阅读说明：本技术 一种可检测重金属成分的肉丸生产设备及其生产方法 (Production equipment and production method of meat balls capable of detecting heavy metal components ) 是由 刘志良 刘辉煌 陈德塑 陈新洲 周地宝 于 2020-12-12 设计创作，主要内容包括：本申请涉及一种可检测重金属成分的肉丸生产设备及其生产方法,一种可检测重金属成分的肉丸生产设备包括底座、设置在底座上的升降机构、设置在升降机构上的搅拌机构、设置在升降机构上的出料机构以及设置在底座上搅拌仓；所述底座上转动连接有转动台,所述搅拌机构和出料机构设置在升降机构的两侧,所述搅拌仓设有两个,所述搅拌机构和出料机构均设置在搅拌仓的内部。本申请具有在进行排料的同时,工作人员重新在搅拌机构下方的搅拌仓内部放入碎肉和辅料,在排料的同时进行打浆工作,填补了排料过程中的空档期,充分利用了时间,提高了工作效率,不需要工作人员进行手动排料,加快排料速度,节省了人力的效果。(The application relates to meat ball production equipment capable of detecting heavy metal components and a production method thereof, wherein the meat ball production equipment capable of detecting heavy metal components comprises a base, a lifting mechanism arranged on the base, a stirring mechanism arranged on the lifting mechanism, a discharging mechanism arranged on the lifting mechanism and a stirring bin arranged on the base; the base is connected with the rotation platform in a rotating mode, the stirring mechanism and the discharging mechanism are arranged on two sides of the lifting mechanism, the stirring bin is provided with two stirring bins, and the stirring mechanism and the discharging mechanism are arranged inside the stirring bin. This application has when arranging the material, and the staff puts into minced meat and auxiliary material inside the stirring storehouse of rabbling mechanism below again, carries out the making beating work when arranging the material, has filled the neutral period of arranging the material in-process, make full use of the time, improved work efficiency, do not need the staff to carry out manual row material for arrange material speed, saved the effect of manpower.)

1. A meat ball production facility of detectable heavy metal composition which characterized in that: comprises a base (1), a lifting mechanism (2) arranged on the base (1), a stirring mechanism (3) arranged on the lifting mechanism (2), a discharging mechanism (4) arranged on the lifting mechanism (2) and a stirring bin (5) arranged on the base (1);

the automatic stirring device is characterized in that a rotating table (11) is connected to the base (1) in a rotating mode, the stirring mechanism (3) and the discharging mechanism (4) are arranged on two sides of the lifting mechanism (3), the stirring bin (5) is provided with two stirring mechanisms, and the stirring mechanism (3) and the discharging mechanism (4) are arranged inside the stirring bin (5).

2. The equipment for producing meat balls capable of detecting heavy metal components, according to claim 1, is characterized in that: the inside of base (1) is equipped with rotation motor (12), the power output shaft and the rotation platform (11) fixed connection of rotation motor (12), the upper surface at rotation platform (11) is fixed in stirring storehouse (5).

3. The equipment for producing meat balls capable of detecting heavy metal components, according to claim 1, is characterized in that: the lifting mechanism (2) comprises a fixed seat (21) fixed on the base (1), a lifting guide rail (22) arranged on the fixed seat (21), a lifting frame (23) connected to the lifting guide rail (22) in a sliding manner and a cylinder (24) fixed on the fixed seat (21); lifting guide (22) are equipped with two, the equal vertical setting of lifting guide (22), be equipped with the clearance between lifting guide (22), cylinder (24) set up between lifting guide (22), the piston rod and crane (23) fixed connection of cylinder (24).

4. The equipment for producing meat balls capable of detecting heavy metal components, according to claim 3, is characterized in that: the middle position of the lifting frame (23) is coincided with the lifting guide rail (22), the lifting frame (23) is horizontally arranged, and the stirring mechanism (3) and the discharging mechanism (4) are respectively arranged on two sides of the lifting rail (22) and are symmetrical about the lifting guide rail (22).

