阅读说明：本技术 一种红薯渣饮料的加工工艺 (Processing technology of sweet potato residue beverage ) 是由 万敬开 孙友亮 詹业梅 于 2020-12-24 设计创作，主要内容包括：本发明提供一种红薯渣饮料的加工工艺。所述红薯渣饮料的加工工艺包括以下步骤：S1：将新鲜的红薯用清水进行清洗,除去泥沙和杂质,将鲜红薯进行去皮；S2：将S1中洗净后的红薯通过破碎设备进行破碎,过滤,得红薯渣和红薯原汁进行备用。本发明提供的红薯渣饮料的加工工艺,该饮料添加红薯、枸杞、菊花、陈皮、山楂等有益成分,具有较高保健价值；对促进人的脑细胞和分泌激素的活性,增强人体抗病能力,提高免疫功能,延缓智力衰退和机体衰老起着重要作用,并且加入了蜂蜜、冰糖、柠檬酸、芒果汁,使其风味独特,食之甜酸可口,在补充人体所需营养物质的同时,具有较高的营养价值和保健功效。(The invention provides a processing technology of a sweet potato residue beverage. The processing technology of the sweet potato residue beverage comprises the following steps: s1: cleaning fresh sweet potatoes with clear water, removing silt and impurities, and peeling the fresh sweet potatoes; s2: and (5) crushing the cleaned sweet potatoes in the step (S1) by using crushing equipment, and filtering to obtain sweet potato residues and sweet potato raw juice for later use. According to the processing technology of the sweet potato residue beverage provided by the invention, beneficial ingredients such as sweet potatoes, medlar, chrysanthemum, dried orange peel, hawthorn and the like are added into the beverage, so that the sweet potato residue beverage has a high health care value; the honey, the crystal sugar, the citric acid and the mango juice are added, so that the flavor is unique, the taste is sweet, sour and delicious, and the honey, the crystal sugar, the citric acid and the mango juice are added, so that the nutritional substances required by a human body are supplemented, and the honey, the crystal sugar, the citric acid and the mango juice are high in nutritional value and health care effect.)

1. The processing technology of the sweet potato residue beverage is characterized by comprising the following steps:

s1: cleaning fresh sweet potatoes with clear water, removing silt and impurities, and peeling the fresh sweet potatoes;

s2: crushing the cleaned sweet potatoes in the step S1 by using crushing equipment, and filtering to obtain sweet potato residues and sweet potato raw juice for later use;

s3: leaching sweet potato residue in S2 with ethanol or ethyl acetate, standing at room temperature for 1-2 days, filtering, collecting filtrate, and evaporating the filtrate under reduced pressure at a temperature of not higher than 40 deg.C to remove solvent to obtain solid sweet potato extract;

s4: mixing sweet potato juice in S2 and solid sweet potato extract in S3, stirring, adding flavoring and adjuvant, and filling appropriate amount of purified water to obtain solution;

s5: sterilizing the solution in the S4;

s6: and (5) carrying out sterile filling on the sterilized solution in the step S5.

2. The processing technology of the sweet potato residue beverage as claimed in claim 1, wherein the crushing time in the S2 is 20-30 min.

3. The processing technology of the sweet potato residue beverage as claimed in claim 1, wherein the stirring time in the S4 is 25-45 min.

4. The processing technology of the sweet potato residue beverage as claimed in claim 1, wherein the flavoring in the S4 is honey, rock candy, citric acid, mango juice.

5. The processing technology of the sweet potato residue beverage as claimed in claim 1, wherein the auxiliary materials in the S4 are fructus Lycii, flos Chrysanthemi, pericarpium Citri Tangerinae, and fructus crataegi.

6. The processing technology of the sweet potato residue beverage as claimed in claim 1, wherein the amount of purified water filled in the S4 is 30-50%.

7. The processing technology of the sweet potato residue beverage as claimed in claim 1, wherein the sterilization in the step S5 adopts ultra-high temperature sterilization, the sterilization temperature is 120-140 ℃, and the sterilization time is 15-30S.

