阅读说明：本技术 一种烟包运输环境模拟装置及烟包粘连快速检测方法 (Tobacco bale transportation environment simulation device and tobacco bale adhesion rapid detection method ) 是由 林镇喜 符秀科 张居鸿 陈杰 宋阳波 于 2020-12-17 设计创作，主要内容包括：本发明公开了一种烟包运输环境模拟装置,包括箱体与可以开合的密封门,所述箱体前侧面开口,所述密封门设置于所述开口处并能密封所述开口,所述箱体内设有压力模拟装置与环境温度模拟装置,所述压力模拟装置置于所述箱体内并连接所述箱体的内部上、下表面,所述环境温度模拟装置固定于所述箱体内表面上。本发明还公开了一种烟包粘连快速检测方法。本发明通过烟包运输环境模拟装置对烟包成品的样品进行运输环境的模拟,提前预知产品在运输过程中的变化,能够有效的察觉在运输过程中可能发生的粘连情况,进行提前应对,减少经济损失,同时也通过检测达到调整印刷参数,提高印刷可靠性,增加产品稳定性的目的。(The invention discloses a tobacco bale transportation environment simulation device which comprises a box body and a sealing door capable of being opened and closed, wherein the front side surface of the box body is opened, the sealing door is arranged at the opening and can seal the opening, a pressure simulation device and an environment temperature simulation device are arranged in the box body, the pressure simulation device is arranged in the box body and is connected with the upper surface and the lower surface of the interior of the box body, and the environment temperature simulation device is fixed on the inner surface of the box body. The invention also discloses a method for quickly detecting cigarette packet adhesion. According to the invention, the transportation environment of the tobacco bale finished product sample is simulated by the tobacco bale transportation environment simulation device, the change of the product in the transportation process is predicted in advance, the adhesion condition possibly occurring in the transportation process can be effectively perceived, the handling is carried out in advance, the economic loss is reduced, and meanwhile, the purposes of adjusting the printing parameters, improving the printing reliability and increasing the product stability are achieved by detection.)

1. The utility model provides a tobacco bale transportation environment analogue means, includes box (1) and sealing door (13) that can open and shut, box (1) leading flank opening, sealing door (13) set up in the opening part and can seal the opening, its characterized in that: be equipped with pressure analogue means and ambient temperature analogue means in box (1), pressure analogue means arranges in connect in box (1) the inside upper and lower surface of box (1), ambient temperature analogue means is fixed in on the box (1) internal surface, the upper end is equipped with control module in box (1), control module control pressure analogue means with ambient temperature analogue means.

2. The cigarette packet transportation environment simulation device according to claim 1, characterized in that: the pressure simulation device comprises a pressing group and a supporting group, the supporting group is fixed on the lower surface of the interior of the box body (1), the pressing group is fixed on the upper surface of the interior of the box body (1) and penetrates through the exterior, and the pressing group and the supporting group are matched with each other.

3. The cigarette packet transportation environment simulation device according to claim 2, characterized in that: the lower pressing group comprises a lower pressing cylinder (2) and a lower pressing plate (7), the lower pressing plate (7) is fixed on a push rod (6) of the lower pressing cylinder (2), the push rod (6) penetrates through the upper surface of the interior of the box body (1), the downward pressing cylinder (2) is fixed at the top of the box body (1), the supporting group comprises a supporting plate (10), a pressure sensing plate (12) and an elastic connecting group (11), the pressure sensing plate (12) is fixed on the inner lower surface of the box body (1), the upper surface and the lower surface of the elastic connection group (11) are respectively connected with the supporting plate (10) and the pressure sensing plate (12), the lower pressing plate (7) is suspended above the supporting plate (10) and matched with the supporting plate (10), the control module is respectively electrically connected with the pressure sensing plate (12) and the lower pressure cylinder (2).

4. The cigarette packet transportation environment simulation device according to claim 3, characterized in that: the elastic connection group (11) is composed of at least two groups of springs.

5. The cigarette packet transportation environment simulation device according to claim 3, characterized in that: the pressing groups are two groups which are distributed adjacently, and the supporting plate (10) is matched with the two groups of pressing groups at the same time.

