Blow molding time regulation and control system and method based on conveying speed

文档序号:694317 发布日期:2021-05-04 浏览:13次 中文

阅读说明:本技术 基于传送速度的吹塑时机调控系统及方法 (Blow molding time regulation and control system and method based on conveying speed ) 是由 不公告发明人 于 2020-11-16 设计创作,主要内容包括:本发明涉及一种基于传送速度的吹塑时机调控系统,包括:现场吹塑机构,设置在依次传送待吹塑产品的流水线的对面,用于在接收到产品归位信号时,朝向正前方执行一次吹塑操作;材料储存容器,通过送料管道与所述现场吹塑机构连通,所述送料管道的一端埋设在所述材料储存容器当前储存的吹塑材料内,所述送料管道的另一端与所述现场吹塑机构的吹塑龙头连通。本发明还涉及一种基于传送速度的吹塑时机调控方法。本发明的基于传送速度的吹塑时机调控系统及方法设计紧凑、运行智能。由于能够在针对性视觉检测的基础上,基于依次传送待吹塑产品的流水线的传送速度调节对逐个待吹塑产品的吹塑启动时机,从而有效提升了吹塑时机的控制精度。(The invention relates to a blow molding opportunity regulating and controlling system based on a conveying speed, which comprises: the on-site blow molding mechanism is arranged opposite to a production line for sequentially conveying products to be blow molded and is used for executing one-time blow molding operation towards the right front direction when receiving a product homing signal; the material storage container is communicated with the on-site blow molding mechanism through a feeding pipeline, one end of the feeding pipeline is embedded in the blow molding material currently stored in the material storage container, and the other end of the feeding pipeline is communicated with a blow molding faucet of the on-site blow molding mechanism. The invention also relates to a blow molding time adjusting and controlling method based on the conveying speed. The blow molding time regulating system and method based on the conveying speed are compact in design and intelligent in operation. Because can be on the basis of pertinence visual inspection, the blow molding that treats the blow molding product one by one starts the opportunity based on the conveying speed adjustment of the assembly line that conveys in proper order and treats the blow molding product to the control accuracy at blow molding opportunity has effectively been promoted.)

1. A transfer speed based blow molding timing control system, the system comprising:

and the on-site blow molding mechanism is arranged opposite to a production line which sequentially conveys products to be blown, and is used for executing a primary blow molding operation towards the front when the product homing signal is received, wherein the primary blow molding operation blows out a preset amount of blow molding materials.

2. The transfer speed based blow molding opportunity regulating system according to claim 1, further comprising:

the material storage container is communicated with the on-site blow molding mechanism through a feeding pipeline, and one end of the feeding pipeline is embedded in the blow molding material currently stored in the material storage container;

and the other end of the feeding pipeline is communicated with a blow molding faucet of the on-site blow molding mechanism.

3. The transfer speed based blow molding opportunity regulating system according to claim 2, further comprising:

the electronic eye video recording mechanism is arranged right above a blow molding faucet of the on-site blow molding mechanism, has a vertical distance with the blow molding faucet smaller than a preset distance threshold, and is used for executing video recording actions on a production line for sequentially transmitting products to be blow molded so as to obtain a production line acquisition image corresponding to the current time long stamp;

the real-time processing equipment is connected with the electronic eye video recording mechanism and used for executing trap filtering processing on the received assembly line collected image so as to obtain a corresponding real-time processing image;

the first identification mechanism is connected with the real-time processing equipment and used for matching a plurality of imaging areas in the real-time processing image based on the geometric outline of the product to be blown and outputting the imaging area with the largest area as a representative area;

the second identification mechanism is respectively connected with the on-site blow molding mechanism and the first identification mechanism and is used for detecting the middle pixel row of the representative area and the middle pixel row of the real-time processing image and sending a product homing signal when the middle pixel row of the representative area is close to the middle pixel row of the real-time processing image;

