阅读说明：本技术 一种无缝集成吊顶安装工艺及无缝集成吊顶 (Seamless integrated ceiling mounting process and seamless integrated ceiling ) 是由 俞宏 于 2020-12-31 设计创作，主要内容包括：本发明公开了一种无缝集成吊顶安装工艺及无缝集成吊顶,无缝集成吊顶安装工艺包括以下步骤S10：将龙骨支架安装于天花板处；S11：将若干基材板平铺且固定于龙骨支架下,且相邻的基材板相互锁合对接；S12：判断单片面料是否能覆盖所有基材板；若是,S13：则将单片面料平铺且粘贴于基材板朝下的一面处,以覆盖所有基材板；若否,S14：则将不少于两片的面料拼接且粘贴于基材板朝下的一面处,并使相邻的面料合缝对接,且相邻面料对接的接头与相邻基材板对接的接头交错,以覆盖所有基材板。无缝集成吊顶的若干块基材板依次锁合对接形成基材层；面料覆盖相邻基材板对接的接头。本发明具有能达到无缝效果,且接头处光滑、平整无痕迹的优点。(The invention discloses a seamless integrated ceiling mounting process and a seamless integrated ceiling, wherein the seamless integrated ceiling mounting process comprises the following steps of S10: installing a keel bracket at a ceiling; s11: flatly paving and fixing a plurality of base material plates below the keel bracket, wherein the adjacent base material plates are mutually locked and butted; s12: judging whether the single fabric can cover all the substrate plates; if yes, S13: then the single-piece fabric is spread and stuck on the downward surface of the substrate plate to cover all the substrate plates; if not, S14: and splicing at least two pieces of fabrics and sticking the fabrics to the downward surface of the substrate plate, seaming and butting adjacent fabrics, and staggering the joint of the butt joint of the adjacent fabrics and the joint of the butt joint of the adjacent substrate plate to cover all the substrate plates. A plurality of substrate plates of the seamless integrated suspended ceiling are sequentially locked and butted to form a substrate layer; the fabric covers the butt joint of the adjacent substrate plates. The invention has the advantages of seamless effect, smooth joint, flatness and no trace.)

1. The installation process of the seamless integrated ceiling is characterized by comprising the following steps of:

s10: installing a keel bracket at a ceiling;

s11: flatly paving and fixing a plurality of base material plates below the keel bracket, wherein the adjacent base material plates are mutually locked and butted;

s12: judging whether the single fabric can cover all the substrate plates;

if yes, S13: then the single-piece fabric is spread and stuck on the downward surface of the substrate plate to cover all the substrate plates;

if not, S14: and splicing at least two pieces of fabrics and sticking the fabrics to the downward surface of the substrate plate, seaming and butting adjacent fabrics, and staggering the joint of the butt joint of the adjacent fabrics and the joint of the butt joint of the adjacent substrate plate to cover all the substrate plates.

2. The process of installing a seamless integrated ceiling according to claim 1, wherein step S13 comprises the steps of:

coating an adhesive on the downward surface of the substrate plate or the surface of the fabric;

covering the single piece of fabric on the downward surface of the base material plate until the single piece of fabric is adhered on the downward surface of the base material plate so as to cover all the base material plates;

step S14 includes the following steps:

coating an adhesive on the downward surface of the substrate plate or the surface of the fabric;

splicing at least two pieces of fabrics, covering the fabric on the downward surface of the substrate plate until each piece of fabric is stuck on the downward surface of the substrate plate, jointing adjacent fabrics in a joint manner, and enabling the joint of the butt joint of the adjacent fabrics to be staggered with the joint of the butt joint of the adjacent substrate plates so as to cover all the substrate plates.

3. The process of installing a seamless integrated ceiling according to claim 2, wherein the adhesive is sprayed on the downward facing side of the substrate or the facing side in steps S13 and S14.

4. The installation process of a seamless integrated ceiling as claimed in claim 2, wherein in steps S13 and S14, the adhesive is construction specific glue.

