阅读说明：本技术 一种空调加工用铝卷开平截断机构 (Aluminum coil opening, flattening and cutting mechanism for air conditioner machining ) 是由 张维尧 苏跃 于 2021-08-09 设计创作，主要内容包括：本发明公开了一种空调加工用铝卷开平截断机构,包括截断机构本体,所述截断机构本体上端的一侧位置固定安装有固定架,所述截断机构本体上端的中间位置安装有限位柱,所述截断机构本体的一侧固定连接有运输架,所述运输架的内部转动连接有若干个运输柱,所述运输架的下端固定安装有若干个支撑柱,所述运输架的上端安装有铝卷本体,所述固定架的内部安装有截断座和辊压柱,所述辊压柱位于截断座的一侧,所述截断座的下端固定安装有截断刀,所述截断座包含截断采集模块、处理标记模块、计算分析模块和调控提示模块；本发明解决了现有方案中不能对截断机构的运行进行全方位的监测和分析,并及时进行预警和提示的技术问题。(The invention discloses an aluminum coil opening and flat cutting mechanism for air conditioner processing, which comprises a cutting mechanism body, wherein a fixed frame is fixedly arranged at one side of the upper end of the cutting mechanism body, a limiting column is arranged at the middle position of the upper end of the cutting mechanism body, a transport frame is fixedly connected at one side of the cutting mechanism body, a plurality of transport columns are rotatably connected in the transport frame, a plurality of support columns are fixedly arranged at the lower end of the transport frame, an aluminum coil body is arranged at the upper end of the transport frame, a cutting seat and a rolling column are arranged in the fixed frame, the rolling column is positioned at one side of the cutting seat, a cutting knife is fixedly arranged at the lower end of the cutting seat, and the cutting seat comprises a cutting acquisition module, a processing and marking module, a calculation and analysis module and a regulation and control prompting module; the invention solves the technical problems that the operation of the cutting mechanism cannot be monitored and analyzed in all directions and early warning and prompting can be carried out in time in the existing scheme.)

1. The utility model provides an aluminum coil-off truncation mechanism for air conditioner processing, includes truncation mechanism body (1), one side position fixed mounting of truncation mechanism body (1) upper end has mount (2), one side fixedly connected with transportation frame (5) of truncation mechanism body (1), aluminum coil body (7) are installed to the upper end of transportation frame (5), its characterized in that, the internally mounted of mount (2) cuts seat (3) and roller compression post (4), the lower extreme fixed mounting of cutting seat (3) cuts sword (10), cut seat (3) contain and cut collection module, processing mark module, computational analysis module and regulation and control prompt module;

the cutting acquisition module is used for acquiring the operation information of the cutting knife (10) and the processing information of the aluminum coil body (7); the processing marking module is used for processing the collected running information and the collected processing information to obtain running processing information and processing information; the calculation analysis module is used for calculating the operation processing information and the processing information to obtain a transportation and extraction value, and analyzing the transportation and extraction value to obtain operation analysis data; the regulation and control prompting module is used for regulating and controlling and prompting the operation of the cutter (10) according to the operation analysis data.

2. The aluminum coil opening and flat cutting mechanism for air conditioning processing as claimed in claim 1, wherein the specific steps of the processing and marking module for processing the collected operation information and processing information are as follows:

respectively taking values and marking the truncation duration, interval duration, truncation times and truncation loudness of the truncation knife (10) in the operation information; marking the truncation type and acquiring a corresponding truncation correlation value;

acquiring size data and material data of the aluminum coil body (7) in the processing information; respectively taking values and marking the width and the thickness in the dimension data; and marking the material type in the material data and acquiring a corresponding material correlation value.

3. The aluminum coil opening and flat cutting mechanism for air conditioning processing as claimed in claim 2, wherein the specific steps of the calculation and analysis module for calculating the operation processing information and the processing information are as follows:

calculating a truncation factor JDX using a formula; wherein a1 and a2 are expressed as different proportionality coefficients and are both greater than zero, JLG is expressed as a truncation correlation value corresponding to the truncation type, JC is expressed as the truncation times, JS is expressed as the truncation duration, JG is expressed as the interval duration, and JX is expressed as the truncation loudness;

calculating an operating coefficient YXX using a formula; wherein b1 and b2 are expressed as different proportionality coefficients and are both larger than zero, CLG is expressed as a material related value corresponding to the material type, KZ is expressed as the width in the dimension data, and HZ is expressed as the thickness in the dimension data;

calculating by using a formula according to the truncation coefficient and the running coefficient to obtain a running-lifting value YT; wherein c1 and c2 are expressed as different proportionality coefficients and are both larger than zero, expressed as truncation adjustment factors, and the value is 1.31574.