wherein detecting the middle pixel row of the representative region and the middle pixel row of the real-time processed image, and issuing a product homing signal when the middle pixel row of the representative region is close to the middle pixel row of the real-time processed image comprises: when the deviation direction of the middle pixel row of the representative area in the middle pixel row of the real-time processing image is opposite to the pipeline transmission direction, and the number of the pixel rows between the middle pixel row of the representative area and the middle pixel row of the real-time processing image is reduced and reaches a preset number threshold, sending out a product homing signal;

wherein the numerical value of the preset quantity threshold value and the conveying speed of the production line are in a monotone negative correlation relationship;

wherein, when the deviation direction of the middle pixel row of the representative region in the middle pixel row of the real-time processing image is opposite to the pipeline conveying direction, and the number of the pixel rows between the middle pixel row of the representative region and the middle pixel row of the real-time processing image is decreased and reaches a preset number threshold, the sending the product homing signal comprises: when the pipeline transmission direction exceeds the left, when the middle pixel row of the representative area is on the right side of the middle pixel row of the real-time processing image and the number of the pixel rows between the middle pixel row of the representative area and the middle pixel row of the real-time processing image is reduced and reaches a preset number threshold, a product homing signal is sent out;

wherein detecting the middle pixel row of the representative region and the middle pixel row of the real-time processed image, and issuing a product homing signal when the middle pixel row of the representative region is close to the middle pixel row of the real-time processed image comprises: a product homing signal is issued when a position of an intermediate pixel row of the representative region in the real-time processed image is close to the intermediate pixel row of the real-time processed image.

4. The transfer speed-based blow molding timing control system according to claim 3, wherein:

detecting the intermediate pixel rows of the representative region and the real-time processed image, and issuing a product-homing signal when the intermediate pixel rows of the representative region are proximate to the intermediate pixel rows of the real-time processed image comprises: the intermediate pixel line of the representative region is a pixel line at a central position in the respective pixel lines of the representative region, and the intermediate pixel line of the live-view image is a pixel line at a central position in the respective pixel lines of the live-view image.

5. The transfer speed-based blow molding timing control system according to claim 4, wherein:

the on-site blow-molding mechanism comprises a metering device, a blow-molding tap, a blow-molding pump body and an enclosure, the metering device and the blow-molding pump body being disposed within the enclosure;

wherein, in the on-site blow molding mechanism, the metering device is connected with the blow molding faucet and is used for measuring the total amount of the blow molding materials blown out by the blow molding faucet at the current time;

wherein, in the field blow molding mechanism, the blow molding pump body is connected with the blow molding tap and used for providing blow molding power for the blow molding tap.

6. A blow molding timing control method based on a conveying speed, characterized by comprising:

using an on-site blowing mechanism, arranged opposite to a production line which sequentially conveys products to be blown, for performing a primary blowing operation towards the front when a product homing signal is received, the primary blowing operation blowing out a preset dose of blowing material;

using a material storage container and communicating with the on-site blow molding mechanism through a feeding pipeline, wherein one end of the feeding pipeline is embedded in the blow molding material currently stored in the material storage container, and the other end of the feeding pipeline is communicated with a blow molding tap of the on-site blow molding mechanism;

the electronic eye video recording mechanism is arranged right above a blow molding faucet of the on-site blow molding mechanism, the vertical distance between the electronic eye video recording mechanism and the blow molding faucet is smaller than a preset distance threshold, and the electronic eye video recording mechanism is used for executing video recording actions on a production line for sequentially transmitting products to be blown so as to obtain a production line acquisition image corresponding to the current time long stamp;

using real-time processing equipment, connecting with the electronic eye video recording mechanism, and executing trap filtering processing on the received assembly line collected image to obtain a corresponding real-time processing image;

using a first recognition mechanism, connecting with the real-time processing equipment, and matching a plurality of imaging areas in the real-time processing image based on the geometric outline of the product to be blown, and outputting the imaging area with the largest area as a representative area;