8. The processing technology of the sweet potato residue beverage as claimed in claim 1, wherein the crushing device in S2 comprises a base, a shell is fixedly connected to the top of the base, a feeding groove is formed in the top of the shell, a crushing roller is arranged on the front surface of the inner wall of the shell, inclined plates are fixedly connected to both sides of the inner wall of the shell, fixed blocks are fixedly connected to both sides of the inner wall of the shell and to the bottoms of the two inclined plates, U-shaped grooves are slidably connected to both sides of the inner wall of the shell and to the bottoms of the two fixed blocks, a telescopic spring is arranged between each U-shaped groove and the top of each fixed block, first rotating rods are rotatably connected to both sides of the shell, first belt pulleys are fixedly connected to the outer surfaces of the two first rotating rods, and one ends of the two first rotating rods penetrate through the shell and extend into the shell, two first dwang extends to the equal fixedly connected with eccentric wheel of surface of the inside one end of shell, the eccentric wheel contradict in the bottom in U type groove, the back of shell is rotated through the supporting shoe and is connected with the second dwang, the external fixed surface of second dwang is connected with the worm wheel, the equal fixedly connected with second belt pulley in both ends of second dwang, the back fixedly connected with driving motor of shell, driving motor's output shaft fixedly connected with worm, the surface of worm with the surface engagement of worm wheel, the bottom sliding connection of shell inner wall has the collecting box.

9. The processing technology of the sweet potato residue beverage according to claim 8, further comprising a material box, wherein the top and the bottom of the material box are both open, a connecting plate is fixedly connected to the outer surface of the material box, a filter plate is arranged at the bottom of the material box, and two grooves are formed in two sides of the connecting plate.

10. The processing technology of the sweet potato residue beverage as claimed in claim 8, wherein two elastic bumps are arranged on one side of the inner wall of each of the two U-shaped grooves.

Technical Field

The invention relates to the field of sweet potato processing, in particular to a processing technology of a sweet potato residue beverage.

Background

Sweet potato, also named sweet potato, Zhu potato, and Suzhou potato. Common perennial dicotyledonous plants, herbaceous, have long and thin tendrils and stem creeping on the ground. Root tuber, anaerobic respiration produces lactic acid, the skin color is white or red, most meat is yellow white, but purple, besides for eating, sugar, wine and alcohol can be made.

The sweet potato is rich in protein, starch, pectin, cellulose, amino acid, vitamin and various mineral substances, and has the reputation of longevity food. Therefore, the sweet potato which is an unappealing food has a steep increase in body price and is very striking.

Beverages are liquids used to quench thirst, provide nutrition or refresh, and with the development of the food industry, a wide variety of beverages are now available. With the development and economic progress of the society, the living pressure of people is greater and greater, and the living environment is worsened continuously, so that patients with immune system diseases are more and more, and most of beverages with good taste have no health care function and are difficult to meet the requirements of people.

Therefore, it is necessary to provide a processing technology of sweet potato residue beverage to solve the above technical problems.

Disclosure of Invention

The invention provides a processing technology of a sweet potato residue beverage, which solves the problem that the sweet potato residue beverage does not have a health-care function.

In order to solve the technical problems, the processing technology of the sweet potato residue beverage provided by the invention comprises the following steps:

s1: cleaning fresh sweet potatoes with clear water, removing silt and impurities, and peeling the fresh sweet potatoes;

s2: crushing the cleaned sweet potatoes in the step S1 by using crushing equipment, and filtering to obtain sweet potato residues and sweet potato raw juice for later use;

s3: leaching sweet potato residue in S2 with ethanol or ethyl acetate, standing at room temperature for 1-2 days, filtering, collecting filtrate, and evaporating the filtrate under reduced pressure at a temperature of not higher than 40 deg.C to remove solvent to obtain solid sweet potato extract;

s4: mixing sweet potato juice in S2 and solid sweet potato extract in S3, stirring, adding flavoring and adjuvant, and filling appropriate amount of purified water to obtain solution;

s5: sterilizing the solution in the S4;

s6: and (5) carrying out sterile filling on the sterilized solution in the step S5.

Preferably, the crushing time in S2 is 20-30 min.

Preferably, the stirring time in the S4 is 25-45 min.

Preferably, the flavoring in the S4 is honey, crystal sugar, citric acid, mango juice.

Preferably, the auxiliary materials in the S4 are medlar, chrysanthemum, dried orange peel and hawthorn.

Preferably, the amount of purified water filled in the S4 is 30-50%.

