阅读说明：本技术 应用于无缝拉链的服装生产工艺及无缝拉链结构 (Garment production process applied to seamless zipper and seamless zipper structure ) 是由 朱志华 崔纪锋 赵波群 陈勇 于 2020-11-24 设计创作，主要内容包括：本发明公开了无缝拉链的服装生产工艺及无缝拉链结构,属于服装制作技术领域。包括：将两衣片进行叠加,并沿预设缝制轨迹对叠加后的两衣片进行缝制；在竖直朝上的衣片的预设缝制轨迹内放置双面胶带,并对双面胶带和衣片进行压烫；对双面胶带以及衣片按预设裁切轨迹进行裁切,并移除双面胶带上层的保护纸；将拉链放置到双面胶带背离衣片的一侧,拉链的尺寸规格小于等于双面胶带的尺寸规格；在拉链长度方向的其中一端或两端放置止头,止头、拉链以及衣片缝制成一体。本发明提供的无缝拉链的服装生产工艺及无缝拉链结构,取消拉链的掐扣,以配合模板实现全自动化生产,提高了生产效率。(The invention discloses a garment production process of a seamless zipper and a seamless zipper structure, and belongs to the technical field of garment manufacturing. The method comprises the following steps: superposing the two garment pieces, and sewing the superposed two garment pieces along a preset sewing track; placing a double-sided adhesive tape in a preset sewing track of the garment piece which is vertically upward, and pressing the double-sided adhesive tape and the garment piece; cutting the double-sided adhesive tape and the garment piece according to a preset cutting track, and removing the protective paper on the upper layer of the double-sided adhesive tape; placing a zipper on one side of the double-sided adhesive tape, which is far away from the garment piece, wherein the size specification of the zipper is less than or equal to that of the double-sided adhesive tape; the zipper is characterized in that a stop head is arranged at one end or two ends of the zipper in the length direction, and the stop head, the zipper and the garment piece are sewn into a whole. According to the garment production process of the seamless zipper and the seamless zipper structure, provided by the invention, the buckle of the zipper is cancelled, so that full-automatic production is realized by matching with a template, and the production efficiency is improved.)

1. The production process of the clothes applied to the seamless zipper is characterized by comprising the following steps:

s1, overlapping the two cut pieces, and sewing the two overlapped cut pieces along a preset sewing track;

s2, placing a double-sided tape in a preset sewing track of the garment piece which is vertically upward, and pressing the double-sided tape and the garment piece;

s3, cutting the double-sided adhesive tape and the garment piece according to a preset cutting track, and removing protective paper on the upper layer of the double-sided adhesive tape;

s4, placing a zipper on the side, away from the garment piece, of the double-sided adhesive tape, wherein the size specification of the zipper is smaller than or equal to that of the double-sided adhesive tape;

s5, placing a stop at one end or two ends of the zipper in the length direction, and sewing the stop, the zipper and the garment piece into a whole.

2. The garment production process applied to the seamless zipper according to claim 1, further comprising a first sewing template, wherein the first sewing template is provided with a first sewing limiting hole, and the first sewing limiting hole is matched with a preset sewing track.

3. The process for producing clothing for seamless zipper according to claim 2, further comprising the following sub-steps in step S1:

s11, sequentially placing the two cut pieces on a sewing bottom plate;

s12, covering the first sewing template on the two clothes pieces, wherein the first sewing limiting hole corresponds to the area to be sewn;

and S13, sewing the two cut pieces along the edge of the first sewing limiting hole by a sewing mechanism.

4. The production process of the clothing applied to the seamless zipper according to claim 1, further comprising an adhesive tape placing limiting plate, wherein an adhesive tape placing limiting hole is formed in the adhesive tape placing limiting plate, and the adhesive tape placing hole is matched with the outer size of the double-sided adhesive tape.

5. The process for producing clothing for seamless zipper according to claim 4, further comprising the following sub-steps in step S2:

s21, covering the two clothes pieces with adhesive tape placement limiting plates, wherein the adhesive tape placement limiting holes correspond to the areas to be adhered;

s22, placing the double-sided adhesive tape to an area to be adhered along the outline of the adhesive tape placement limiting hole;

and S23, pressing the double-sided adhesive tape and the two cut pieces through a pressing machine.

6. The process for producing the clothes applied to the seamless zipper according to claim 1, further comprising a cutting die, wherein the size specification of the cutting die is equal to the specification of the zipper middle teeth.

7. The process for producing a garment for seamless zippers as claimed in claim 1, wherein said stop is a semi-circular arrangement, said stop covering the fused teeth of the ends of said zippers.