using a second recognition mechanism, which is respectively connected with the on-site blow molding mechanism and the first recognition mechanism, for detecting the middle pixel row of the representative area and the middle pixel row of the real-time processing image, and sending a product homing signal when the middle pixel row of the representative area approaches the middle pixel row of the real-time processing image;

wherein detecting the middle pixel row of the representative region and the middle pixel row of the real-time processed image, and issuing a product homing signal when the middle pixel row of the representative region is close to the middle pixel row of the real-time processed image comprises: when the deviation direction of the middle pixel row of the representative area in the middle pixel row of the real-time processing image is opposite to the pipeline transmission direction, and the number of the pixel rows between the middle pixel row of the representative area and the middle pixel row of the real-time processing image is reduced and reaches a preset number threshold, sending out a product homing signal;

wherein the value of the preset number threshold is in a monotonically negative correlation with the conveying speed of the pipeline.

7. The transfer speed-based blow molding timing control method according to claim 6, wherein:

when the deviation direction of the middle pixel row of the representative area in the middle pixel row of the real-time processing image is opposite to the pipeline transmission direction, and the number of the pixel rows between the middle pixel row of the representative area and the middle pixel row of the real-time processing image is decreased and reaches a preset number threshold, sending a product homing signal comprises: and when the pipeline transmission direction exceeds the left side, when the middle pixel row of the representative area is on the right side of the middle pixel row of the real-time processing image and the number of the pixel rows between the middle pixel row of the representative area and the middle pixel row of the real-time processing image is reduced and reaches a preset number threshold, sending out a product homing signal.

8. The transfer speed-based blow molding timing control method according to claim 7, wherein:

detecting the intermediate pixel rows of the representative region and the real-time processed image, and issuing a product-homing signal when the intermediate pixel rows of the representative region are proximate to the intermediate pixel rows of the real-time processed image comprises: a product homing signal is issued when a position of an intermediate pixel row of the representative region in the real-time processed image is close to the intermediate pixel row of the real-time processed image.

9. The transfer speed-based blow molding timing control method according to claim 8, wherein:

detecting the intermediate pixel rows of the representative region and the real-time processed image, and issuing a product-homing signal when the intermediate pixel rows of the representative region are proximate to the intermediate pixel rows of the real-time processed image comprises: the intermediate pixel line of the representative region is a pixel line at a central position in the respective pixel lines of the representative region, and the intermediate pixel line of the live-view image is a pixel line at a central position in the respective pixel lines of the live-view image.

10. The transfer speed-based blow molding timing control method according to claim 9, wherein:

the on-site blow-molding mechanism comprises a metering device, a blow-molding tap, a blow-molding pump body and an enclosure, the metering device and the blow-molding pump body being disposed within the enclosure;

wherein, in the on-site blow molding mechanism, the metering device is connected with the blow molding faucet and is used for measuring the total amount of the blow molding materials blown out by the blow molding faucet at the current time;

wherein, in the field blow molding mechanism, the blow molding pump body is connected with the blow molding tap and used for providing blow molding power for the blow molding tap.

Technical Field

The invention relates to the field of blow molding mechanisms, in particular to a blow molding time regulating and controlling system and method based on a conveying speed.

Background

The blow molding mechanism is an industrial device used for surface treatment of objects, powder coating containing materials such as epoxy resin, polyester resin (plastic) and the like can be sprayed and adsorbed on the objects, and the sprayed objects are cured in a curing oven to obtain a complete coating so as to play roles of decoration, corrosion prevention and the like.