Preferably, the sterilization in the step S5 adopts ultra-high temperature sterilization, the sterilization temperature is 120-140 ℃, and the sterilization time is 15-30S.

Preferably, the crushing equipment in the S2 includes a base, a shell is fixedly connected to the top of the base, a feeding chute is arranged at the top of the shell, crushing rollers are arranged on the front surface of the inner wall of the shell, the number of the crushing rollers is two, the two crushing rollers are driven by an external driving device, inclined plates are fixedly connected to both sides of the inner wall of the shell, fixed blocks are fixedly connected to both sides of the inner wall of the shell and to the bottoms of the two inclined plates, U-shaped grooves are slidably connected to both sides of the inner wall of the shell and to the bottoms of the two fixed blocks, a telescopic spring is arranged between the U-shaped grooves and the top of the fixed blocks, first rotating rods are rotatably connected to both sides of the shell, first belt pulleys are fixedly connected to the outer surfaces of the two first rotating rods, and one ends of the two first rotating rods penetrate through the shell and extend into the, two first dwang extends to the equal fixedly connected with eccentric wheel of surface of the inside one end of shell, the eccentric wheel contradict in the bottom in U type groove, the back of shell is rotated through the supporting shoe and is connected with the second dwang, the outer fixed surface of second dwang is connected with the worm wheel, the equal fixedly connected with second belt pulley in both ends of second dwang all is provided with the belt between the surface of two second belt pulleys and two first belt pulleys, the back fixedly connected with driving motor of shell, driving motor pass through control switch and are connected with external power supply, driving motor's output shaft fixedly connected with worm, the surface of worm with the surface toothing of worm wheel, the bottom sliding connection of shell inner wall has the collecting box.

Preferably, the material box is further included, the top and the bottom of the material box are both open, a connecting plate is fixedly connected to the outer surface of the material box, a filter plate is arranged at the bottom of the material box, and two grooves are formed in the two sides of the connecting plate.

The filter plate is for dismantling the connection, conveniently carries out the change of filter plate.

Preferably, two elastic lugs are arranged on one side of the inner wall of the U-shaped groove and are respectively matched with the two grooves.

Compared with the related technology, the processing technology of the sweet potato residue beverage provided by the invention has the following beneficial effects:

the invention provides a processing technology of sweet potato residue beverage, which is added with beneficial components such as sweet potatoes, medlar, chrysanthemum, dried orange peel, hawthorn and the like, and has higher health care value; the crushing equipment has the advantages that the crushing equipment plays an important role in promoting the activity of brain cells and secretion hormones of a human body, enhancing the disease resistance of the human body, improving the immune function and delaying the intelligence decline and the aging of the organism, honey, crystal sugar, citric acid and mango juice are added, so that the special flavor is realized, the taste is sweet, sour and delicious, the effects of promoting immunity, resisting aging and tumors, removing free radicals, resisting fatigue and radiation, protecting the liver, protecting and improving the reproductive function and the like are realized while the nutrients required by the human body are supplemented, the crushing equipment has higher nutritional value and health care effect, the sweet potato juice and the sweet potato residues are conveniently separated, and the sweet potato juice and the sweet potato residues are conveniently taken out.

Drawings

FIG. 1 is a flow chart of a processing process of a sweet potato residue beverage provided by the invention;

FIG. 2 is a schematic structural view of a crushing apparatus provided in the present invention;

FIG. 3 is a top view of the housing shown in FIG. 2;

FIG. 4 is a schematic view of the structure of the material tank shown in FIG. 2;

FIG. 5 is a schematic view of the connection between the U-shaped groove and the connecting plate shown in FIG. 2;

fig. 6 is a front view of the housing shown in fig. 2.

Reference numbers in the figures: 1. the device comprises a base, 2, a shell, 3, a feeding groove, 4, a crushing roller, 5, an inclined plate, 6, a fixing block, 7, a U-shaped groove, 8, a telescopic spring, 9, a first rotating rod, 10, a first belt pulley, 11, an eccentric wheel, 12, a second rotating rod, 13, a worm wheel, 14, a second belt pulley, 15, a driving motor, 16, a worm, 17, a collecting box, 18, a material box, 19, a connecting plate, 20, a filter plate, 21, a groove, 22 and an elastic lug.

Detailed Description

The invention is further described with reference to the following figures and embodiments.