4. The aluminum coil opening and flat cutting mechanism for air conditioning processing as claimed in claim 3, wherein the concrete steps of analyzing the transportation and lifting value are as follows:

marking the minimum value and the maximum value of a preset operation prompting range as P1 and P2 respectively, and matching the operation prompting value YT with the preset operation prompting range; if YT is less than P1, the operation of the cutter (10) is judged to be normal and a first matching signal is generated; if the YT is more than or equal to P1 and less than or equal to P1, judging that the operation of the cutter (10) is abnormal and generating a second matching signal; if P2 < YT, the operation of the cutter (10) is judged to be seriously abnormal and a third matching signal is generated.

5. The aluminum coil opening and flat cutting mechanism for air conditioning processing as recited in claim 4, wherein the specific steps of regulating and prompting by the regulating and prompting module are as follows:

receiving operation analysis data and analyzing the operation analysis data, and if the operation analysis data contains a first matching signal, generating a prompt of normal operation; if the operation analysis data contains the second matching signal, generating a prompt that the cutter (10) is worn and controlling the cutter (10) to stop operating and overhauling; and if the operation analysis data contains a third matching signal, generating a prompt of the damage of the cutter (10) and controlling the cutter (10) to stop operation and maintenance.

Technical Field

The invention relates to the field of air conditioner machining, in particular to an aluminum coil opening, leveling and cutting mechanism for air conditioner machining.

Background

The aluminum coil needs to be opened and cut off in the processing process, so that the cut aluminum product can be shaped and processed conveniently.

The invention patent of publication number CN105151676A discloses a round steel cutting device, which comprises: the rack is fixed on the ground; the cutting device is fixedly connected with the rack and comprises a driving motor provided with a flywheel, and the flywheel is mechanically connected with a shearing part for cutting off the round steel long material; the feeding device comprises a feeding groove fixedly arranged on the rack and a clamping assembly for clamping the round steel long material, the clamping assembly is connected with a conveying assembly, and the conveying assembly drives the clamping assembly to reciprocate along the length direction of the feeding groove; the feeding device is fixedly arranged on one side of the feeding device and comprises a lifting assembly for feeding round steel long materials to be processed into the feeding device; the main control device, the driving motor, the conveying assembly and the lifting assembly are electrically connected with the main control device. The technical problems of low working efficiency, low precision, high labor cost and the like caused by manual direct operation for completing round steel cutting are effectively solved. But the defects include that the operation of the cutting mechanism cannot be monitored and analyzed in an all-around way, and early warning and prompting are carried out in time to improve the working efficiency of cutting.

Disclosure of Invention

The invention aims to provide an aluminum coil opening and cutting mechanism for air conditioner processing, and mainly aims to solve the technical problems that the operation of the cutting mechanism cannot be monitored and analyzed in an all-around manner, and early warning and prompting can be performed in time in the existing scheme.

The purpose of the invention can be realized by the following technical scheme:

an aluminum coil opening and flat cutting mechanism for air conditioner machining comprises a cutting mechanism body, wherein a fixed frame is fixedly mounted at one side of the upper end of the cutting mechanism body, a limiting column is mounted at the middle position of the upper end of the cutting mechanism body, a transport frame is fixedly connected to one side of the cutting mechanism body, a plurality of transport columns are rotatably connected to the interior of the transport frame, a plurality of support columns are fixedly mounted at the lower end of the transport frame, an aluminum coil body is mounted at the upper end of the transport frame, a cutting seat and a rolling column are mounted in the fixed frame, the rolling column is located at one side of the cutting seat, a cutting knife is fixedly mounted at the lower end of the cutting seat, and the cutting seat comprises a cutting acquisition module, a processing and marking module, a calculation and analysis module and a regulation and control prompting module;

the cutting acquisition module is used for acquiring the operation information of the cutting knife and the processing information of the aluminum coil body;

the processing marking module is used for processing the collected running information and the collected processing information to obtain running processing information and processing information;

the calculation analysis module is used for calculating the operation processing information and the processing information to obtain a transportation and extraction value, and analyzing the transportation and extraction value to obtain operation analysis data;

and the regulation and control prompting module is used for regulating and controlling and prompting the operation of the cutter according to the operation analysis data.