A pre-treatment operation is required before the blow molding operation is performed. The pretreatment operation is used for removing oil stains, dust and rust on the surface of the workpiece, and generating a layer of anti-corrosion phosphate coating capable of increasing the adhesive force of the sprayed coating on the surface of the workpiece. The main process steps of the pretreatment operation comprise oil removal, rust removal, phosphorization and passivation. After the workpiece is pretreated, the surface of the workpiece is free from oil, rust and dust, and a uniform and rough gray phosphating film which is not easy to rust is generated on the original silvery and glossy surface, so that the adhesion of a plastic spraying layer can be prevented and increased. The relevant equipment involved in the preprocessing operation comprises: pretreatment tanks (the number of concrete tanks is equal to the number of pretreatment processes), and related materials (chemicals): sulfuric acid, hydrochloric acid, sodium carbonate (Na2CO3), an acidic degreasing agent, a phosphating solution and a passivation solution.

Disclosure of Invention

In order to solve the technical problems in the related art, the invention provides a blow molding opportunity regulating system and method based on a conveying speed, which can regulate blow molding starting opportunities of products to be blow molded one by one based on the conveying speed of a production line for sequentially conveying the products to be blow molded on the basis of targeted visual detection, so that the control precision of the blow molding opportunity is effectively improved.

For this reason, the present invention needs to have at least the following important points:

(1) the blow molding starting time of the products to be blown one by one is adjusted based on the conveying speed of a production line for conveying the products to be blown in sequence, so that the waste of blow molding materials is avoided, and the blow molding effect is ensured;

(2) the specific control of the blow-moulding start-up time of the product to be blow-moulded is performed on the basis of the geometry and imaging parameters of the latest product to be blow-moulded.

According to an aspect of the present invention, there is provided a transfer speed-based blow molding timing control system, the system including:

the on-site blow molding mechanism is arranged opposite to a production line which sequentially conveys products to be blow molded and is used for executing a primary blow molding operation towards the front when a product homing signal is received, and the primary blow molding operation blows out a preset amount of blow molding materials;

the material storage container is communicated with the on-site blow molding mechanism through a feeding pipeline, one end of the feeding pipeline is embedded in the blow molding material currently stored in the material storage container, and the other end of the feeding pipeline is communicated with a blow molding faucet of the on-site blow molding mechanism;

the electronic eye video recording mechanism is arranged right above a blow molding faucet of the on-site blow molding mechanism, has a vertical distance with the blow molding faucet smaller than a preset distance threshold, and is used for executing video recording actions on a production line for sequentially transmitting products to be blow molded so as to obtain a production line acquisition image corresponding to the current time long stamp;

the real-time processing equipment is connected with the electronic eye video recording mechanism and used for executing trap filtering processing on the received assembly line collected image so as to obtain a corresponding real-time processing image;

the first identification mechanism is connected with the real-time processing equipment and used for matching a plurality of imaging areas in the real-time processing image based on the geometric outline of the product to be blown and outputting the imaging area with the largest area as a representative area;

the second identification mechanism is respectively connected with the on-site blow molding mechanism and the first identification mechanism and is used for detecting the middle pixel row of the representative area and the middle pixel row of the real-time processing image and sending a product homing signal when the middle pixel row of the representative area is close to the middle pixel row of the real-time processing image;

wherein detecting the middle pixel row of the representative region and the middle pixel row of the real-time processed image, and issuing a product homing signal when the middle pixel row of the representative region is close to the middle pixel row of the real-time processed image comprises: when the deviation direction of the middle pixel row of the representative area in the middle pixel row of the real-time processing image is opposite to the pipeline transmission direction, and the number of the pixel rows between the middle pixel row of the representative area and the middle pixel row of the real-time processing image is reduced and reaches a preset number threshold, sending out a product homing signal;

wherein the value of the preset number threshold is in a monotonically negative correlation with the conveying speed of the pipeline.