8. The garment production process applied to the seamless zipper according to claim 1, further comprising a second sewing template and a stop sewing template, wherein the second sewing template is provided with a second sewing limiting hole, the second sewing limiting hole is matched with the outer shape of the zipper, the stop sewing template comprises one or two stop sewing templates, the stop sewing template is provided with a stop sewing limiting hole, and the stop sewing hole corresponds to the stop straight line part.

9. The process for manufacturing clothes for seamless zipper according to claim 8, further comprising the following sub-steps in step S5:

s51, covering the stop head sewing template on the stop head, and sewing the stop head, the zipper and the garment piece along the stop head sewing hole by a sewing mechanism;

s52, removing the stop sewing template, covering the zipper and the stop with the second sewing template, and sewing the stop, the zipper and the garment piece along the second sewing limiting hole by a sewing mechanism.

10. The seamless zipper structure is characterized in that the double-sided adhesive tape is adhered to the position, where a zipper is to be arranged, of the garment piece, the outer ring of the double-sided adhesive tape is provided with a decorative tape, openings matched with the widths of zipper teeth are formed in the middle of the double-sided adhesive tape and the garment piece, the zipper teeth of the zipper are opposite to the openings, the zipper and one side, away from the garment piece, of the double-sided adhesive tape are adhered, the end or two ends, away from one side of the double-sided adhesive tape, of the zipper are provided with the end stops, the end stops are sewn with the zipper and the garment piece into a whole, and the edge, which is not covered with the end stops, of the zipper is sewn with the garment piece into a whole.

Technical Field

The application relates to the technical field of clothing manufacturing, in particular to a clothing production process applied to a seamless zipper and a seamless zipper structure.

Background

At present, both ends of a common zipper are provided with buckles for limiting the displacement of the zipper puller, but the buckles at both ends of the zipper are worn in the daily use process, and after the pulling times is increased, the buckles are easy to lose efficacy, the zipper puller is easy to pull out, and the normal use of the zipper is influenced. And the setting of buckle can lead to the template can't flatten completely in the use of template is made up in the cooperation, can appear defects such as suture unevenness at the in-process of making up, because the effect of using to make up the template is not good, often can adopt artificial means to make up the zip fastener, production efficiency is lower.

Disclosure of Invention

Aiming at the problems in the prior art, the clothing production process applied to the seamless zipper and the seamless zipper structure are provided, the buckles at the two ends of the zipper head are eliminated, the process can be matched with the template to realize full-automatic production, and the production efficiency is obviously improved.

The specific technical scheme is as follows:

the production process of the seamless zipper clothes comprises the following steps:

s1, overlapping the two cut pieces, and sewing the two overlapped cut pieces along a preset sewing track;

s2, placing a double-sided adhesive tape in a preset sewing track of the garment piece vertically upward, and pressing the double-sided adhesive tape and the garment piece;

s3, cutting the double-sided adhesive tape and the cut pieces according to a preset cutting track, and removing the protective paper on the upper layer of the double-sided adhesive tape;

s4, placing the zipper on the side, away from the garment piece, of the double-sided adhesive tape, wherein the size specification of the zipper is smaller than or equal to that of the double-sided adhesive tape;

and S5, placing a stop at one end or two ends of the zipper in the length direction, and sewing the stop, the zipper and the cut piece into a whole.

The production process of the clothing applied to the seamless zipper also has the characteristics that the clothing further comprises a first sewing template, wherein the first sewing template is provided with a first sewing limiting hole, and the first sewing limiting hole is matched with a preset sewing track.

In the above process for producing a garment for a seamless zipper, the following steps are further included in step S1:

s11, sequentially placing the two cut pieces on a sewing bottom plate;

s12, covering the first sewing template on the two clothes pieces, wherein the first sewing limiting hole corresponds to the area to be sewn;

s13, sewing the two cut pieces along the edge of the first sewing limiting hole by the sewing mechanism.

In the clothing production process applied to the seamless zipper, the clothing production process further has the characteristics that the clothing production process further comprises an adhesive tape placing limiting plate, the adhesive tape placing limiting plate is provided with an adhesive tape placing limiting hole, and the adhesive tape placing hole is matched with the external size of the double-sided adhesive tape.

In the above process for producing a garment for a seamless zipper, the following steps are further included in step S2:

s21, covering the two clothes pieces with the adhesive tape placement limiting plates, wherein the adhesive tape placement limiting holes correspond to the areas to be adhered;

s22, placing the double-sided tape to the area to be adhered along the outline of the tape placement limiting hole;

and S23, pressing the double-sided adhesive tape and the two cut pieces through a pressing machine.

