阅读说明：本技术 一种具有自动上料和处尘功能的清花机 (Blowing machine with automatic feeding and dust handling functions ) 是由 马先智 夏治刚 于 2020-12-25 设计创作，主要内容包括：本发明公开了一种具有自动上料和处尘功能的清花机,包括机体、第一滚筒、第二滚筒、连接柱、从动辊轴、第二辊轴、第一电机、第二电机、除尘装置和自动上料装置所述机体顶端左侧开设有进料口,所述第一滚筒四周焊接固定有打棉杆,所述第二滚筒四周焊接固定有打棉杆,所述连接柱左侧固定有轴承,所述从动辊轴左侧固定有第三皮带轮,所述第二辊轴左侧固定有第四皮带轮,所述第一电机输出端固定有第五皮带轮,所述第二电机输出端固定有第六皮带轮,所述第六皮带轮通过第三皮带与第二皮带轮滚动连接,该具有自动上料和处尘功能的清花机设置有挡板,通过挡板降低棉花下落的速度,避免棉花下落速度过快造成进料口堵塞。(The invention discloses a cotton cleaner with automatic feeding and dust-collecting functions, which comprises a machine body, a first roller, a second roller, a connecting column, a driven roller shaft, a second roller shaft, a first motor, a second motor, a dust removing device and an automatic feeding device, wherein a feeding hole is formed in the left side of the top end of the machine body, cotton beating rods are welded and fixed on the periphery of the first roller, cotton beating rods are welded and fixed on the periphery of the second roller, a bearing is fixed on the left side of the connecting column, a third belt pulley is fixed on the left side of the driven roller shaft, a fourth belt pulley is fixed on the left side of the second roller shaft, a fifth belt pulley is fixed on the output end of the first motor, a sixth belt pulley is fixed on the output end of the second motor, the sixth belt pulley is in rolling connection with the second belt pulley through a third belt, the cotton cleaner with the automatic feeding and dust-collecting functions is provided with a baffle plate, the falling speed of cotton is, avoid the cotton dropping speed too fast to cause the feed inlet to block up.)

1. The utility model provides a scutcher with automatic feeding and dust handling function, includes organism (1), first cylinder (5), second cylinder (9), spliced pole (11), driven roller axle (18), second roller axle (24), first motor (30), second motor (33), dust collector (36) and automatic feeding device (37), its characterized in that:

the cotton picker comprises a machine body (1), a feed inlet (2) is formed in the left side of the top end of the machine body (1), a discharge outlet (3) is formed in the right side of the machine body (1), a baffle (4) is fixed inside the feed inlet (2), cotton beating rods (6) are fixed on the periphery of a first roller (5), the first roller (5) penetrates through a first roller shaft (7) and is installed on the left side inside the machine body (1), the left side of the first roller shaft (7) is rotatably connected with the left side of the inner wall of the machine body (1), meanwhile, the right side of the first roller shaft (7) penetrates through the right side of the inner wall of the machine body (1) and extends to the outer wall of the right side of the machine body (1), a first belt pulley (8) is fixed on the right side of the first roller shaft (7), the cotton beating rods (6) are fixed on the periphery of a second roller (9), a bearing (10) is fixed on the inner ring, the utility model discloses a novel vibrating screen, including spliced pole (11), spliced pole (11) left side is fixed with bearing (10), and bearing (10) outer loop is fixed with conveying paddle leaf (12), spliced pole (11) welded fastening is in second cylinder (9) right side top, be fixed with filter sieve (13) under first cylinder (5) and second cylinder (9), and filter sieve (13) bottom is fixed with electromagnetic shaker (14), electromagnetic shaker (14) pass through electric wire and controller electric connection, install under filter sieve (13) and collect box (15), drive roll axle (16) is installed to filter sieve (13) right side below, and drive roll axle (16) left side and organism (1) inner wall left side swivelling joint, and drive roll axle (16) right side runs through organism (1) inner wall right side and extends in organism (1) right side outer wall simultaneously, drive roll axle (16) right side is fixed with second belt pulley (17), the automatic feeding device is characterized in that a third belt pulley (19) is fixed on the left side of the driven roll shaft (18), the driven roll shaft (18) is installed on the right side of the driving roll shaft (16), a rotary drum (20) is fixed between the driving roll shaft (16) and the driven roll shaft (18), an electromagnetic conveying belt (21) is installed on the surfaces of the driving roll shaft (16), the driven roll shaft (18) and the rotary drum (20), a first conveying belt (22) is installed on the surface of the electromagnetic conveying belt (21), an iron scrap collecting box (23) is installed under the first conveying belt (22), a fourth belt pulley (25) is fixed on the left side of the second roll shaft (24), the second roll shaft (24) is installed under the right side of the driven roll shaft (18), a third roll shaft (26) is installed on the right side of the second roll shaft (24), a second conveying belt pulley (27) is installed on the surfaces of the second roll shaft (24) and the third roll shaft (26), and the fourth belt pulley (25) is connected with the third, an inclined plate (29) is fixed on the right side of the conveying paddle (12), a fifth belt pulley (31) is fixed at the output end of the first motor (30), the first motor (30) is fixed on the right side of the machine body (1) through a placing plate, meanwhile, the first motor (30) is electrically connected with the controller through an electric wire, the fifth belt pulley (31) is in rolling connection with the first belt pulley (8) through a second belt (32), a sixth belt pulley (34) is fixed at the output end of the second motor (33), the second motor (33) is fixed under the first motor (30) through the placing plate, meanwhile, the second motor (33) is electrically connected with the controller through an electric wire, and the sixth belt pulley (34) is in rolling connection with the second belt pulley (17) through a third belt (35);