According to another aspect of the present invention, there is also provided a blow molding timing control method based on a conveying speed, the method including:

using an on-site blowing mechanism, arranged opposite to a production line which sequentially conveys products to be blown, for performing a primary blowing operation towards the front when a product homing signal is received, the primary blowing operation blowing out a preset dose of blowing material;

using a material storage container and communicating with the on-site blow molding mechanism through a feeding pipeline, wherein one end of the feeding pipeline is embedded in the blow molding material currently stored in the material storage container, and the other end of the feeding pipeline is communicated with a blow molding tap of the on-site blow molding mechanism;

the electronic eye video recording mechanism is arranged right above a blow molding faucet of the on-site blow molding mechanism, the vertical distance between the electronic eye video recording mechanism and the blow molding faucet is smaller than a preset distance threshold, and the electronic eye video recording mechanism is used for executing video recording actions on a production line for sequentially transmitting products to be blown so as to obtain a production line acquisition image corresponding to the current time long stamp;

using real-time processing equipment, connecting with the electronic eye video recording mechanism, and executing trap filtering processing on the received assembly line collected image to obtain a corresponding real-time processing image;

using a first recognition mechanism, connecting with the real-time processing equipment, and matching a plurality of imaging areas in the real-time processing image based on the geometric outline of the product to be blown, and outputting the imaging area with the largest area as a representative area;

using a second recognition mechanism, which is respectively connected with the on-site blow molding mechanism and the first recognition mechanism, for detecting the middle pixel row of the representative area and the middle pixel row of the real-time processing image, and sending a product homing signal when the middle pixel row of the representative area approaches the middle pixel row of the real-time processing image;

wherein detecting the middle pixel row of the representative region and the middle pixel row of the real-time processed image, and issuing a product homing signal when the middle pixel row of the representative region is close to the middle pixel row of the real-time processed image comprises: when the deviation direction of the middle pixel row of the representative area in the middle pixel row of the real-time processing image is opposite to the pipeline transmission direction, and the number of the pixel rows between the middle pixel row of the representative area and the middle pixel row of the real-time processing image is reduced and reaches a preset number threshold, sending out a product homing signal;

wherein the value of the preset number threshold is in a monotonically negative correlation with the conveying speed of the pipeline.

The blow molding time regulating system and method based on the conveying speed are compact in design and intelligent in operation. Because can be on the basis of pertinence visual inspection, the blow molding that treats the blow molding product one by one starts the opportunity based on the conveying speed adjustment of the assembly line that conveys in proper order and treats the blow molding product to the control accuracy at blow molding opportunity has effectively been promoted.

Drawings

Embodiments of the invention will now be described with reference to the accompanying drawings, in which:

fig. 1 is a schematic external view of a blow port of an on-site blow molding mechanism of a conveying speed-based blow molding timing control system according to an embodiment of the present invention.

Detailed Description

Embodiments of the transfer speed-based blow molding timing control system and method according to the present invention will be described in detail with reference to the accompanying drawings.

The blow molding operation can achieve the purpose of high-temperature curing, namely, the powder coating on the surface of the workpiece is heated to a specified temperature and is kept for a corresponding time to be melted, leveled and cured, so that the workpiece surface effect required by people is obtained. Some blow molding operations have the following process steps: pushing the sprayed workpiece into a curing furnace, heating to a preset temperature (generally 180 ℃), and keeping the temperature for a corresponding time (15 minutes); opening the furnace, taking out and cooling to obtain a finished product. The needed relevant equipment is a curing oven, and the parameters needing to be automatically controlled comprise: the temperature and the heat preservation time can be controlled by adopting electric heating, fuel oil heating, gas heating, coal heating and other modes, and can be flexibly selected according to the energy conditions of the regions where people are located. The required related materials comprise a high-temperature curing oven (or oven) which can control the temperature and the holding time within a reasonable range. In fact, the more common blowing mode is to perform the on-site blowing action one by each product to be blown conveyed in sequence towards the production line, thus improving the blowing effect and efficiency.