6. The cigarette packet transportation environment simulation device according to claim 2, characterized in that: the environment temperature simulation module comprises a plurality of heating pipes (9) and temperature sensors (8), the heating pipes (9) are symmetrically and uniformly distributed on two side faces of the interior of the box body (1), the temperature sensors (8) are fixed in the box body (1), and the control module is respectively electrically connected with the heating pipes (9) and the temperature sensors (8).

7. The cigarette packet transportation environment simulation device according to any one of claims 1 to 6, characterized in that: the box body (1) is internally provided with a control panel (3) at the top end, the control module is electrically connected with the control panel (3), and the control panel (3) is provided with a plurality of control keys (4) and a display screen (5).

8. The cigarette packet transportation environment simulation device according to claim 7, characterized in that: sealing washer (14) that sealing door (13) inboard be equipped with examination mouthful matches each other, observation window (15) have been seted up in sealing door (13) middle part, observation window (15) are sealed through toughened glass.

9. A tobacco bale adhesion rapid detection method using the tobacco bale transportation environment simulation device as defined in claims 1-8, characterized by comprising the following steps:

sampling, namely extracting finished cigarette packets printed in the same batch by using the same gloss oil in a random sampling manner, and extracting samples for later use;

the upper machine is used for placing the extracted sample on a supporting plate in the cigarette packet transportation environment simulation device, and the sealing door is closed to enable the interior of the box body to be in a sealing state;

adjusting parameters, namely adjusting the parameters of the cigarette packet transportation environment simulation device through a control panel, setting a pressure value and a temperature value correspondingly, and preparing for simulation;

the environment simulation is carried out, and the tobacco bale transportation environment simulation device is started to simulate the transportation environment of the sample;

taking out the sample subjected to the environmental simulation, and naturally placing the sample to restore the sample to a room temperature and normal pressure state;

and detecting, namely detecting the product after the product is off the machine, and judging whether the product has the adhesion condition.

10. The cigarette packet adhesion rapid detection method according to claim 9, wherein the parameter adjustment step further comprises the steps of:

resetting the pressure, namely resetting the pressure born by the pressure sensing plate after placing the sample on the supporting plate;

setting the temperature, namely setting the temperature of the environment temperature simulation device through a control panel, wherein the environment temperature is set to be 40-60 ℃;

setting pressure, wherein the working pressure of the pressure simulation device is set to be 200-400N through a control panel;

and setting the running time, wherein the running time of the tobacco bale transportation environment simulation device is set to be 3-6 hours.

Technical Field

The invention belongs to the technical field of cigarette packet quality detection, and particularly relates to a cigarette packet transportation environment simulation device and a cigarette packet adhesion rapid detection method.

Background

Most of the printing surfaces of the cigarette packet products adopt gloss oil, the printing surfaces are basically single flat products, a plurality of paper sheets are stacked, placed, stored and transported in the production and transportation processes, the hard cigarette packet box is generally 500 plus one piece and is chopped, the small soft cigarette packet box is generally 10000 plus one piece, and a plurality of boxes or a plurality of bags are stacked together in the transportation process. The product storage and transportation process can be under certain pressure, if the gloss oil is not completely dried, the products can be adhered to each other and be caked in the stacking and transportation process, or in the transportation process, the temperature in a carriage is higher due to sunshine and higher temperature, so that the temperature of the product is increased, and if the temperature resistance of the gloss oil product is poor, the gloss oil is easy to soften and become adhesive, so that the products are adhered to each other and caked. The adhesion and cake bonding phenomena are not easy to occur due to the fact that the production is carried out at the normal temperature in the production process, but the adhesion problem is found too late in the transportation process after the finished product is made, and large economic loss can be caused.

Disclosure of Invention

The invention aims to solve the technical problem of providing a tobacco bale transportation environment simulation device and a tobacco bale adhesion rapid detection method which can rapidly detect whether tobacco bale products are adhered or not.