the dust removal device (36), the dust removal device (36) used for removing dust is arranged on the right side of the machine body (1);

the automatic feeding device (37) is used for automatically feeding cotton, and the automatic feeding device (37) is arranged on the left side of the machine body (1).

2. The cotton cleaner with automatic feeding and dust collecting functions as claimed in claim 1, wherein: the dust removal device (36) comprises a water tank (3601), a water outlet pipe (3602), a water outlet valve (3603), a clamping groove (3604), a cover plate (3605), a water inlet hole (3606), a clamping block (3607), an installation plate (3608), a clamping sleeve (3609), a spray pipe (3610), an atomizing spray head (3611), an installation frame (3612), an installation groove (3613), a sealing ring (3614), a filter element (3615), a water pump (3616), a conveying pipe (3617), a fan (3618), an air suction pipe (3619) and an air outlet pipe (3620), wherein the water outlet pipe (3602) is fixedly embedded on the right side of the bottom of the water tank (3601), the water outlet valve (3603) is installed at the top end of the water tank (3601), the clamping groove (3604) is formed on two sides of the top end of the water tank (3605), the water inlet hole (3606) is formed on the right side of the top end of the cover plate (3605), the clamping block (360, a clamping sleeve (3609) is fixed at the bottom of the mounting plate (3608), an atomizing nozzle (3611) is fixedly embedded at the bottom of the spraying pipe (3610), the spraying pipe (3610) is fixed at the bottom of the mounting plate (3608) through the clamping sleeve (3609), a mounting groove (3613) is formed in the left side of the mounting frame (3612) in a penetrating mode, a sealing ring (3614) is fixedly embedded at the top end of the mounting frame (3612), a filter element (3615) is fixed on the mounting groove (3613), a conveying pipe (3617) is fixed at the top end of the water pump (3616), the top end of the conveying pipe (3617) is fixedly connected with the bottom of the right side of the spraying pipe (3610) in a penetrating mode through the sealing ring (3614), the water pump (3616) is mounted inside the mounting frame (3612), the cover plate (3605) is connected with the clamping groove (3604) through the clamping block (3607), the cover plate (3605) is fixedly connected with the top end of the water, and fan (3618) right side is inlayed and is fixed with out tuber pipe (3620), it runs through apron (3605) top left side and extends inside water tank (3601) to go out tuber pipe (3620) right side, aspiration channel (3619) left side runs through organism (1) top right side and extends in organism (1) inside right side, water tank (3601) are installed in organism (1) right side through placing the board, and fan (3618) install in organism (1) top right side through fixing bolt, fan (3618) and water pump (3616) all pass through electric wire and controller electric connection.