However, for different sizes of different types of products to be blown, which are transferred in sequence on the production line to the blowing station, it is desirable to start the blowing each time the intermediate position of the product reaches directly in front of the blowing section, so as to reduce the waste of blowing material while ensuring the blowing effect, which results in different timings of starting the blowing of the various products to be blown.

In order to overcome the defects, the invention builds a blow molding time regulating system and method based on the conveying speed, and can effectively solve the corresponding technical problem.

The blow molding timing control system based on the conveying speed according to the embodiment of the present invention includes:

an on-site blowing mechanism, which is arranged opposite to a production line for sequentially conveying products to be blown, and is used for executing a primary blowing operation towards the right front when a product homing signal is received, wherein the primary blowing operation blows out a preset amount of blowing materials, and the appearance of a blowing opening of the on-site blowing mechanism is shown in figure 1;

the material storage container is communicated with the on-site blow molding mechanism through a feeding pipeline, one end of the feeding pipeline is embedded in the blow molding material currently stored in the material storage container, and the other end of the feeding pipeline is communicated with a blow molding faucet of the on-site blow molding mechanism;

the electronic eye video recording mechanism is arranged right above a blow molding faucet of the on-site blow molding mechanism, has a vertical distance with the blow molding faucet smaller than a preset distance threshold, and is used for executing video recording actions on a production line for sequentially transmitting products to be blow molded so as to obtain a production line acquisition image corresponding to the current time long stamp;

the real-time processing equipment is connected with the electronic eye video recording mechanism and used for executing trap filtering processing on the received assembly line collected image so as to obtain a corresponding real-time processing image;

the first identification mechanism is connected with the real-time processing equipment and used for matching a plurality of imaging areas in the real-time processing image based on the geometric outline of the product to be blown and outputting the imaging area with the largest area as a representative area;

the second identification mechanism is respectively connected with the on-site blow molding mechanism and the first identification mechanism and is used for detecting the middle pixel row of the representative area and the middle pixel row of the real-time processing image and sending a product homing signal when the middle pixel row of the representative area is close to the middle pixel row of the real-time processing image;

wherein detecting the middle pixel row of the representative region and the middle pixel row of the real-time processed image, and issuing a product homing signal when the middle pixel row of the representative region is close to the middle pixel row of the real-time processed image comprises: when the deviation direction of the middle pixel row of the representative area in the middle pixel row of the real-time processing image is opposite to the pipeline transmission direction, and the number of the pixel rows between the middle pixel row of the representative area and the middle pixel row of the real-time processing image is reduced and reaches a preset number threshold, sending out a product homing signal;

wherein the value of the preset number threshold is in a monotonically negative correlation with the conveying speed of the pipeline.

Next, a detailed description will be made of a specific structure of the blow molding timing control system based on the conveying speed according to the present invention.

In the transfer speed-based blow molding timing control system:

the sending of the product homing signal when the deviation direction of the middle pixel row of the real-time processing image is opposite to the pipeline conveying direction and the number of the pixel rows between the middle pixel row of the representative region and the middle pixel row of the real-time processing image is reduced and reaches a preset number threshold comprises: and when the pipeline transmission direction exceeds the left side, when the middle pixel row of the representative area is on the right side of the middle pixel row of the real-time processing image and the number of the pixel rows between the middle pixel row of the representative area and the middle pixel row of the real-time processing image is reduced and reaches a preset number threshold, sending out a product homing signal.

In the transfer speed-based blow molding timing control system:

detecting the intermediate pixel rows of the representative region and the real-time processed image, and issuing a product-homing signal when the intermediate pixel rows of the representative region are proximate to the intermediate pixel rows of the real-time processed image comprises: a product homing signal is issued when a position of an intermediate pixel row of the representative region in the real-time processed image is close to the intermediate pixel row of the real-time processed image.