In a preferred embodiment, as shown in fig. 1, the zipper further comprises a cutting die, and the size specification of the cutting die is equal to the specification of the zipper middle element.

The production process of the clothes applied to the seamless zipper is also characterized in that the stop heads are arranged in a semicircular shape, and the stop heads cover the melting teeth at the end parts of the zipper.

The garment production process applied to the seamless zipper is further characterized by further comprising a second sewing template and a stop sewing template, wherein the second sewing template is provided with a second sewing limiting hole, the second sewing limiting hole is matched with the outer shape of the zipper, the stop sewing template comprises one or two stop sewing templates, the stop sewing template is provided with a stop sewing limiting hole, and the stop sewing hole corresponds to the stop straight line part.

In the above process for producing a garment for a seamless zipper, the following steps are further included in step S5:

s51, covering the stop head sewing template on the stop head, and sewing the stop head, the zipper and the garment piece by a sewing mechanism along the stop head sewing hole;

and S52, removing the stop sewing template, covering the zipper and the stop with a second sewing template, and sewing the stop, the zipper and the garment piece along a second sewing limit hole by a sewing mechanism.

Seamless zip fastener structure, characterized in that, treat on the garment piece to set up the zip fastener position and be stained with double-sided adhesive tape, double-sided adhesive tape's outer lane is provided with the ferret, and double-sided adhesive tape and the middle part of garment piece seted up with draw zipper teeth width assorted opening, the zip fastener tooth of zip fastener is relative with this opening, and zip fastener and double-sided adhesive tape deviate from one side bonding of garment piece, the one end or both ends that the zip fastener deviates from double-sided adhesive tape one side are provided with the end, end and zip fastener, the garment piece is made up as an organic wholely, the edge that the zip fastener.

The positive effects of the technical scheme are as follows:

according to the garment production process applied to the seamless zipper, the buckles at the two ends of the zipper head are cancelled, the original zipper buckle arrangement is replaced by sewing the stop head, the buckles at the two ends of the zipper and the zipper body have surface differences, the template cannot be completely covered in the template sewing process, template production is influenced, full-automatic production can be realized by matching the stop head with the template, and production efficiency can be remarkably improved; in addition, the outer side of the zipper is additionally provided with a decorative belt, which not only has decorative effect, but also can play a role in reflecting light and warning.

Drawings

FIG. 1 is a flow chart of an embodiment of a garment production process for seamless zippers according to the present application;

fig. 2 is a flowchart of the S1 process in the example of the garment manufacturing process applied to the seamless zipper of the present application;

fig. 3 is a flowchart of the S2 process in the example of the garment manufacturing process applied to the seamless zipper of the present application;

fig. 4 is a flowchart of the S5 process in the example of the garment manufacturing process applied to the seamless zipper of the present application;

FIG. 5 is a side view of the seamless zipper construction of the present application;

fig. 6 is a front view of the seamless zipper construction of the present application.

1. Garment pieces; 2. double-sided adhesive tape; 21. a decorative band; 3. a zipper; 4. and (5) stopping the head.

Fig. 1 is a schematic flow chart of a method according to an embodiment of the present application. It should be understood that, although the steps in the flowchart of fig. 1 are shown in order as indicated by the arrows, the steps are not necessarily performed in order as indicated by the arrows. The steps are not performed in the exact order shown and may be performed in other orders unless explicitly stated herein. Moreover, at least a portion of the steps in fig. 1 may include multiple sub-steps or multiple stages that are not necessarily performed at the same time, but may be performed at different times, in different orders, and may be performed alternately or at least partially with respect to other steps or other steps.

Detailed Description

In order to make the technical means, creation features, achievement purposes and effects achieved by the present application easy to understand, the following embodiments specifically describe the garment production process applied to the seamless zipper, provided by the present application, with reference to fig. 1 to 6.

The numbering of the components themselves, such as "first", "second", etc., is used herein only to distinguish between the objects depicted and not to have any sequential or technical meaning. The term "connected" and "coupled" when used in this application, unless otherwise indicated, includes both direct and indirect connections (couplings). In the description of the present application, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present application and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be considered as limiting the present application.