3. The cotton cleaner with automatic feeding and dust collecting functions as claimed in claim 1, wherein: the automatic feeding device (37) comprises a placing box (3701), a cotton discharging opening (3702), a cotton discharging opening (3703), a first pin seat (3704), a first hydraulic cylinder (3705), a material plate (3706), a first connecting block (3707), a pressure sensor (3708), an indicator lamp (3709), a base (3710), a second pin seat (3711), a guard arm (3712), a connecting plate (3713), an infrared inductor (3714), a material ladder (3715), a support column (3716), a fifth roller shaft (3717), a third motor (3718), a third conveyor belt (3719), a drying device (3720), a second hydraulic cylinder (3721), a control box (3722), a signal receiver (3723), an actuator (3724) and a central control plate (3725), wherein the cotton discharging opening (3702) is formed in the top end of the placing box (3701), the cotton discharging opening (3703) is formed in the right side of the placing box (3701), and the first pin seat (3704) is fixed in front of the cotton discharging opening (3703), the left side of the inside of the placing box (3701) is fixedly provided with a first hydraulic cylinder (3705), the right side of the flitch (3706) is fixedly provided with a first connecting block (3707), the bottom of the flitch (3706) is fixedly provided with a pressure sensor (3708), the right side of the flitch (3706) penetrates through a first pin base (3704) and the first connecting block (3707) through a fixing pin, the right side of the flitch (3706) is movably connected with the first pin base (3704), the bottom of the left side of the flitch (3706) is fixedly connected with the output end of the first hydraulic cylinder (3705), the right side of the top end of the placing box (3701) is fixedly provided with an indicator lamp (3709), the left side of the base (3710) is fixedly provided with a second pin base (3711), the lower portion of the right side of the guard arm (3712) is fixedly provided with a connecting plate (3713), the left side of the guard arm (3712) penetrates through and is fixedly provided with an infrared inductor (3714), and, the material ladder (3715) is fixed at the top end of the base (3710) through a supporting column (3716), the fifth roll shaft (3717) is installed between the material ladders (3715), the right side of the fifth roll shaft (3717) penetrates through the right side of the inner wall of the material ladder (3715) and extends to the outer wall of the right side of the material ladder (3715), the right side of the fifth roll shaft (3717) is fixedly connected with the output end of a third motor (3718), the third motor (3718) is fixed above the right side of the material ladder (3715) through a fixing bolt, a third conveyor belt (3719) is installed on the surface of the fifth roll shaft (3717), a drying device (3720) is fixed above the material ladder (3715), the output end of a second hydraulic cylinder (3721) is fixedly connected with the right side of a connecting plate (3713), the bottom of the second hydraulic cylinder (3721) is fixedly connected with the lower portion of the left side of the material ladder (3715), a signal receiver (3723) is fixed above, an actuator (3724) is fixed below the signal receiver (3723), a central control board (3725) is fixed below the actuator (3724), the central control board (3725) is electrically connected with the signal receiver (3723) through an electric wire uniform actuator (3724), the pressure sensor (3708), the infrared sensor (3714), the indicator lamp (3709), the first hydraulic cylinder (3705) and the second hydraulic cylinder (3721) are electrically connected with the actuator (3724), the signal receiver (3723) and the central control board (3725) through electric wires, the control box (3722) is installed on the right side of the supporting column (3716) through fixing bolts, and the third motor (3718) and the drying device (3720) are electrically connected with the controller through electric wires.

4. The cotton cleaner with automatic feeding and dust collecting functions as claimed in claim 1, wherein: the baffle (4) are provided with 2, and the baffle (4) are symmetrically arranged around the center line of the feed inlet (2).

5. The cotton cleaner with automatic feeding and dust collecting functions as claimed in claim 1, wherein: the cross sections of the connecting column (11), the bearing (10) and the conveying paddle (12) are concentric circles.

6. The cotton cleaner with automatic feeding and dust collecting functions as claimed in claim 2, wherein: the depth range of the clamping groove (3604) is 4-8 cm.

7. The cotton cleaner with automatic feeding and dust collecting functions as claimed in claim 2, wherein: the number of the atomizing nozzles (3611) is 6, and the atomizing nozzles (3611) are uniformly distributed at the bottom of the mounting plate (3608).

8. The cotton cleaner with automatic feeding and dust collecting functions as claimed in claim 3, wherein: the first hydraulic cylinder (3705), the material plate (3706), the first connecting block (3707) and the first pin seat (3704) form a lifting mechanism, and the lifting distance range of the lifting mechanism is 0-30 cm.

9. The cotton cleaner with automatic feeding and dust collecting functions as claimed in claim 3, wherein: the guard arm (3712), the connecting plate (3713) and the second hydraulic cylinder (3721) form a rotating mechanism, and the rotating angle range of the rotating mechanism is 0-90 degrees.