The technical scheme for solving the technical problems comprises the following steps:

the utility model provides a tobacco bale transportation environment analogue means, includes box and the sealing door that can open and shut, box leading flank opening, the sealing door set up in the opening part can be sealed the opening, be equipped with pressure analogue means and ambient temperature analogue means in the box, pressure analogue means arranges in the box and connect the inside upper and lower surface of box, ambient temperature analogue means is fixed in on the box internal surface, the upper end is equipped with control module in the box, control module control pressure analogue means with ambient temperature analogue means.

Specifically, the pressure simulation device comprises a pressing group and a supporting group, the supporting group is fixed on the lower surface of the interior of the box body, the pressing group is fixed on the upper surface of the interior of the box body and penetrates through the exterior, and the pressing group and the supporting group are matched with each other.

Specifically, the holding down group is including holding down cylinder, holding down plate, the holding down plate is fixed on the push rod of holding down cylinder, the push rod runs through the inside upper surface of box, the holding down cylinder is fixed the top of box, the holding down group is including backup pad, pressure-sensitive plate and elastic connection group, the pressure-sensitive plate is fixed on the inside lower surface of box, elastic connection group's upper and lower two sides are connected respectively the backup pad with the pressure-sensitive plate, the holding down plate hang in the backup pad top and with the backup pad matches each other, control module respectively with the pressure-sensitive plate the holding down cylinder electricity is connected.

Specifically, the elastic connection group is composed of at least two groups of springs.

Specifically, push down the group and be two sets of that adjacent distribution, the backup pad simultaneously with two sets of push down the group and match each other.

Specifically, the environment temperature simulation module includes a plurality of heating pipes and temperature-sensing ware, and is a plurality of the heating pipe is symmetrical evenly distributed on the inside both sides face of box, the temperature-sensing ware is fixed the inside of box, control module respectively with the heating pipe temperature-sensing ware electricity is connected.

Specifically, the top end in the box body is provided with a control panel, the control module is electrically connected with the control panel, and the control panel comprises a plurality of control keys and a display screen.

Specifically, the sealing door inboard be equipped with the sealing washer that the opening matches each other, the observation window has been seted up at the sealing door middle part, the observation window passes through toughened glass and seals.

Another technical solution for solving the above technical problems of the present invention is:

a tobacco bale adhesion rapid detection method using the tobacco bale transportation environment simulation device comprises the following steps:

sampling, namely extracting finished cigarette packets printed in the same batch by using the same gloss oil in a random sampling manner, and extracting samples for later use;

the upper machine is used for placing the extracted sample on a supporting plate in the cigarette packet transportation environment simulation device, and the sealing door is closed to enable the interior of the box body to be in a sealing state;

adjusting parameters, namely adjusting the parameters of the cigarette packet transportation environment simulation device through a control panel, setting a pressure value and a temperature value correspondingly, and preparing for simulation;

the environment simulation is carried out, and the tobacco bale transportation environment simulation device is started to simulate the transportation environment of the sample;

taking out the sample subjected to the environmental simulation, and naturally placing the sample to restore the sample to a room temperature and normal pressure state;

and detecting, namely detecting the product after the product is off the machine, and judging whether the product has the adhesion condition.

Specifically, the parameter adjusting step further includes the following steps:

resetting the pressure, namely resetting the pressure born by the pressure sensing plate after placing the sample on the supporting plate;

setting the temperature, namely setting the temperature of the environment temperature simulation device through a control panel, wherein the environment temperature is set to be 40-60 ℃;

setting pressure, wherein the working pressure of the pressure simulation device is set to be 200-400N through a control panel;

and setting the running time, wherein the running time of the tobacco bale transportation environment simulation device is set to be 3-6 hours.

The invention has the following beneficial effects: carry out the simulation of transportation environment through tobacco bale transportation environment analogue means to the off-the-shelf sample of tobacco bale, foresee the change of product in the transportation in advance, can effectually perceive the adhesion condition that probably takes place in the transportation, deal with in advance, reduce economic loss, also reach adjustment printing parameter through detecting simultaneously, improve the printing reliability, increase the purpose of product stability.

Drawings

Fig. 1 is a schematic perspective view of an embodiment of the present invention.

Fig. 2 is a schematic front structure diagram according to an embodiment of the present invention.