Further, the specific steps of the processing and marking module for processing the collected operation information and the processing information are as follows:

receiving the operation information and the processing information, and acquiring the truncation duration, interval duration, truncation times, truncation loudness and truncation type of a truncation knife in the operation information;

taking values and marking the truncation time; taking values and marking the interval duration; taking values and marking the truncation times; taking values and marking the truncation loudness; marking the truncation type and acquiring a corresponding truncation correlation value;

acquiring size data and material data of the aluminum coil body in the processing information; respectively taking values and marking the width and the thickness in the dimension data; and marking the material type in the material data and acquiring a corresponding material correlation value.

Further, the specific steps of the calculation and analysis module for calculating the operation processing information and the processing information are as follows:

acquiring various items of marked data, performing normalization processing and taking values, and calculating a truncation coefficient JDX by using a formula; wherein a1 and a2 are expressed as different proportionality coefficients and are both greater than zero, JLG is expressed as a truncation correlation value corresponding to the truncation type, JC is expressed as the truncation times, JS is expressed as the truncation duration, JG is expressed as the interval duration, and JX is expressed as the truncation loudness;

calculating an operating coefficient YXX using a formula; wherein b1 and b2 are expressed as different proportionality coefficients and are both larger than zero, CLG is expressed as a material related value corresponding to the material type, KZ is expressed as the width in the dimension data, and HZ is expressed as the thickness in the dimension data;

calculating by using a formula according to the truncation coefficient and the running coefficient to obtain a running-lifting value YT; wherein c1 and c2 are expressed as different proportionality coefficients and are both larger than zero, expressed as truncation adjustment factors, and the value is 1.31574.

Further, the concrete steps of analyzing the transportation and lifting value are as follows:

marking the minimum value and the maximum value of a preset operation prompting range as P1 and P2 respectively, and matching the operation prompting value YT with the preset operation prompting range;

if YT is less than P1, judging that the operation of the cutter is normal and generating a first matching signal;

if the YT is more than or equal to P1 and less than or equal to P1, judging that the operation of the cutter is abnormal and generating a second matching signal;

if P2 is less than YT, the operation of the cutter is judged to be seriously abnormal and a third matching signal is generated;

and combining the first matching signal, the second matching signal and the third matching signal to obtain operation analysis data.

Further, the specific steps of regulating and prompting by the regulation and prompting module are as follows:

receiving operation analysis data and analyzing the operation analysis data, and if the operation analysis data contains a first matching signal, generating a prompt of normal operation; if the operation analysis data contains the second matching signal, generating a prompt that the cutter is abraded, and controlling the cutter to stop operating and overhauling; and if the operation analysis data contains a third matching signal, generating a prompt of the damage of the cutter and controlling the cutter to stop operation and maintenance.

The invention has the beneficial effects that:

the fixing frame and the cutting seat can cut the aluminum coil body, the cut aluminum coil body is rolled through the rolling column, and the cutting acquisition module, the processing and marking module, the calculation and analysis module and the regulation and control prompting module are matched for use in the cutting seat, so that the cutting acquisition module is used for acquiring the operation information of the cutting knife and the processing information of the aluminum coil body; processing the collected running information and the processing information by using a processing and marking module to obtain running processing information and processing information; calculating the operation processing information and the processing information by using a calculation analysis module to obtain a transportation and extraction value, and analyzing the transportation and extraction value to obtain operation analysis data; utilize regulation and control suggestion module to regulate and control and indicate the operation of clipper according to operation analysis data, can realize carrying out omnidirectional monitoring and analysis to the operation of cutting mechanism, and in time carry out early warning and suggestion and improve the purpose of cutting efficiency, overcome and can't in time discover the wearing and tearing of cutting mechanism and handle, make unusual cutting mechanism influence the defect of cutting efficiency, through handling mark and calculation to each data of gathering, make the whole analysis of being convenient for of contact between each data, the accuracy of data monitoring and processing has been improved.

Drawings

The invention will be further described with reference to the accompanying drawings.