5. The equipment for producing meat balls capable of detecting heavy metal components, according to claim 4, is characterized in that: the stirring mechanism (3) comprises a stirring motor (31) fixed on the upper surface of the lifting frame (23), a stirring shaft (32) fixedly connected with a power output shaft of the stirring motor (31), and a stirring rod (33) fixed on the stirring shaft (32); the stirring shaft (32) is vertically arranged, the stirring rod (33) is horizontally arranged, and the stirring rod (33) is provided with multiple layers and is arranged inside the stirring bin (5).

6. The equipment for producing meat balls capable of detecting heavy metal components, according to claim 4, is characterized in that: the discharging mechanism (4) comprises a first discharging pipe (41) arranged on the lifting frame (23), a second discharging pipe (42) connected to the first discharging pipe (41), a first packing auger (43) arranged inside the first discharging pipe (41), a second packing auger (44) arranged inside the second discharging pipe (42) and a discharging motor (45) for providing power for the first packing auger (43); first discharging pipe (41) level sets up, the feed inlet setting of second discharging pipe (42) is in the inside in stirring storehouse (5), first auger (43) are passed through flexible axle (46) with second auger (44) and are connected.

7. The equipment for producing meat balls capable of detecting heavy metal components, according to claim 6, is characterized in that: the discharge gate of first discharging pipe (41) is stretched out to the one end of first auger (43), discharging motor (45) are fixed on the pipe wall of first discharging pipe (41) discharge gate, the power output shaft of discharging motor (45) and the one end fixed connection of first auger (43).

8. The equipment for producing meat balls capable of detecting heavy metal components, according to claim 1, is characterized in that: the bottom in stirring storehouse (5) is equipped with pneumatic cylinder (51), the top of pneumatic cylinder (51) is fixed with horizontally lift seat (52), the side of lift seat (52) and the inner wall laminating in stirring storehouse (5).

9. A production method of meat balls is characterized by comprising the following steps:

putting the minced meat and the auxiliary materials into a stirring bin (5) below a stirring mechanism (3), and starting a stirring motor (31);

after the minced meat is stirred into meat pulp, the stirring motor (31) is closed, the cylinder (24) is started to lift the lifting frame (23), the stirring mechanism (3) and the discharging structure (4), the rotating motor (12) is started to exchange the positions of the two stirring bins (5), then the cylinder (24) is lowered, and the minced meat and auxiliary materials are placed in the stirring bin (5) below the stirring mechanism (3) again;

starting the stirring motor (31) and the discharging motor (45).

10. A method of producing meat balls as claimed in claim 9, wherein: in the step c, after the discharging motor (45) is started, the worker starts the hydraulic cylinder (51) according to the condition of meat pulp in the stirring bin (5), and slowly lifts the lifting seat (52).

Technical Field

The application relates to the field of meat ball production, in particular to meat ball production equipment capable of detecting heavy metal components and a production method thereof.

Background

Meatballs generally refer to spherical food products made from shredded meat. In the existing production process, a plurality of devices are used to form a production line for flow production. The equipment comprises a chopper mixer, a beater and a forming machine, wherein in the actual production process, production materials sequentially pass through the chopper mixer, the beater and the forming machine and are subjected to the working procedures of crushing, beating, forming and the like.

The inventors consider that there is a drawback to the related art among the above. After the production materials complete the pulping process in the pulping machine, the production materials need workers to manually carry the production materials to the forming machine for forming, manpower is wasted, and efficiency is low.

Disclosure of Invention

In order to save manpower and improve production efficiency, the application provides a meat ball production device capable of detecting heavy metal components and a production method thereof.

In a first aspect, the application provides a meat ball production device capable of detecting heavy metal components, which adopts the following technical scheme:

a meat ball production device capable of detecting heavy metal components comprises a base, a lifting mechanism arranged on the base, a stirring mechanism arranged on the lifting mechanism, a discharging mechanism arranged on the lifting mechanism and a stirring bin arranged on the base;

the base is connected with the rotation platform in a rotating mode, the stirring mechanism and the discharging mechanism are arranged on two sides of the lifting mechanism, the stirring bin is provided with two stirring bins, and the stirring mechanism and the discharging mechanism are arranged inside the stirring bin.