The reference numbers in the figures have the following meanings:

the box 1, 2 push down the cylinder, 3 control panel, 4 buttons, 5 display screens, 6 push rods, 7 holding down plates, 8 temperature-sensing ware, 9 heating pipes, 10 backup pads, 11 elastic connection group, 12 pressure-sensing boards, 13 sealing door, 14 sealing washers, 15 observation windows.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings.

Example (b):

the cigarette packet transportation environment simulation device disclosed by the embodiment of the invention is shown in a figure 1-2 and comprises a box body 1 and a sealing door 13 which can be opened and closed, wherein the front side surface of the box body 1 is opened, the sealing door 13 is arranged at the opening and can seal the opening, a pressure simulation device and an environment temperature simulation device are arranged in the box body 1, the pressure simulation device is arranged in the box body 1 and is connected with the upper surface and the lower surface of the interior of the box body 1, the environment temperature simulation device is fixed on the inner surface of the box body 1, a control module is arranged at the upper end in the box body 1, and the control module controls the pressure simulation device and the environment temperature simulation device. The pressure that receives in piling up the pile up of tobacco bale sample in the transportation is simulated through pressure analogue means, and the temperature data of environment in the tobacco bale sample transportation is simulated through ambient temperature analogue means, makes the tobacco bale sample be in the environment that the transportation is located to reach the purpose of simulation, thereby can realize predicting the problem that the tobacco bale finished product probably exists at the transportation, effectively prevent the economic loss because of the transportation environmental condition changes and cause.

Specifically, the pressure simulation device comprises a pressing group and a supporting group, the supporting group is fixed on the lower surface of the interior of the box body 1, the pressing group is fixed on the upper surface of the interior of the box body 1 and penetrates through the exterior, and the pressing group and the supporting group are matched with each other. Specifically, the holding-down unit includes holding-down cylinder 2, holding-down plate 7 is fixed on holding-down cylinder 2's the push rod 6, push rod 6 runs through the inside upper surface of box 1, holding-down cylinder 2 fixes the top of box 1, it includes backup pad 10, pressure-sensitive plate 12 and elastic connection group 11 to support the group, pressure-sensitive plate 12 is fixed on the inside lower surface of box 1, elastic connection group 11's upper and lower two sides are connected respectively backup pad 10 with pressure-sensitive plate 12, holding-down plate 7 hang in backup pad 10 top and with backup pad 10 matches each other, control module respectively with pressure-sensitive plate 12 the holding-down cylinder 2 electricity is connected.

Through placing the sample in backup pad 10, rethread push cylinder 2 drive holding down plate 7 applys pressure to the sample, simulates out the sample and is piled up by the pile up neatly the condition, and the pressure of pushing down sets for through control module, can set for different pressure values, the pressure space that can better detection product can bear, better the pile up neatly condition of controlling the different numbers of piles of product in the transportation.

Specifically, elastic connection group 11 constitutes elastic connection group 11 mainly used auxiliary pressure sensing board 12 for at least two sets of springs, can be real-time, accurate feedback actually push down the condition of pushing down of cylinder 2 to in feeding back control module, realize the accurate control to pressure analogue means, adopt four groups of springs of four corners distribution to constitute in this embodiment, support more stably, the atress is more even.

Specifically, the pressing groups are two groups which are adjacently distributed, and the supporting plate 10 is matched with the two groups of pressing groups at the same time. When actual pile up neatly was piled up usually, the condition of range upon range of in turn can appear, adopts the group that pushes down of adjacent two sets of settings, and the environment of guaranteeing the simulation is more close to the actual transportation condition in such a condition of simulation that can be better.

Specifically, the environment temperature simulation module includes a plurality of heating pipes 9 and a temperature sensor 8, and is a plurality of heating pipes 9 are symmetrical evenly distributed on the inside both sides face of box 1, temperature sensor 8 is fixed the inside of box 1, control module respectively with heating pipe 9 the temperature sensor 8 electricity is connected. The temperature sensor 8 is used for sensing the temperature of the detection environment, so that the control module can control the working time of the heating pipe 9 conveniently, and the ambient temperature is kept in the temperature range set by detection all the time.