Technical Field

The invention relates to the technical field of cotton cleaners, in particular to a cotton cleaner with automatic feeding and dust disposal functions.

Background

The cotton cleaning is the first process of a cotton spinning factory, the cotton cleaning is commonly known, the cotton cleaning is technically known as an opening and cleaning process, the opening and cleaning process is used for mixing, opening and removing impurities of raw material cotton through an opening and cleaning machine, cotton rolls with qualified length and weight are produced and processed, a large amount of dust is generated during the operation of the cotton cleaning machine and is discharged into the air, the dust flies in the air, certain air pollution is generated to the working environment, the dust is easily breathed into the body by human body, certain influence is caused to the health of workers, the cotton needs to be manually placed inside the cotton cleaning machine to be cleaned in the process of penetrating through the existing cotton cleaning machine, meanwhile, the trouble is caused in the manual feeding process, the overall labor cost is increased, and meanwhile, the overall working efficiency is low.

Disclosure of Invention

The invention aims to provide a cotton cleaner with automatic feeding and dust disposal functions aiming at the defects of the prior art, and aims to solve the problems that a large amount of dust generated during the operation of the cotton cleaner generates certain air pollution to the working environment, the dust is easily breathed into the body by the human body to cause certain influence on the body health of workers, the manual feeding process is troublesome, the overall labor cost is increased, and the overall working efficiency is low.

In order to achieve the purpose, the invention provides the following technical scheme: a cotton cleaner with automatic feeding and dust disposal functions comprises a machine body, a first roller, a second roller, a connecting column, a driven roller shaft, a second roller shaft, a first motor, a second motor, a dust removal device and an automatic feeding device, wherein a feeding hole is formed in the left side of the top end of the machine body, a discharging hole is formed in the right side of the machine body, a baffle is fixed inside the feeding hole, cotton beating rods are fixed on the periphery of the first roller, the first roller penetrates through the first roller shaft and is installed on the left side inside the machine body, the left side of the first roller shaft is rotatably connected with the left side of the inner wall of the machine body, the right side of the first roller shaft penetrates through the right side of the inner wall of the machine body and extends to the outer wall of the right side of the machine body, a first belt pulley is fixed on the right side of the first roller shaft, the cotton beating rods are fixed on the periphery of the, the novel roller screen comprises a connecting column, a first roller, a second roller, a filter screen, a vibrator, a third belt pulley, a driven roller shaft, a rotating drum, a transmission paddle and an electromagnetic transmission belt, wherein the bearing is fixed on the left side of the connecting column, the transmission paddle is fixed on the outer ring of the bearing, the connecting column is welded and fixed above the right side of the second roller, the filter screen is fixed under the first roller and the second roller, the vibrator is fixed at the bottom of the filter screen and is electrically connected with a controller through a wire, a collection box is installed under the filter screen, the driving roller shaft is installed below the right side of the filter screen, the left side of the driving roller shaft is rotatably connected with the left side of the inner wall of a machine body, the right side of the driving roller shaft penetrates through the right side of the inner wall of the machine body and extends to the outer wall of the right side of the, the electromagnetic conveyor belt is characterized in that a first conveyor belt is arranged on the surface of the electromagnetic conveyor belt, an iron scrap collecting box is arranged under the first conveyor belt, a fourth belt pulley is fixed on the left side of a second roller shaft, the second roller shaft is arranged under the right side of a driven roller shaft, a third roller shaft is arranged on the right side of the second roller shaft, a second conveyor belt is arranged on the surfaces of the second roller shaft and the third roller shaft, the fourth belt pulley is in rolling connection with a third belt pulley through a first belt, an inclined plate is fixed on the right side of a conveying paddle, a fifth belt pulley is fixed at the output end of a first motor, the first motor is fixed on the right side of a machine body through a placing plate, the first motor is electrically connected with a controller through an electric wire, the fifth belt pulley is in rolling connection with the first belt pulley through a second belt, a sixth belt pulley is fixed at the output end of the second motor, and the second motor, meanwhile, the second motor is electrically connected with the controller through an electric wire, and the sixth belt pulley is in rolling connection with the second belt pulley through a third belt;

the dust removal device is used for removing dust and is arranged on the right side of the machine body;

and the automatic feeding device is used for automatically feeding cotton and is arranged on the left side of the machine body.