In the transfer speed-based blow molding timing control system:

detecting the intermediate pixel rows of the representative region and the real-time processed image, and issuing a product-homing signal when the intermediate pixel rows of the representative region are proximate to the intermediate pixel rows of the real-time processed image comprises: the intermediate pixel line of the representative region is a pixel line at a central position in the respective pixel lines of the representative region, and the intermediate pixel line of the live-view image is a pixel line at a central position in the respective pixel lines of the live-view image.

In the transfer speed-based blow molding timing control system:

the on-site blow-molding mechanism comprises a metering device, a blow-molding tap, a blow-molding pump body and an enclosure, the metering device and the blow-molding pump body being disposed within the enclosure;

wherein, in the on-site blow molding mechanism, the metering device is connected with the blow molding faucet and is used for measuring the total amount of the blow molding materials blown out by the blow molding faucet at the current time;

wherein, in the field blow molding mechanism, the blow molding pump body is connected with the blow molding tap and used for providing blow molding power for the blow molding tap.

The blow molding timing control method based on the conveying speed according to the embodiment of the invention comprises the following steps:

using an on-site blowing mechanism, arranged opposite to a production line which sequentially conveys products to be blown, for performing a primary blowing operation towards the front when a product homing signal is received, the primary blowing operation blowing out a preset dose of blowing material;

using a material storage container and communicating with the on-site blow molding mechanism through a feeding pipeline, wherein one end of the feeding pipeline is embedded in the blow molding material currently stored in the material storage container, and the other end of the feeding pipeline is communicated with a blow molding tap of the on-site blow molding mechanism;

the electronic eye video recording mechanism is arranged right above a blow molding faucet of the on-site blow molding mechanism, the vertical distance between the electronic eye video recording mechanism and the blow molding faucet is smaller than a preset distance threshold, and the electronic eye video recording mechanism is used for executing video recording actions on a production line for sequentially transmitting products to be blown so as to obtain a production line acquisition image corresponding to the current time long stamp;

using real-time processing equipment, connecting with the electronic eye video recording mechanism, and executing trap filtering processing on the received assembly line collected image to obtain a corresponding real-time processing image;

using a first recognition mechanism, connecting with the real-time processing equipment, and matching a plurality of imaging areas in the real-time processing image based on the geometric outline of the product to be blown, and outputting the imaging area with the largest area as a representative area;

using a second recognition mechanism, which is respectively connected with the on-site blow molding mechanism and the first recognition mechanism, for detecting the middle pixel row of the representative area and the middle pixel row of the real-time processing image, and sending a product homing signal when the middle pixel row of the representative area approaches the middle pixel row of the real-time processing image;

wherein detecting the middle pixel row of the representative region and the middle pixel row of the real-time processed image, and issuing a product homing signal when the middle pixel row of the representative region is close to the middle pixel row of the real-time processed image comprises: when the deviation direction of the middle pixel row of the representative area in the middle pixel row of the real-time processing image is opposite to the pipeline transmission direction, and the number of the pixel rows between the middle pixel row of the representative area and the middle pixel row of the real-time processing image is reduced and reaches a preset number threshold, sending out a product homing signal;

wherein the value of the preset number threshold is in a monotonically negative correlation with the conveying speed of the pipeline.

Next, the specific steps of the blow molding timing control method based on the conveying speed of the present invention will be further described.

In the blow molding timing control method based on the conveying speed:

when the deviation direction of the middle pixel row of the representative area in the middle pixel row of the real-time processing image is opposite to the pipeline transmission direction, and the number of the pixel rows between the middle pixel row of the representative area and the middle pixel row of the real-time processing image is decreased and reaches a preset number threshold, sending a product homing signal comprises: and when the pipeline transmission direction exceeds the left side, when the middle pixel row of the representative area is on the right side of the middle pixel row of the real-time processing image and the number of the pixel rows between the middle pixel row of the representative area and the middle pixel row of the real-time processing image is reduced and reaches a preset number threshold, sending out a product homing signal.