Specifically, the top end in the box body 1 is provided with a control panel 3, the control module is electrically connected with the control panel 3, and the control panel 3 comprises a plurality of control keys 4 and a display screen 5. The display screen 5 is used for displaying data detected by the pressure detection plate and displaying real-time temperature in a detection environment, and meanwhile, various parameters can be set through mutual matching with the control keys 4, so that the purpose of detection of the corresponding environment is achieved.

Specifically, sealing ring 14 that the inside of sealing door 13 was equipped with the opening matches each other, observation window 15 has been seted up at sealing door 13 middle part, observation window 15 passes through toughened glass and seals. The observation window 15 can be used for observing the internal condition of the box body 1, so that the problem of equipment is not found, and meanwhile, the sealing ring 14 can ensure that the box body 1 is relatively sealed, so that the detection result is guaranteed.

Another technical solution for solving the above technical problems of the present invention is:

a tobacco bale adhesion rapid detection method using the tobacco bale transportation environment simulation device comprises the following steps:

sampling, namely extracting finished cigarette packets printed in the same batch by using the same gloss oil in a random sampling manner, and extracting samples for later use; the sampling is to ensure that the same gloss oil (the gloss oil is in the same batch or the same barrel) is aimed at, and the basic parameters of the sampled sample are similar in the same batch of printed products, so that the effectiveness of the later detection effect is ensured, and the sampled sample can be directly fed back to the printing.

The upper machine is used for placing the extracted sample on a supporting plate in the cigarette packet transportation environment simulation device, and the sealing door is closed to enable the interior of the box body to be in a sealing state; generally, 1-2 stacks of samples are placed on a support plate in parallel without stacking each other.

Adjusting parameters, namely adjusting the parameters of the cigarette packet transportation environment simulation device through a control panel, setting a pressure value and a temperature value correspondingly, and preparing for simulation; specifically, the method further comprises the following steps:

resetting the pressure, namely resetting the pressure born by the pressure sensing plate after placing the sample on the supporting plate; after the sample is put into, the pressure that the sample will be directly sensed on the pressure-sensitive plate and exert to it, this pressure is not the purpose that detects, in order to make the testing result more accurate, must detect before at every turn, guarantees that the pressure-sensitive plate detected is 0 to guarantee can be better the acquisition push down the pressure that the group applyed, consequently need before detecting at every turn, clear the setting.

Setting the temperature, namely setting the temperature of the environment temperature simulation device through a control panel, wherein the environment temperature is set to be 40-60 ℃; the temperature mainly simulates a high-temperature state of transportation, and the gloss oil is basically stable in state and not easy to adhere at normal temperature or below, so that the main detection state is placed in high-temperature detection to determine the state of the gloss oil in high-temperature transportation.

Setting pressure, wherein the working pressure of the pressure simulation device is set to be 200-400N through a control panel; the pressure is mainly used for detecting the stacking number of different layers, and ensures that products at the bottommost layer can not be stuck after multi-layer stacking.

And setting the running time, wherein the running time of the tobacco bale transportation environment simulation device is set to be 3-6 hours. The event setting mainly simulates a high-temperature environment during transportation, and under a general condition, the high-temperature environment is not too long, but the high time can be set according to the actual condition so as to meet the requirement of the actual condition.

The environment simulation is carried out, and the tobacco bale transportation environment simulation device is started to simulate the transportation environment of the sample; at the moment, the tobacco bale transportation environment simulation device is in a working state, and the environment of the product in the transportation process is simulated for subsequent detection.

Taking out the sample subjected to the environmental simulation, and naturally placing the sample to restore the sample to a room temperature and normal pressure state; the arrangement of recovering to the room temperature is mainly that the common products can not be used for the first time after being transported to the destination, but can be stored and taken out when being used, so that the common products need to be placed statically firstly and are convenient to detect after being cooled to the normal temperature.

And detecting, namely detecting the product after the product is off the machine, and judging whether the product has the adhesion condition. The detection mode can be artifical and detect, also can detect through the counter, can direct reaction go out the condition whether the adhesion appears, if the adhesion condition appears, can be through adjusting printing technology, guarantee gloss oil complete drying back and detect once more, if the adhesion condition appears in the continuous detection, then judge the gloss oil of changing other models to avoid unnecessary economic loss.

The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.