5. The process of installing a seamless integrated ceiling according to claim 1, further comprising the following steps before step S13:

fixing a binder on one surface of the substrate plate or one surface of the fabric, and covering a protective film on the surface of the binder;

step S13 includes the following steps:

tearing the protective film;

covering the single piece of fabric on the downward surface of the base material plate until the single piece of fabric is adhered on the downward surface of the base material plate so as to cover all the joints butted by the adjacent base material plates;

step S14 includes the following steps:

tearing the protective film;

splicing at least two pieces of fabrics, covering the fabric on the downward surface of the substrate plate until each piece of fabric is stuck on the downward surface of the substrate plate, jointing adjacent fabrics in a joint manner, and enabling the joints butted by the adjacent fabrics to be staggered with the joints butted by the adjacent substrate plates.

6. The process of installing a seamless integrated ceiling according to claim 1, wherein the substrate board is fixed under the keel support by stainless steel fixing pieces at step S11.

7. A seamless integrated suspended ceiling is characterized by comprising a plurality of substrate plates and a fabric; a first locking groove is formed in one side of the base material plate, and a second locking groove is formed in the other side of the base material plate; the first locking groove and the second locking groove can be locked with each other or unlocked with each other; the plurality of substrate plates are sequentially locked and butted through the first locking groove and the second locking groove to form a substrate layer; the number of the fabrics is one or more than two; when the number of the fabrics is single, the single fabrics are tiled and adhered to one surface of the substrate layer to cover all the joints butted by the adjacent substrate plates; when the quantity of surface fabric is no less than two, each surface fabric concatenation and paste in the one side of substrate layer, adjacent surface fabric joint butt joint, and the joint of adjacent surface fabric butt joint sets up with the joint of adjacent substrate board butt joint is crisscross.

8. The seamless integrated ceiling of claim 7, wherein the fabric is adhered to one side of the substrate layer by construction specific glue.

9. The seamless integrated ceiling of claim 7, further comprising a keel support for mounting at a ceiling; the base material board is fixed under the keel bracket, and the face that the base material board is used for supplying the surface fabric to paste sets up down.

10. The seamless integrated ceiling of claim 7, wherein the facing is made of a synthetic material having a composition comprising PET and PVC.

Technical Field

The invention relates to the field of integrated ceilings, in particular to a seamless integrated ceiling mounting process and a seamless integrated ceiling.

Background

At present, ceiling materials in the market are all produced into small finished boards, PET fabric or PVC fabric with equal size is adhered to the surface of each finished board, and when a ceiling needs to be manufactured, the ceiling materials are transported to a site for splicing.

When the finished boards are spliced, in order to prevent the finished boards from expanding along with the change of temperature and causing the adjacent finished boards to be mutually extruded, therefore, gaps with a certain level are reserved when the finished boards are spliced, at present, most white suspended ceilings are used in the market, the gaps between the suspended ceilings are obvious, and defects are often brought to people and are not good in the sense of the people; and the spliced finished plate shrinks along with the change of the temperature, and the gap gradually becomes larger, so that the seamless in the true sense cannot be formed.

In addition, the PVC fabric adhered to the surface of the finished board contains a softening agent, is easy to become brittle and difficult to store, and is easy to pilling when being combined with a PVC board, and the PET fabric adhered to the surface of the finished board has burrs, is easy to absorb water and is difficult to clean.

Disclosure of Invention

Therefore, a seamless integrated ceiling mounting process and a seamless integrated ceiling are needed to be provided, so that the problem that in the prior art, the ceiling always has a gap, and the gap can be enlarged along with expansion caused by heat and contraction caused by cold of plates is solved.

To achieve the above object, the inventors provide a seamless integrated ceiling installation process, comprising the steps of:

s10: installing a keel bracket at a ceiling;

s11: flatly paving and fixing a plurality of base material plates below the keel bracket, wherein the adjacent base material plates are mutually locked and butted;

s12: judging whether the single fabric can cover all the substrate plates;

if yes, S13: then the single-piece fabric is spread and stuck on the downward surface of the substrate plate to cover all the substrate plates;

if not, S14: and splicing at least two pieces of fabrics and sticking the fabrics to the downward surface of the substrate plate, seaming and butting adjacent fabrics, and staggering the joint of the butt joint of the adjacent fabrics and the joint of the butt joint of the adjacent substrate plate to cover all the substrate plates.

