the soft belt 8 with the belt collecting machine 5 through one end of the four rubber rollers 405.

The S3 further includes:

s31: the high-frequency heater 304 heats the soft belt 8 between the middle rubber roller 303 and the bottom traction rubber roller 305 to 88-95 ℃; here, the high-frequency heater 304 heats the soft belt 8 between the middle rubber roller 303 and the bottom traction rubber roller 305, the metal cylindrical water floater can absorb heat to further facilitate heating the water in the soft belt 8, the preferred heating temperature is 90 ℃, and at this time, the glue on one side of the film layer of the soft belt 8, which is attached to the soft belt 8, is softened at 90 ℃ and tightly adhered to the soft belt 8;

a section of the soft belt 8 injected with air, the air further adheres to the film on the soft belt 8; the whole process belongs to an automatic assembly line, and the soft belt is more convenient to bond.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.