Please refer to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6 in combination, wherein fig. 1 is a schematic structural diagram of a preferred embodiment of a processing process of a sweet potato residue beverage according to the present invention; FIG. 2 is a schematic structural view of a crushing apparatus provided in the present invention; FIG. 3 is a top view of the housing shown in FIG. 2; FIG. 4 is a schematic view of the structure of the material tank shown in FIG. 2; FIG. 5 is a schematic view of the connection between the U-shaped groove and the connecting plate shown in FIG. 2; fig. 6 is a front view of the housing shown in fig. 2. The processing technology of the sweet potato residue beverage comprises the following steps:

s1: cleaning fresh sweet potatoes with clear water, removing silt and impurities, and peeling the fresh sweet potatoes;

s2: crushing the cleaned sweet potatoes in the step S1 by using crushing equipment, and filtering to obtain sweet potato residues and sweet potato juice for later use;

s3: leaching sweet potato residue in S2 with ethanol or ethyl acetate, standing at room temperature for 1-2 days, filtering, collecting filtrate, and evaporating the filtrate under reduced pressure at a temperature of not higher than 40 deg.C to remove solvent to obtain solid sweet potato extract;

s4: mixing sweet potato juice in S2 and solid sweet potato extract in S3, stirring, adding flavoring and adjuvant, and filling appropriate amount of purified water to obtain solution;

s5: sterilizing the solution in the S4;

s6: and (5) carrying out sterile filling on the sterilized solution in the step S5.

The crushing time in the S2 is 20-30 min.

The cleaned sweet potatoes can be fully crushed, so that more raw sweet potato juice can be obtained, and the sweet potato residues can be crushed more thoroughly and more finely.

And the stirring time in the S4 is 25-45 min.

Can ensure the full mixing of the sweet potato juice, the fixed sweet potato extract, the flavoring and the auxiliary materials.

The flavoring in the S4 is honey, crystal sugar, citric acid, and mango juice.

Through the matching use of the honey, the rock candy, the citric acid and the mango juice, the taste of the beverage can be improved, so that the beverage can be accepted by most people, and the economic value is increased.

The auxiliary materials in the S4 are medlar, chrysanthemum, dried orange peel and hawthorn.

The health care function of the beverage can be improved through the medlar, the chrysanthemum, the dried orange peel and the hawthorn, so that the beverage can supplement nutrient substances required by a human body and also can play a health care effect.

The amount of purified water filled in the S4 is 30-50%.

And in the S5, ultra-high temperature sterilization is adopted for sterilization, wherein the sterilization temperature is 120-.

The crushing equipment in the S2 comprises a base 1, wherein a shell 2 is fixedly connected to the top of the base 1, a feeding groove 3 is arranged at the top of the shell 2, a crushing roller 4 is arranged on the front surface of the inner wall of the shell 2, inclined plates 5 are fixedly connected to both sides of the inner wall of the shell 2, fixed blocks 6 are fixedly connected to both sides of the inner wall of the shell 2 and to the bottoms of the two inclined plates 5, U-shaped grooves 7 are slidably connected to both sides of the inner wall of the shell 2 and to the bottoms of the two fixed blocks 6, a telescopic spring 8 is arranged between each U-shaped groove 7 and the top of each fixed block 6, first rotating rods 9 are rotatably connected to both sides of the shell 2, first belt pulleys 10 are fixedly connected to the outer surfaces of the two first rotating rods 9, one ends of the two first rotating rods 9 penetrate through the shell 2 and extend to the inside of, two first dwang 9 extends to the equal fixedly connected with eccentric wheel 11 of surface of the inside one end of shell 2, eccentric wheel 11 contradict in the bottom of U type groove 7, the back of shell 2 is rotated through the supporting shoe and is connected with second dwang 12, the outer fixed surface of second dwang 12 is connected with worm wheel 13, the equal fixedly connected with second belt pulley 14 in both ends of second dwang 12, the back fixedly connected with driving motor 15 of shell 2, driving motor 15's output shaft fixedly connected with worm 16, the surface of worm 16 with the surface engagement of worm wheel 13, the bottom sliding connection of the 2 inner walls of shell has collecting box 17.