In the blow molding timing control method based on the conveying speed:

detecting the intermediate pixel rows of the representative region and the real-time processed image, and issuing a product-homing signal when the intermediate pixel rows of the representative region are proximate to the intermediate pixel rows of the real-time processed image comprises: a product homing signal is issued when a position of an intermediate pixel row of the representative region in the real-time processed image is close to the intermediate pixel row of the real-time processed image.

In the blow molding timing control method based on the conveying speed:

detecting the intermediate pixel rows of the representative region and the real-time processed image, and issuing a product-homing signal when the intermediate pixel rows of the representative region are proximate to the intermediate pixel rows of the real-time processed image comprises: the intermediate pixel line of the representative region is a pixel line at a central position in the respective pixel lines of the representative region, and the intermediate pixel line of the live-view image is a pixel line at a central position in the respective pixel lines of the live-view image.

In the blow molding timing control method based on the conveying speed:

the on-site blow-molding mechanism comprises a metering device, a blow-molding tap, a blow-molding pump body and an enclosure, the metering device and the blow-molding pump body being disposed within the enclosure;

wherein, in the on-site blow molding mechanism, the metering device is connected with the blow molding faucet and is used for measuring the total amount of the blow molding materials blown out by the blow molding faucet at the current time;

wherein, in the field blow molding mechanism, the blow molding pump body is connected with the blow molding tap and used for providing blow molding power for the blow molding tap.

In addition, in the blow molding timing control system and method based on the transfer speed, the real-time processing equipment can be realized by adopting a GPU chip. The GPU is different from a DSP (Digital Signal Processing) architecture in several major aspects. All its calculations use floating point arithmetic and there is no bit or integer arithmetic instruction at this time. Furthermore, since the GPU is designed specifically for image processing, the storage system is actually a two-dimensional, segmented storage space, including a segment number (from which the image is read) and a two-dimensional address (X, Y coordinates in the image). Furthermore, there is no indirect write instruction. The output write address is determined by the raster processor and cannot be changed by the program. This is a significant challenge for algorithms that are naturally distributed among the memories. Finally, no communication is allowed between the processes of different shards. In effect, the fragment processor is a SIMD data parallel execution unit, executing code independently in all fragments. Despite the above constraints, the GPU can still efficiently perform a variety of operations, from linear algebraic sum signal processing to numerical simulation. While the concept is simple, new users are still confused when using GPU computations because the GPU requires proprietary graphics knowledge. In this case, some software tools may provide assistance. The two high-level shading languages CG and HLSL enable users to write C-like code and then compile it into a shard program assembly language. Brook is a high-level language designed specifically for GPU computing and does not require graphical knowledge. Therefore, it can be a good starting point for the worker who first uses the GPU for development. Brook is an extension of the C language, integrating a simple data-parallel programming construct that can be mapped directly to a GPU. Data stored and manipulated by the GPU is visually analogized to "streams" (streams), similar to the arrays in standard C. The Kernel is a function that operates on the stream. Calling a core function on a series of input streams means that an implicit loop is implemented on the stream elements, i.e. a core body is called for each stream element. Brook also provides reduction mechanisms, such as performing sum, maximum, or product calculations on all elements in a stream. Brook also completely hides all the details of the graphics API and virtualizes many user-unfamiliar parts of the GPU, like the two-dimensional memory system. Applications written in Brook include linear algebra subroutines, fast fourier transforms, ray tracing, and image processing. With the X800XT for ATI and the GeForce 6800Ultra type GPU for Nvidia, the speed of many such applications increased by as much as 7 times under the same cache, SSE assembly optimized Pentium 4 execution conditions.

Finally, it should be noted that each functional device in the embodiments of the present invention may be integrated into one processing device, or each device may exist alone physically, or two or more devices may be integrated into one device.

The functions, if implemented in the form of software-enabled devices and sold or used as a stand-alone product, may be stored in a computer-readable storage medium. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

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