As a preferable configuration of the present invention, step S13 includes the steps of:

coating an adhesive on the downward surface of the substrate plate or the surface of the fabric;

covering the single piece of fabric on the downward surface of the base material plate until the single piece of fabric is adhered on the downward surface of the base material plate so as to cover all the base material plates;

step S14 includes the following steps:

coating an adhesive on the downward surface of the substrate plate or the surface of the fabric;

splicing at least two pieces of fabrics, covering the fabric on the downward surface of the substrate plate until each piece of fabric is stuck on the downward surface of the substrate plate, jointing adjacent fabrics in a joint manner, and enabling the joint of the butt joint of the adjacent fabrics to be staggered with the joint of the butt joint of the adjacent substrate plates so as to cover all the substrate plates.

In a preferred configuration of the present invention, the adhesive is sprayed on the surface of the base material plate facing downward or the surface of the fabric by spraying in steps S13 and S14.

As a preferable configuration of the present invention, in steps S13 and S14, the adhesive is a construction-dedicated adhesive.

As a preferred structure of the present invention, step S13 is preceded by the following steps:

fixing a binder on one surface of the substrate plate or one surface of the fabric, and covering a protective film on the surface of the binder;

step S13 includes the following steps:

tearing the protective film;

covering the single piece of fabric on the downward surface of the base material plate until the single piece of fabric is adhered on the downward surface of the base material plate so as to cover all the joints butted by the adjacent base material plates;

step S14 includes the following steps:

tearing the protective film;

splicing at least two pieces of fabrics, covering the fabric on the downward surface of the substrate plate until each piece of fabric is stuck on the downward surface of the substrate plate, jointing adjacent fabrics in a joint manner, and enabling the joints butted by the adjacent fabrics to be staggered with the joints butted by the adjacent substrate plates.

As a preferable structure of the present invention, in step S11, the base material plate is fixed under the keel support by a stainless steel fixing piece.

Be different from prior art, above-mentioned technical scheme seamless integrated furred ceiling mounting process, direct will not paste the substrate board that has the surface fabric and install under the fossil fragments support, after laying the substrate board under the fossil fragments support, cover the surface fabric again and paste in substrate board one side department down, then can select the joint position of adjacent surface fabric according to the demand, therefore, can be when the installation surface fabric, the selection staggers the joint of adjacent surface fabric and adjacent substrate board, the surface fabric then can cover the gap of adjacent substrate, adjacent surface fabric adopts the concatenation mode of joint close butt joint, closely the butt joint of adjacent surface fabric is in the same place promptly, do not leave the gap, also do not overlap, thereby whole integrated furred ceiling reaches seamless effect, the furred ceiling surface is level and smooth and does not have the vestige.

The invention also provides a seamless integrated ceiling, which comprises a plurality of substrate plates and fabrics; a first locking groove is formed in one side of the base material plate, and a second locking groove is formed in the other side of the base material plate; the first locking groove and the second locking groove can be locked with each other or unlocked with each other; the plurality of substrate plates are sequentially locked and butted through the first locking groove and the second locking groove to form a substrate layer; the number of the fabrics is one or more than two; when the number of the fabrics is single, the single fabrics are tiled and adhered to one surface of the substrate layer to cover all the joints butted by the adjacent substrate plates; when the quantity of surface fabric is no less than two, each surface fabric concatenation and paste in the one side of substrate layer, adjacent surface fabric joint butt joint, and the joint of adjacent surface fabric butt joint sets up with the joint of adjacent substrate board butt joint is crisscross.

In a preferred structure of the invention, the fabric is adhered to one surface of the substrate layer by construction-specific glue.

As a preferable structure of the present invention, the ceiling-mounted; the base material board is fixed under the keel bracket, and the face that the base material board is used for supplying the surface fabric to paste sets up down.

As a preferable structure of the present invention, the base material plate is fixed under the keel bracket by a stainless steel fixing piece.

As a preferable structure of the present invention, the fabric is made of a synthetic material, and the components of the synthetic material include PET and PVC.