By adopting the technical scheme, when pulping is carried out, a worker puts the minced meat and the auxiliary materials into the stirring bin below the stirring mechanism at present to carry out pulping treatment; after pulping is completed, a worker raises the stirring mechanism and the discharging mechanism by using the lifting mechanism, then rotates the rotating table, exchanges the positions of the two stirring bins, places the stirring mechanism and the discharging mechanism into the two stirring bins by using the lifting mechanism, starts the discharging mechanism, and discharges meat pulp in the stirring bins; when arranging the material, the staff puts into minced meat and auxiliary material in stirring storehouse inside below rabbling mechanism again, carries out the making beating work when arranging the material, has filled the neutral period of arranging the material in-process, make full use of the time, improved work efficiency, do not need the staff to carry out manual row material for arrange material speed, saved the manpower.

Optionally, a rotating motor is arranged inside the base, a power output shaft of the rotating motor is fixedly connected with the rotating table, and the stirring bin is fixed on the upper surface of the rotating table.

Through adopting above-mentioned technical scheme, after the making beating is accomplished, the staff only need start the rotation motor just can rotate the platform, realizes two stirring storehouse transposition, saves time for work afterwards, also reduces staff's intensity of labour simultaneously.

Optionally, the lifting mechanism comprises a fixed seat fixed on the base, a lifting guide rail arranged on the fixed seat, a lifting frame connected to the lifting guide rail in a sliding manner, and an air cylinder fixed on the fixed seat; the lifting guide rails are arranged in two numbers, the lifting guide rails are arranged vertically, gaps are arranged between the lifting guide rails, the air cylinder is arranged between the lifting guide rails, and a piston rod of the air cylinder is fixedly connected with the lifting frame.

Through adopting above-mentioned technical scheme, when needs lift rabbling mechanism and discharge mechanism, the staff only need the actuating cylinder can, the piston rod of cylinder can drive crane, rabbling mechanism and discharge mechanism and rise or descend.

Optionally, the middle position of the lifting frame coincides with the lifting guide rail, the lifting frame is horizontally arranged, and the stirring mechanism and the discharging mechanism are respectively arranged on two sides of the lifting track and are symmetrical about the lifting guide rail.

Through adopting above-mentioned technical scheme, when rotating the revolving stage, because rabbling mechanism and discharge mechanism are about elevating system symmetry, the staff only need control to rotate the motor and drive the revolving stage and rotate half a circle can, make things convenient for staff's control.

Optionally, the stirring mechanism comprises a stirring motor fixed on the upper surface of the lifting frame, a stirring shaft fixedly connected with a power output shaft of the stirring motor, and a stirring rod fixed on the stirring shaft; the stirring shaft is vertically arranged, the stirring rod is horizontally arranged, and the stirring rod is provided with multiple layers and is arranged inside the stirring bin.

Through adopting above-mentioned technical scheme, when making beating, the staff starts agitator motor, and agitator motor drives (mixing) shaft and puddler and rotates, and the inside minced meat and the auxiliary material of stirring storehouse are strikeed to the puddler when rotating, are beaten into the meat thick liquid to the inside minced meat in stirring storehouse.

Optionally, the discharging mechanism comprises a first discharging pipe arranged on the lifting frame, a second discharging pipe connected to the first discharging pipe, a first packing auger arranged inside the first discharging pipe, a second packing auger arranged inside the second discharging pipe, and a discharging motor for providing power for the first packing auger; the first discharging pipe is horizontally arranged, the feeding hole of the second discharging pipe is arranged inside the stirring bin, and the first packing auger is connected with the second packing auger through a flexible shaft.

Through adopting above-mentioned technical scheme, when carrying out the ejection of compact. The staff starts ejection of compact motor, and ejection of compact motor drives first hank dragon and rotates, and first hank dragon drives the second auger under the drive of flexible axle and rotates, and the inside meat thick liquid in stirring storehouse gets into inside second discharging pipe and the first discharging pipe under the promotion of auger, finally is sent to in the next preparation process.