Fig. 1 is a schematic perspective view of an aluminum coil-opening flat-cutting mechanism for air conditioning processing according to the present invention.

FIG. 2 is a schematic cross-sectional view of the connection between the cutting seat and the cutting knife according to the present invention.

Fig. 3 is a block diagram of a truncated cartridge of the present invention.

In the figure: 1. a cutting mechanism body; 2. a fixed mount; 3. a cutting seat; 4. rolling the column; 5. a transport rack; 6. a transport column; 7. an aluminum coil body; 8. a support pillar; 9. a limiting column; 10. and (7) cutting off the cutter.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, an aluminum coil cutting mechanism for air conditioning processing includes a cutting mechanism body 1, a fixed frame 2 is fixedly arranged at one side position of the upper end of the cutting mechanism body 1, a limit column 9 is arranged at the middle position of the upper end of the cutting mechanism body 1, one side of the cutting mechanism body 1 is fixedly connected with a transportation frame 5, a plurality of transportation columns 6 are rotatably connected inside the transportation frame 5, a plurality of support columns 8 are fixedly arranged at the lower end of the transportation frame 5, an aluminum coil body 7 is arranged at the upper end of the transportation frame 5, a cut-off seat 3 and a rolling post 4 are arranged in the fixed frame 2, the rolling post 4 is positioned at one side of the cut-off seat 3, a cutting knife 10 is fixedly installed at the lower end of the cutting seat 3, and the cutting seat 3 comprises a cutting acquisition module, a processing and marking module, a calculation and analysis module and a regulation and control prompting module;

in the embodiment of the invention, the cut-off acquisition module, the processing and marking module, the calculation and analysis module and the regulation and control prompting module in the cut-off seat 3 are used in a matched manner, so that the monitoring, regulation and control early warning on the operation of the cut-off knife 10 can be realized, and the processing efficiency of cutting off and cutting off is improved;

the cutting acquisition module is used for acquiring the operation information of the cutting knife 10 and the processing information of the aluminum coil body 7;

in the embodiment of the invention, by collecting the operation information of the cutter 10 and the processing information of the aluminum coil body 7, effective data support is provided for subsequent monitoring, prompting and adjusting of the cutter 10, wherein the operation information comprises the cutting duration, the interval duration, the cutting times, the cutting loudness and the cutting type, the processing information comprises the size data and the material data of the aluminum coil body 7, and the data analysis accuracy can be improved by comprehensively analyzing the cutter 10 and the aluminum coil body 7, so that the defect of low maintenance efficiency caused by the fact that the service condition of the cutter 10 is overhauled through single visual observation in the existing scheme is overcome.

The processing marking module is used for processing the collected running information and the collected processing information to obtain running processing information and processing information; the method comprises the following specific steps:

receiving the operation information and the processing information, and acquiring the truncation duration, interval duration, truncation times, truncation loudness and truncation type of the truncation knife 10 in the operation information;

taking a value of the truncation time length and marking the truncation time length as JS; taking values of the interval duration and marking the interval duration as JG; taking a value of the truncation frequency and marking the truncation frequency as JC; taking a value of the truncation loudness and marking the value as JX; marking the truncation types as JL, setting different truncation types to be associated with a preset truncation associated value, matching the truncation types in the running information with all the truncation types to obtain corresponding truncation associated values, and marking the corresponding truncation associated values as JLG; wherein, the cutting duration is represented as the time for cutting the aluminum coil body 7 by the cutting knife 10; the interval duration is expressed as the time when the cutter 10 moves down to contact the surface of the aluminum coil body 7; the cutting loudness is expressed as the loudness of sound when the aluminum coil body 7 is cut by the cutter 10; the truncation types are expressed as different types of truncation cutters 10, and the different types of truncation cutters 10 are convenient to calculate through preset truncation correlation values;

acquiring size data and material data of the aluminum coil body 7 in the processing information; respectively taking values and marking the width and the thickness in the dimension data, and marking the width in the dimension data as KZ; marking the thickness in the dimensional data as HZ; marking the material types in the material data as CL, setting different material types to correspond to a preset material correlation value, matching the material types in the material data with all the material types to obtain corresponding material correlation values, and marking the corresponding material correlation values as CLG; the material type indicates that different types of aluminum coils correspond to different material correlation values, so that calculation is facilitated;

in the embodiment of the invention, by processing and marking the collected data, the data is standardized and normalized, and the data calculation efficiency can be improved.