Different from the prior art, in the seamless integrated ceiling of the technical scheme, the substrate plate without the fabric can be spliced into the substrate layer in one step, the fabric can be covered and adhered to the downward surface of the substrate plate in the next step, and when the single fabric can completely cover the whole substrate layer, all joints of the substrate layer can be covered by the single fabric, so that the seamless integration is realized; when at least two fabrics are needed to cover the whole base material layer, the joint positions of the adjacent fabrics can be selected according to requirements. Consequently, can select to stagger the joint of adjacent surface fabric and the joint of adjacent substrate board, the surface fabric then can cover the gap of adjacent substrate, and adjacent surface fabric adopts the joint close butt joint, and adjacent surface fabric is close butt joint together promptly, does not leave the gap, also does not overlap to whole integrated furred ceiling reaches seamless effect, and the furred ceiling surface is level and smooth no trace.

Drawings

FIG. 1 is a flow diagram of a process for installing a seamless integrated ceiling according to one embodiment of the present invention;

FIG. 2 is an exploded view of an embodiment of the present invention directed to a seamless integrated ceiling;

fig. 3 is a block diagram of a seamless integrated ceiling according to one embodiment of the present invention.

Description of reference numerals:

1. a keel support;

2. a substrate board;

3. fabric;

4. a binder;

5. a ceiling panel.

Detailed Description

To explain technical contents, structural features, and objects and effects of the technical solutions in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.

Referring to fig. 1, the invention provides a seamless integrated ceiling installation process, which is used for installing a ceiling, in particular to a seamless integrated ceiling with a seamless surface.

In a specific embodiment, the installation process of the seamless integrated ceiling comprises the following steps:

s10: installing the keel bracket 1 at the ceiling 5;

s11: flatly paving and fixing a plurality of base material plates 2 below the keel bracket 1, wherein the adjacent base material plates 2 are mutually locked and butted;

s12: judging whether the single fabric 3 can cover all the base material plates 2 or not;

if yes, S13: the single-piece fabric 3 is spread and stuck on the downward surface of the substrate board 2 to cover all the substrate boards 2;

if not, S14: at least two pieces of fabrics 3 are spliced and stuck on the downward surface of the substrate plates 2, the adjacent fabrics 3 are jointed and butted, and the joint of the butt joint of the adjacent fabrics 3 is staggered with the joint of the butt joint of the adjacent substrate plates 2 to cover all the substrate plates 2.

Before installing base material board 2, need install earlier in ceiling 5 and be used for fixed base material board 2' S fossil fragments support 1, step S10, after having installed fossil fragments support 1, then can install base material board 2, base material board 2 is blocky, needs splice by one, until all spreading base material board 2 with whole ceiling 5, replaces the ceiling 5 that originally has crossbeam and longeron in the house. Therefore, after step S10 is completed, step S11 is required to be performed, in order to ensure the stability of the substrate plates 2, it is necessary to fix the adjacent substrate plates 2 to the keel support 1, and to make the adjacent substrate plates 2 lock and butt with each other by the locking slot, and the adjacent substrate plates 2 can be locked with each other or unlocked with each other, that is, when the substrate plates 2 are installed, the adjacent substrate plates 2 can be locked with each other, and when the substrate plates 2 need to be detached, the adjacent substrate plates 2 can be unlocked.

In order to fix the base material plate 2 at the keel support 1, in a further embodiment, the base material plate 2 is fixed under the keel support 1 by a stainless steel fixing piece in step S11.

The substrate board 2 used in the seamless integrated ceiling mounting process can be a product board which is used as the substrate board 2 at present, and also can be a special product board which is not pasted with the fabric 3, after the substrate board 2 is mounted, the substrate board 2 forms a flat substrate layer, and the fabric 3 with the size far larger than that of the single substrate board 2 can be pasted on the downward surface of the substrate layer.

Because different house inner spaces are different, the user can choose how to paste surface fabric 3 according to the actual size of ceiling 5, therefore, need to judge that the volume that actual substrate board 2 paved needs can be covered by several pieces of surface fabric 3, need carry out step S12 promptly, after judging the completion, then lay surface fabric 3 according to actual conditions.