Optionally, the one end of first auger stretches out the discharge gate of first discharging pipe, the ejection of compact motor is fixed on the pipe wall of first discharging pipe discharge gate, the power output shaft of ejection of compact motor and the one end fixed connection of first auger.

Through adopting above-mentioned technical scheme, fix ejection of compact motor on the discharge gate lateral wall of first discharging pipe can consolidate ejection of compact motor, prevent that first flood dragon from taking place to warp because of the gravity of ejection of compact motor, guarantee ejection of compact effect and discharging efficiency.

Optionally, the bottom in stirring storehouse is equipped with the pneumatic cylinder, the top of pneumatic cylinder is fixed with the horizontally lift seat, the side of lift seat and the inner wall laminating in stirring storehouse.

Through adopting above-mentioned technical scheme, along with the reduction of the inside meat thick liquid in stirring storehouse at ejection of compact in-process, the height of meat thick liquid can descend gradually, and at this moment the staff starts the pneumatic cylinder, and the slip casting of lift seat under the promotion of pneumatic cylinder rises, and the height of meat thick liquid also rises gradually, can guarantee that the inside second auger of second ejection of compact pipe can contact the meat thick liquid always, guarantees discharging efficiency.

In a second aspect, the application provides a method for producing meat balls, which adopts the following technical scheme:

a production method of meat balls comprises the following steps:

a. placing the minced meat and the auxiliary materials into a stirring bin below a stirring mechanism, and starting a stirring motor;

b. after the minced meat is stirred into meat pulp, the stirring motor is turned off, the air cylinder is started to lift the lifting frame together with the stirring mechanism and the discharging structure, the rotating motor is started to exchange the positions of the two stirring bins, then the air cylinder is lowered, and the minced meat and the auxiliary materials are placed in the stirring bin below the stirring mechanism again;

c. starting the stirring motor and the discharging motor.

Optionally, in the step b, after the discharging motor is started, the worker starts the hydraulic cylinder according to the condition of meat pulp in the stirring bin, and slowly raises the lifting seat.

In summary, the present application includes at least one of the following beneficial technical effects:

1. when pulping is carried out, a worker puts minced meat and auxiliary materials into a stirring bin below a stirring mechanism at present to carry out pulping treatment; after pulping is completed, a worker raises the stirring mechanism and the discharging mechanism by using the lifting mechanism, then rotates the rotating table, exchanges the positions of the two stirring bins, places the stirring mechanism and the discharging mechanism into the two stirring bins by using the lifting mechanism, starts the discharging mechanism, and discharges meat pulp in the stirring bins; when discharging is carried out, the working personnel put the minced meat and the auxiliary materials into the stirring bin below the stirring mechanism again, and pulping is carried out while discharging, so that the neutral period in the discharging process is filled, the time is fully utilized, the working efficiency is improved, the working personnel do not need to carry out manual discharging, the discharging speed is accelerated, and the labor is saved;

2. when discharging. The working personnel start the discharging motor, the discharging motor drives the first auger to rotate, the first auger drives the second auger to rotate under the driving of the flexible shaft, meat pulp in the stirring bin enters the second discharging pipe and the first discharging pipe under the driving of the auger, and finally is sent to the next manufacturing procedure;

3. along with the reduction of the inside meat thick liquid in stirring storehouse at ejection of compact in-process, the height of meat thick liquid can descend gradually, and at this moment the staff starts the pneumatic cylinder, and the slip casting of lift seat under the promotion of pneumatic cylinder rises, and the height of meat thick liquid also rises gradually, can guarantee that the inside second auger of second ejection of compact can contact the meat thick liquid always, guarantees discharging efficiency.

Drawings

Fig. 1 is a schematic perspective view of an embodiment of the present application.

Fig. 2 is a schematic diagram of an internal structure of an embodiment of the present application.

Description of reference numerals: 1. a base; 11. a rotating table; 12. rotating the motor; 2. a lifting mechanism; 21. a fixed seat; 22. a lifting guide rail; 23. a lifting frame; 24. a cylinder; 3. a stirring mechanism; 31. a stirring motor; 32. a stirring shaft; 33. a stirring rod; 4. a discharging mechanism; 41. a first discharge pipe; 42. a second discharge pipe; 43. a first auger; 44. a second auger; 45. a discharging motor; 46. a flexible shaft; 5. a stirring bin; 51. a hydraulic cylinder; 52. a lifting seat.