In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

The production process of the seamless zipper clothes mainly comprises the following steps:

s1, overlapping the two cut pieces 1, aligning and overlapping the positions of the parts, which need to be provided with the zippers 3, of each cut piece 1, sewing the two overlapped cut pieces 1 along a preset sewing track, and sewing the two cut pieces 1 into a whole, wherein the general sewing track contour is consistent with the contour of the zippers 3;

s2, placing the double-sided adhesive tape 2 in a preset sewing track of the garment piece 1 which is vertically upward, arranging a decoration band 21 on the outer ring of the specific double-sided adhesive tape 2, wherein the specific decoration band 21 can be lining cloth or a reflective material and the like, so that the decoration requirement is met, one side, away from the garment piece 1, of the decoration band 21 is not sticky, one side, close to the garment piece 1, of the decoration band 21 is sticky, protective paper is arranged on one side, vertically upward, of the double-sided adhesive tape 2, and then the double-sided adhesive tape 2 and the garment piece 1 are ironed by using a ironing mechanism, so that the other side of the double-sided adhesive tape 2 can be well bonded with;

s3, cutting the double-sided tape 2 and the cut pieces 1 according to a preset cutting track, wherein the general cutting track is smaller than the specification of the double-sided tape 2, the width of the cutting track is basically consistent with the width of the teeth of the two rows of zippers, and the protective paper on the upper layer of the double-sided tape 2 is removed, so that the zippers 3 can be conveniently pasted in the subsequent steps;

s4, placing the zipper 3 on the side, away from the garment piece 1, of the double-sided adhesive tape 2, and bonding the zipper 3 and the garment piece 1 into a whole by using the double-sided adhesive tape 2;

s5, placing the stoppers 4 at one end or two ends of the zipper 3 in the length direction, wherein the stoppers 4 are used for limiting the zipper stoppers in the pulling process, preventing the zipper stoppers from being pulled out, and adjusting the number of the stoppers 4 according to actual conditions, when the two ends of the zipper 3 are both positioned in the garment piece 1, the two ends of the zipper 3 are provided with two stoppers 4, when one end of the zipper 3 is positioned in the garment piece 1 and the other end is positioned at the edge of the garment piece 1, one end of the zipper 3 positioned in the garment piece 1 is provided with the stoppers 4, one end of the zipper 3 positioned at the edge of the garment piece 1 is not provided with the stoppers 4, and then the stoppers 4, the zipper 3 and the garment piece 1 are sewn into a whole and are mainly used for fixing the positions of the stoppers 4.

In a preferred embodiment, as shown in fig. 1 and 2, the sewing machine further comprises a first sewing template, the first sewing template is provided with a first sewing limiting hole, the first sewing limiting hole is matched with a preset sewing track, the first sewing template is mainly used for compressing two garment pieces 1 in the sewing process, and the first sewing limiting hole is used for limiting the sewing position so as to improve the accuracy of the sewing position.

In a preferred embodiment, as shown in fig. 1, the step S1 further includes the following sub-steps:

s11, opening a first sewing template (not shown in the figure) and a sewing bottom plate (not shown in the figure), and then sequentially placing two cut pieces 1 on the sewing bottom plate, wherein the positions of the two cut pieces 1 where the zippers 3 need to be arranged are aligned;

s12, covering the first sewing template on the two garment pieces 1, pressing the two garment pieces 1 tightly, wherein the first sewing limiting hole corresponds to the area to be sewn, and the general first sewing limiting hole is in an oval shape;

and S13, sewing the two cut pieces 1 along the edge of the first sewing limiting hole by a sewing mechanism, and sewing the positions of the two cut pieces 1, which need to be provided with the zippers 3, into a whole.

In a preferred embodiment, as shown in fig. 1 and fig. 3, the garment piece further includes a tape placing limiting plate, the tape placing limiting plate is provided with a tape placing limiting hole, the tape placing limiting hole is matched with the external size of the double-sided tape 2, the size of the tape placing limiting hole is matched with the area to be sewn of the two garment pieces 1, and one side of the general double-sided tape 2 close to the garment pieces 1 can cover lines of stitches on the garment pieces 1.

In a preferred embodiment, as shown in fig. 1 and 3, the following sub-steps are further included in step S2:

s21, covering the two garment pieces 1 with the adhesive tape placement limiting plates, tightly pressing the two garment pieces 1, and enabling the adhesive tape placement limiting holes to correspond to the areas to be adhered;

s22, placing the double-sided tape 2 to an area to be adhered along the outline of the tape placement limiting hole, wherein the side, close to the garment piece 1, of the double-sided tape 2 is sticky;

s23, the double-sided adhesive tape 2 and the two cut pieces 1 are pressed and ironed through the pressing and ironing machine, so that the double-sided adhesive tape 2 can be quickly adhered to the two cut pieces 1 in a short time, and the double-sided adhesive tape has certain adhesive strength. Furthermore, the pressing machine can be started only by pressing the starting buttons on two sides simultaneously with both hands of an operator, so that personal injury caused by operation error is avoided.