If the ceiling 5 is not very large, a large-area single piece of fabric 3 may cover the entire substrate layer, and at this time, the single piece of fabric 3 may cover all joints of the adjacent substrate plates 2 (i.e., the positions where the adjacent substrate plates 2 border) to achieve a true seamless state, i.e., step S13.

If the ceiling 5 is large in size and a single piece of fabric 3 cannot cover all the substrate plates 2, multiple pieces of fabric 3 with a large area can be used, the number of pieces of fabric 3 to be used is reduced as much as possible, when two or more pieces of fabric 3 are used to cover the substrate layer, at least two pieces of fabric 3 are spliced and stuck to the downward surface of the substrate plate 2, and the adjacent pieces of fabric 3 are abutted in a joint manner, and the joint where the adjacent pieces of fabric 3 are abutted is staggered with the joint where the adjacent substrate plates 2 are abutted, that is, step S14.

Directly install under fossil fragments support 1 with base material board 2 that do not paste there is surface fabric 3, after having laid base material board 2 under fossil fragments support 1, cover surface fabric 3 again and paste in base material board 2 one side department down, then can select the joint position of adjacent surface fabric 3 according to the demand. Therefore, when the fabric 3 is installed, the joint of the adjacent fabric 3 and the joint of the adjacent substrate plate 2 are staggered, the fabric 3 can cover the gap of the adjacent substrate plate 2, no matter a millimeter-grade gap is reserved when the product plates are spliced, or the spliced product plates shrink along with the change of temperature, the gap gradually becomes larger, and the appearance of the seamless integrated ceiling is seamless; the adjacent fabrics 3 adopt the concatenation mode of joint close butt joint, and adjacent fabrics 3 are in the same place tightly butt joint promptly, do not leave the gap, also do not overlap to whole integrated furred ceiling reaches seamless effect, and the furred ceiling surface is level and smooth no vestige.

In a further embodiment, step S13 includes the steps of:

the adhesive 4 is coated on the downward surface of the substrate plate 2 or the surface of the fabric 3;

covering the single-piece surface material 3 on the downward surface of the base material plate 2 until the single-piece surface material 3 is adhered on the downward surface of the base material plate 2 so as to cover all the base material plates 2;

step S14 includes the following steps:

the adhesive 4 is coated on the downward surface of the substrate plate 2 or the surface of the fabric 3;

at least two pieces of fabric 3 are spliced and covered on the downward surface of the substrate plate 2 until each piece of fabric 3 is adhered on the downward surface of the substrate plate 2, the adjacent fabric 3 is jointed and butted, and the joint of the butt joint of the adjacent fabric 3 is staggered with the joint of the butt joint of the adjacent substrate plate 2 to cover all the substrate plates 2.

In steps S13 and S14, the adhesive 4 may be sprayed on the surface of the substrate 2 facing downward or the surface of the fabric 3 by spraying, thereby improving the mounting efficiency. In steps S13 and S14, the adhesive 4 is a construction-dedicated adhesive.

In the above step, the adhesive 4 is applied to the downward surface of the substrate board 2 or the surface of the facing material 3 at the installation site, in order to improve the installation efficiency, the adhesive 4 may be preset at the substrate board 2 or the facing material 3 in advance, and the adhesive 4 is not required to be temporarily applied at the installation site, so in another embodiment, the step S13 is preceded by the following steps:

fixing a binder 4 on one surface of the substrate plate 2 or one surface of the fabric 3, and covering a protective film on the surface of the binder 4;

the installation efficiency can be improved through the step, the protective film covers the surface of the binder 4, the transportation of the substrate plate 2 and the fabric 3 is not influenced, the protective film is not torn when the fabric 3 and the substrate plate 2 are transported, the protective film is in a state of protecting the binder 4, and the fabric 3 and the substrate plate 2 can be stacked without influencing the binder 4; when the fabric 3 and the substrate sheet 2 need to be attached, the protective film may be torn to expose the adhesive 4 for the fabric 3 and the substrate layer to be attached, and therefore, steps S13 and S14 at this time are as follows:

step S13 includes the following steps:

tearing the protective film;

covering the single-piece shell fabric 3 on the downward surface of the base material plate 2 until the single-piece shell fabric 3 is adhered to the downward surface of the base material plate 2 so as to cover all the butted joints of the adjacent base material plates 2;

step S14 includes the following steps:

tearing the protective film;

at least two pieces of fabric 3 are spliced and covered on the downward surface of the substrate plate 2 until each piece of fabric 3 is stuck on the downward surface of the substrate plate 2, the adjacent fabric 3 is jointed and butted, and the joint of the butt joint of the adjacent fabric 3 is staggered with the joint of the butt joint of the adjacent substrate plate 2.