Detailed Description

The present application is described in further detail below with reference to figures 1-2.

The embodiment of the application discloses a meat ball production device capable of detecting heavy metal components.

Referring to fig. 1, a meat ball production device capable of detecting heavy metal components comprises a base 1, two stirring bins 5 fixed on the base 1, a lifting mechanism 2 fixed on the base 1, a stirring mechanism 3 fixed on the lifting mechanism 2, and a discharging mechanism 4. The base 1 is rotatably connected with a rotating platform 11, the stirring bins 5 are welded at two ends of the same diameter on the rotating platform 11, and the stirring mechanism 3 and the discharging mechanism 4 are respectively arranged inside the two stirring bins 5.

When beating, the staff puts the minced meat and auxiliary material into stirring storehouse 5 below the rabbling mechanism 3 earlier inside, starts rabbling mechanism 3. After the inside minced meat in stirring storehouse 5 was beaten into the meat thick liquid, the staff used elevating system 2 to rise rabbling mechanism 3 and discharge mechanism 4, rotated revolving stage 11 again and exchanged the position with two stirring storehouses 5, later descended rabbling mechanism 3 and discharge mechanism 4 to the inside in stirring storehouse 5 again. Starting the discharging mechanism 4, and discharging the meat pulp in the stirring bin 5 below the discharging mechanism 4.

In the discharging process, the staff can put the minced meat and the auxiliary materials into the stirring bin 5 below the stirring mechanism 3 again, and the next pulping work is carried out while discharging. According to the sample application embodiment device, the meat pulp in the stirring bin 5 can be taken out without manual work of workers, the working efficiency is improved, the working time can be reasonably utilized, the production efficiency is effectively improved, and the manpower is saved.

Referring to fig. 2, a rotating motor 12 is installed inside the base 1 by using bolts, a rotating table 11 is arranged on the upper surface of the base 1, a plane bearing is arranged between the rotating table 11 and the base 1, a power output shaft of the rotating motor 12 is connected with the rotating table 11 through a spline, and the rotating table 11 is horizontally arranged. When the working personnel need to rotate the rotating platform 11, only the rotating motor 12 needs to be started, so that the labor intensity of the working personnel can be reduced, and the labor efficiency of the working personnel can be improved.

The lifting mechanism 2 comprises fixing seats 21 welded at two ends of the upper portion of the side face of the base 1, two lifting guide rails 22 are welded at the middle position of the top of the fixing seats 21, the two lifting guide rails 22 are vertically arranged, a certain gap is reserved between the two lifting guide rails 22, and a horizontal lifting frame 23 is matched on the lifting guide rails 22 in a sliding mode. And is matched with the lifting guide rail 22 at the middle position of the lifting frame 23. The stirring mechanism 3 and the discharging mechanism 4 are symmetrically arranged on the lifting frame 23 about the lifting guide rails 22, the air cylinder 24 is arranged on the fixed seat 21, the bottom of the air cylinder 24 is arranged at the gap between the two lifting guide rails 22, and the piston rod of the air cylinder 24 is arranged on the lower surface of the lifting frame 23.

After beating is completed, a worker lifts the lifting frame 23 together with the stirring mechanism 3 and the discharging mechanism 4 by using the air cylinder 24, and lowers the lifting frame 23 together with the stirring mechanism 3 and the discharging mechanism 4 by using the air cylinder 24 after the two stirring bins 5 are in place, so that beating and discharging are performed.

Referring to fig. 2, the stirring mechanism 3 includes a stirring motor 31 mounted on the crane 23 using bolts, a stirring shaft 32 coupled to a power output shaft of the stirring motor 31 through a coupling, and a stirring rod 33 welded to a side of the stirring shaft 32 perpendicular to the stirring shaft 32. The stirring shaft 32 is arranged at the center of the stirring bin 5, and the stirring rod 33 is provided with a plurality of layers.