The calculation analysis module is used for calculating the operation processing information and the processing information to obtain an operation value, and the specific steps are as follows:

acquiring various items of marked data, performing normalization processing and taking values, and calculating a truncation coefficient JDX by using a formula; wherein a1 and a2 are expressed as different proportionality coefficients and are both greater than zero, JLG is expressed as a truncation correlation value corresponding to the truncation type, JC is expressed as the truncation times, JS is expressed as the truncation duration, JG is expressed as the interval duration, and JX is expressed as the truncation loudness;

calculating an operating coefficient YXX using a formula; wherein b1 and b2 are expressed as different proportionality coefficients and are both larger than zero, CLG is expressed as a material related value corresponding to the material type, KZ is expressed as the width in the dimension data, and HZ is expressed as the thickness in the dimension data;

calculating by using a formula according to the truncation coefficient and the running coefficient to obtain a running-lifting value YT; wherein c1 and c2 are expressed as different proportionality coefficients and are both larger than zero, and are expressed as truncation adjustment factors, and the value is 1.31574;

the formulas in the invention are all a formula which is obtained by removing dimensions and taking numerical value calculation, and software simulation is carried out by collecting a large amount of data to obtain the formula closest to the real condition, and the preset proportionality coefficient and the threshold value in the formula are set by technicians in the field according to the actual condition or are obtained by simulation of a large amount of data;

in the embodiment of the invention, by simultaneously calculating all the marked data, the integral analysis from the two aspects of the cutter 10 and the aluminum coil body 7 is convenient, the accuracy of the monitoring of the cutting operation of the cutter 10 can be improved, and effective data support is provided for subsequent prompt and adjustment;

analyzing the operation and extraction value to obtain operation analysis data; the method comprises the following specific steps:

marking the minimum value and the maximum value of a preset operation prompting range as P1 and P2 respectively, and matching the operation prompting value YT with the preset operation prompting range;

if YT is less than P1, judging that the operation of the cutter 10 is normal and generating a first matching signal;

if the YT is more than or equal to P1 and less than or equal to P1, judging that the operation of the cutter 10 is abnormal and generating a second matching signal;

if P2 < YT, judging that the operation of the cutter 10 is seriously abnormal and generating a third matching signal;

combining the first matching signal, the second matching signal and the third matching signal to obtain operation analysis data;

in the embodiment of the invention, whether the operation of the cutter 10 is normal is judged by analyzing the operation threshold, the abnormal degree of the cutter 10 is analyzed according to the operation threshold, the second matching signal indicates that the cutter 10 has slight abrasion and needs to be checked and maintained, and the third matching signal indicates that the cutter 10 has serious abrasion and needs to be replaced and maintained; the use effect of the cutter 10 can be improved.

The regulation and control prompting module is used for regulating and controlling and prompting the operation of the cutter 10 according to the operation analysis data; the method comprises the following specific steps:

receiving operation analysis data and analyzing the operation analysis data, and if the operation analysis data contains a first matching signal, generating a prompt of normal operation; if the operation analysis data contains a second matching signal, generating a prompt that the cutter 10 is worn and controlling the cutter 10 to stop operating and overhauling; and if the operation analysis data contains a third matching signal, generating a prompt that the cutter 10 is damaged and controlling the cutter 10 to stop operating and maintaining.

The aluminum coil opening and flat cutting mechanism for air conditioner processing comprises the following working steps:

the aluminum coil body 7 is transported from left to right at the upper end of the cutting mechanism body 1, when the aluminum coil body 7 is transported to the position right below the cutting knife 10, the operation information of the cutting knife 10 and the processing information of the aluminum coil body 7 are collected through the cutting collection module, and the collected operation information and the collected processing information are processed through the processing marking module to obtain operation processing information and processing information; the operation processing information and the processing information are calculated through the calculation and analysis module to obtain a transportation value, the transportation value is analyzed to obtain operation analysis data, and the regulation and control prompting module regulates, controls and prompts the operation of the cutter 10 according to the operation analysis data;

cut off body 7 through cutting off sword 10 to the aluminium, the aluminium book body 7 after cutting off rolls up the roller-pressing and transports through a plurality of transport post 6 through the roller-pressing post 4 roll-in.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.