Referring to fig. 2 and 3, the invention also provides a seamless integrated ceiling, which comprises a plurality of substrate plates 2 and a plurality of fabrics 3; a first locking groove is formed in one side of the base material plate 2, and a second locking groove is formed in the other side of the base material plate 2; the first locking groove and the second locking groove can be locked with each other or unlocked with each other; the plurality of substrate plates 2 are sequentially locked and butted through the first locking groove and the second locking groove to form a substrate layer.

In actual installation, the base material layer needs to be fixed below the keel support 1, and therefore, in a further embodiment, the keel support 1 is further included, the keel support 1 is used for being installed at the ceiling 5, specifically, the keel support 1 can be fixed at the ceiling 5 through expansion bolts, and the base material plate 2 can be fixed below the keel support 1 through stainless steel fixing sheets.

The quantity of surface fabric 3 is the monolithic or is no less than two, uses monolithic surface fabric 3 still to be no less than two surface fabric 3 and depends on, and whether monolithic surface fabric 3 can cover whole substrate layer, when monolithic surface fabric 3 can cover whole substrate layer, then uses monolithic surface fabric 3, and when the quantity of surface fabric 3 was the monolithic, monolithic surface fabric 3 tiled and paste in the one side department of substrate layer, then can cover the joint of all adjacent substrate boards 2 butt joints like this, realize seamless.

When monolithic surface fabric 3 is not enough to cover whole substrate layer, then need use and be no less than two surface fabrics 3, when the quantity of surface fabric 3 is no less than two, 3 concatenations of each surface fabric and paste in the one side of substrate layer, surface fabric 3 after the concatenation can cover whole substrate layer, 3 joint joints of adjacent surface fabric butt joint, and the joint of 3 butt joints of adjacent surface fabric and the crisscross setting of joint of 2 butt joints of adjacent substrate board.

When the base material plate 2 is fixed below the keel support 1, the surface of the base material plate 2 for the fabric 3 to be adhered is arranged downwards.

In a further embodiment, the fabric 3 is adhered to one surface of the substrate layer through the adhesive 4, the adhesive 4 can be a construction-specific adhesive, and in addition, the adhesive 4 can be uniformly sprayed on the downward surface of the substrate plate 2 in a spraying manner, so that the installation efficiency can be improved.

The fabric 3 can be made of PET or PVC, but due to the fact that the single PET fabric 3 or PVC fabric 3 is used, the fabric is easy to fall off or pilling when being installed. Thus, in a preferred embodiment, the facing 3 is made of a synthetic material whose composition comprises PET and PVC, so that problems of falling off or pilling can be avoided; in addition, the fabric 3 can be made into various shapes, bent or cut in an arc shape and the like according to the needs, so that the transportation and construction are convenient, and the like.

In a further embodiment, the substrate 2 is a bamboo-wood fiber integrated panel, which is made of a synthetic material, and the components of the synthetic material include bamboo powder, wood powder, calcium carbonate powder and polymer resin, and the high-temperature extrusion molding is performed. The bamboo powder and the wood powder are mixed, so that the bamboo-wood fiber integrated panel has higher toughness and can not be easily broken when being bent; the calcium carbonate powder can obviously increase the hardness of the bamboo-wood fiber integrated panel, can prevent fire and enables the panel to have excellent impact resistance.

It should be noted that, although the above embodiments have been described herein, the invention is not limited thereto. Therefore, based on the innovative concepts of the present invention, the technical solutions of the present invention can be directly or indirectly applied to other related technical fields by making changes and modifications to the embodiments described herein, or by using equivalent structures or equivalent processes performed in the content of the present specification and the attached drawings, which are included in the scope of the present invention.