When beating, the staff starts agitator motor 31, and agitator shaft 32 and puddler 33 rotate together in agitator motor 31's power take off shaft drive (mixing) shaft, and puddler 33 will be constantly hammering the inside minced meat and the auxiliary material of stirring storehouse 5, and the minced meat that is inside until stirring storehouse 5 becomes the meat thick liquid.

Referring to the other 2, the discharging mechanism 4 comprises a first discharging pipe 41 horizontally welded on the upper surface of the fixed base 21, a second discharging pipe 42 welded at the inlet of the first discharging pipe 41, a first auger 43 arranged inside the first discharging pipe 41, a second auger 44 arranged inside the second discharging pipe 42, and a discharging motor 45 fixed on the wall of the discharging pipe of the first discharging pipe 41. One end of the first packing auger 43 extends out of the discharge hole of the first discharge pipe 41, the first packing auger 43 is fixed on a power output shaft of a discharge motor 45 through a coupler, and the first packing auger 43 and the second packing auger 44 are connected together through a flexible shaft 46.

When the meat thick liquid that will stir 5 insides is discharged as needs, the staff starts ejection of compact motor 45, and ejection of compact motor 45 drives first auger 43 and rotates, and first flood dragon passes through flexible axle 46 and drives second auger 44 and rotate. When the meat pulp in the stirring bin 5 meets the second packing auger 44, the meat pulp can enter the second discharge pipe 42 and the first discharge pipe 41 under the pushing action of the second packing auger 44, and finally is conveyed to the next working procedure.

Referring to fig. 2, the top of the mixing bin 5 is lower than the lower surface of the fixing base 2121, a hydraulic cylinder 51 is fixed to the middle of the bottom of the mixing bin 5 by using a bolt, and a lifting base 52 is fixed to the top of the hydraulic cylinder 51. The lifting seat 52 is horizontally arranged, the shape of the lifting seat 52 is matched with the shape of the inner wall of the stirring bin 5, and the lifting seat 52 is in interference fit with the stirring bin 5.

During the ejection of compact, along with the inside meat thick liquid of stirring storehouse 5 reduces, the height of meat thick liquid will descend, and at this moment the staff uses pneumatic cylinder 51 to lift seat 52, improves the height of meat thick liquid, makes the inside second auger 44 of second discharging pipe 42 can contact the meat thick liquid, and it is smooth and easy to make the ejection of compact of stirring storehouse 5, has improved the work efficiency of this application embodiment device.

The implementation principle of the meat ball production equipment capable of detecting heavy metal components in the embodiment of the application is as follows: before pulping, putting the minced meat and the auxiliary materials into a stirring bin 5 below a stirring mechanism 3, and starting the stirring mechanism 3; after the minced meat is beaten into meat pulp, the worker stops the stirring mechanism 3, lifts the stirring mechanism 3 and the discharging mechanism 4 by using the lifting mechanism 2, and then starts the rotating motor 12 to interchange the positions of the two stirring bins 5; then, the stirring mechanism 3 and the discharging mechanism 4 are lowered, the discharging motor 45 is started, and meat pulp in the stirring bin 5 below the discharging mechanism 4 is discharged; when discharging, the worker puts the minced meat and the auxiliary materials into the stirring bin 5 below the stirring mechanism 3, and the beating work is repeated.

The embodiment of the application also discloses a production method of the meat balls. A production method of meat balls comprises the following steps:

a. putting the minced meat and the auxiliary materials into a stirring bin 5 below a stirring mechanism 3, and starting a stirring motor 31;

b. after the ground meat is stirred into meat pulp, the stirring motor 31 is closed, the air cylinder 24 is started to lift the lifting frame 23 together with the stirring mechanism 3 and the discharging structure, the rotating motor 12 is started to exchange the positions of the two stirring bins 5, then the air cylinder 24 is lowered, and the ground meat and auxiliary materials are placed in the stirring bin 5 below the stirring mechanism 3 again;

c. the stirring motor 31 and the discharging motor 45 are started.

In the step b, after the discharging motor 45 is started, the worker starts the hydraulic cylinder 51 according to the condition of the meat slurry inside the stirring bin 5, and slowly lifts the lifting seat 52.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.