The inclined plate 5 can guide the sweet potatoes, so that the sweet potatoes can be completely discharged after being crushed, and the residual phenomenon is prevented;

when the eccentric wheel 11 rotates to the wider side, the U-shaped groove 7 is driven to move upwards, so that the telescopic spring 8 is extruded, and when the eccentric wheel 11 rotates to the narrower side gradually, the telescopic spring 8 drives the U-shaped groove 7 to move downwards to the initial position due to the fact that the telescopic spring 8 is separated from the eccentric wheel to reset.

Still include material case 18, the top and the bottom of material case 18 are the open-ended, the surface fixed connection of material case 18 has connecting plate 19, the bottom of material case 18 is provided with filter plate 20, two recesses 21 have all been seted up to the both sides of connecting plate 19.

The bottom of the material box 18 is positioned in the collecting box 17, so that the sweet potato juice can not be scattered when the material box 18 vibrates up and down, and can be completely covered by the collecting box 17, thereby preventing waste and working environment pollution;

the material box 18 is arranged to pocket the broken sweet potatoes, so that the sweet potatoes are not scattered from the filter plate 20 when being filtered by the filter plate 20.

Two elastic lugs 22 are arranged on one side of the inner wall of each U-shaped groove 7.

Inside two recesses 21 are gone into through elasticity lug 22 card, can play the fixed action to connecting plate 19 to prevent that connecting plate 19 from coming off from two U type grooves 7 when vibrating from top to bottom, and elasticity lug 22 possesses elasticity, only needs suitable pulling forward, can make its and recess 21 separation, thereby can take off connecting plate 19, and then take off material case 18, made things convenient for and taken out the sweet potato sediment.

The working principle of the processing technology of the sweet potato residue beverage provided by the invention is as follows:

firstly, cleaning fresh sweet potatoes with clear water to remove silt and impurities, and peeling the fresh sweet potatoes;

then crushing the cleaned sweet potatoes by crushing equipment, and filtering to obtain sweet potato residues and sweet potato raw juice for later use;

when the crushing plant is in use: drop into in shell 2 sweet potato from feed chute 3, crushing back through two crushing rollers 4, fall into in material case 18, through driving motor 15's start-up, driving motor 15 is rotatory to drive worm 16 rotatory, worm 16 is rotatory to drive worm wheel 13 rotatory, thereby make second dwang 12 rotatory, second dwang 12 is rotatory to drive two second belt pulleys 14 rotatory, thereby it is rotatory to drive two first belt pulleys 10, and then it is rotatory to drive two first dwang 9, two first dwang 9 rotations drive two eccentric wheels 11 rotatory, thereby make two U type groove 7 up-and-down reciprocating motion, drive connecting plate 19 up-and-down reciprocating motion, the material that will drop in material case 18 inside filters, can take out sweet potato juice through sliding forward collecting box 17, it can take out the sweet potato sediment to extract connecting plate 19 forward.

Leaching sweet potato residue with ethanol or ethyl acetate, standing at room temperature for 1-2 days, filtering, collecting filtrate, and evaporating the filtrate under reduced pressure at a temperature of not higher than 40 deg.C to remove solvent to obtain solid sweet potato extract;

mixing and stirring the sweet potato normal juice and the solid sweet potato extract, adding seasonings and auxiliary materials during stirring, and filling a proper amount of purified water to obtain a solution;

then the solution is disinfected and sterilized;

and finally, carrying out sterile filling on the sterilized solution.

Compared with the related technology, the processing technology of the sweet potato residue beverage provided by the invention has the following beneficial effects:

the beverage is added with beneficial components such as sweet potato, fructus Lycii, flos Chrysanthemi, pericarpium Citri Tangerinae, fructus crataegi, etc., and has high health promotion value; the crushing equipment has the advantages that the crushing equipment plays an important role in promoting the activity of brain cells and secretion hormones of a human body, enhancing the disease resistance of the human body, improving the immune function and delaying the intelligence decline and the aging of the organism, honey, crystal sugar, citric acid and mango juice are added, so that the special flavor is realized, the taste is sweet, sour and delicious, the effects of promoting immunity, resisting aging and tumors, removing free radicals, resisting fatigue and radiation, protecting the liver, protecting and improving the reproductive function and the like are realized while the nutrients required by the human body are supplemented, the crushing equipment has higher nutritional value and health care effect, the sweet potato juice and the sweet potato residues are conveniently separated, and the sweet potato juice and the sweet potato residues are conveniently taken out.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.