In a preferred embodiment, as shown in fig. 1, a cutting die (not shown in the figure) is further included, the dimension specification of the cutting die is equal to the specification of the teeth in the middle of the zipper 3, the cutting die penetrates through the double-sided adhesive tape 2 and the two cut pieces 1 through the up-and-down movement of the cutting die, and a long gap is formed in the middle of the double-sided adhesive tape 2 and the two cut pieces 1 for matching with a gap formed after the zipper is pulled open later. Further cutting die needs operating personnel both hands to press the start button who is located both sides simultaneously and just can start, leads to bodily injury when avoiding the operation mistake.

In a preferred embodiment, as shown in fig. 1 and 6, the stop 4 is disposed in a semicircular shape or a semi-elliptical shape, but may be other stop, and the stop 4 can cover the teeth of the end of the zipper 3, so that the stop 4 limits the pulling stroke of the zipper 3, thereby preventing the zipper 3 from being pulled to the end of the zipper 3 during the pulling process, and eliminating the metal stops originally disposed at the two ends of the zipper 3, thereby simplifying the structure of the zipper 3.

In a preferred embodiment, as shown in fig. 1, the zipper machine further includes a second sewing template (not shown) and a stop sewing template (not shown), the second sewing template is provided with a second sewing limiting hole, the second sewing limiting hole matches with the external shape of the zipper 3 and is generally in a closed ring shape, the stop sewing templates include one or two stop sewing templates, the stop sewing template is provided with a stop sewing limiting hole, the general stop sewing limiting hole is arranged in a straight line shape, and the stop sewing hole corresponds to the stop straight line part, i.e. the inner side of the stop 4.

In a preferred embodiment, as shown in fig. 1 and 4, the following sub-steps are further included in step S5:

s51, covering the stop sewing template on the stop 4, pressing the stop 4 and the zipper 3 through the stop template, and sewing the stop 4, the zipper 3 and the garment piece 1 by a sewing mechanism along the stop sewing hole, namely sewing the stop 4 at one side in the zipper 3 into a whole with the zipper 3 and the garment piece 1;

and S52, removing the stop sewing template, covering the second sewing template on the zipper 3 and the stop 4, pressing the outer edge of the stop 4 and the zipper 3 through the second sewing template, and sewing the stop 4, the zipper 3 and the garment piece 1 by the sewing mechanism along the second sewing limiting hole, namely sewing the outer edge of the stop 4, which is overlapped with the end part of the zipper 3, and the zipper 3 and the garment piece 1 into a whole.

In a preferred embodiment, as shown in fig. 5 and 6, the size of the zipper 3 is equal to or less than the size of the double-sided adhesive tape 2, the size of the general zipper 3 is matched with the adhesive area on the upper end surface of the double-sided adhesive tape 2, and the decorative tape 21 is not adhesive because the decorative tape 21 is further arranged on the outer edge of the general double-sided adhesive tape 2, so that the size of the double-sided adhesive tape 2 is larger than the size of the zipper 3; if the decorative strip 21 is not arranged on the outer edge of the double-sided tape 2, the size specification of the double-sided tape 2 is equal to that of the zipper 3, and different settings can be adjusted and selected according to the characteristics of the clothes.

The utility model relates to a be applied to seamless zip fastener structure of clothing, specifically refer to fig. 5 and fig. 6, it has double-sided tape 2 to wait to set up the zip fastener position on the garment piece 1, double-sided tape 2's outer lane is provided with ferret 21, and double-sided tape 2 and garment piece 1's middle part seted up with draw zipper teeth width assorted opening, zip fastener 3 draw zipper teeth relative with this opening, and zip fastener 3 and double-sided tape 2 deviate from one side bonding of garment piece 1, the one end or both ends that zip fastener 3 deviates from 2 one side of double-sided tape are provided with end 4, end 4 and zip fastener 3, garment piece 1 is made up as an organic wholely, edge that zip fastener 3 has not covered end 4 makes up as an organic.

The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above is merely a preferred embodiment of the present application and is not intended to limit the scope of the present application, and it should be understood that those skilled in the art should be able to recognize that all the equivalent and obvious modifications made by the present application in the specification and the drawings should be included in the scope of the present application.