Preferably, the dust removing device comprises a water tank, a water outlet pipe, a water outlet valve, a clamping groove, a cover plate, a water inlet hole, a clamping block, a mounting plate, a clamping sleeve, a spraying pipe, an atomizing nozzle, a mounting frame, a mounting groove, a sealing ring, a filter element, a water pump, a conveying pipe, a fan suction pipe and a wind outlet pipe, wherein the right side of the bottom of the water tank is fixedly embedded with the water outlet pipe, the water outlet valve is mounted at the top end of the water outlet pipe, the clamping groove is formed in two sides of the top end of the water tank, the water inlet hole is formed in the right side of the top end of the cover plate, clamping columns are fixed on two sides of the bottom of the cover plate, the mounting plate is fixed at the bottom of the mounting plate, the atomizing nozzle is fixedly embedded in the bottom of the spraying pipe, the spraying pipe is fixed, the utility model discloses a water tank, including the mounting frame, the mounting frame is fixed with the conveyer pipe, and the conveyer pipe top runs through sealing washer and spray tube right side bottom fixed connection, and the water pump is installed inside the mounting frame simultaneously, the apron passes through the fixture block to be connected with block groove block, and the apron block is fixed in the water tank top, the fan left side is inlayed and is fixed with the aspiration channel, and the fan right side is inlayed and is fixed with out the tuber pipe, it runs through the apron top left side and extends inside the water tank to go out the tuber pipe right side, the aspiration channel left side runs through the organism top right side and extends in the inside right side of organism, the.

Preferably, the automatic feeding device comprises a placing box, a cotton placing opening, a cotton outlet, a first pin seat, a first hydraulic cylinder, a material plate, a first connecting block, a pressure sensor, an indicator light, a base, a second pin seat, a protective arm, a connecting plate, an infrared sensor, a material ladder, a supporting column, a fifth roller shaft, a third motor, a third conveying belt, a drying device, a second hydraulic cylinder, a control box, a signal receiver, an actuator and a central control plate, wherein the top end of the placing box is provided with the cotton placing opening, the right side of the placing box is provided with the cotton outlet, the first pin seat is fixed right in front of the cotton outlet, the first hydraulic cylinder is fixed on the left side inside the placing box, the first connecting block is fixed on the right side of the material plate, the pressure sensor is fixed at the bottom of the material plate, the right side of the material plate penetrates through the first pin seat and the first connecting block through a fixing pin, and the right side of the material plate is, the bottom of the left side of the material plate is fixedly connected with the output end of a first hydraulic cylinder, the right side of the top end of the placing box is fixedly provided with an indicator lamp, the left side of the base is fixedly provided with a second pin base, the lower part of the right side of the protective arm is fixedly provided with a connecting plate, the left side of the protective arm is fixedly provided with an infrared inductor in a penetrating way, the protective arm is movably connected with the second pin base through a fixing pin, the material ladder is fixed at the top end of the base through a supporting column, a fifth roller shaft is arranged between the material ladders, the right side of the fifth roller shaft penetrates through the right side of the inner wall of the material ladder and extends to the outer wall of the right side of the material ladder, the right side of the fifth roller shaft is fixedly connected with the output end of a third motor, the third motor is fixed above the right side of the material ladder through a fixing bolt, the surface of the fifth roller shaft is provided, the utility model discloses a control cabinet, including control box, signal receiver, executor, control box, infrared inductor, pilot lamp, first pneumatic cylinder and second pneumatic cylinder, the inside top of control box is fixed with signal receiver through hexagon bolt, the signal receiver below is fixed with the executor, the executor below is fixed with well accuse board, well accuse board passes through even executor of electric wire and signal receiver electric connection, pressure sensor, infrared inductor, pilot lamp, first pneumatic cylinder and second pneumatic cylinder all pass through electric wire and executor, signal receiver and well accuse board electric connection, the control box passes through fixing bolt and installs on the support column right side, third motor and drying device all pass through electric wire and controller electric connection.

Preferably, the number of the baffle plates is 2, and the baffle plates are symmetrically arranged around the center line of the feeding hole.

Preferably, the cross-sectional areas of the connecting column, the bearing and the conveying blade are concentric circles.

Preferably, the depth of the clamping groove ranges from 4 cm to 8 cm.

Preferably, the number of the atomizing nozzles is 6, and the atomizing nozzles are uniformly distributed at the bottom of the mounting plate.

Preferably, the first hydraulic cylinder, the material plate, the first connecting block and the first pin seat form a lifting mechanism, and the lifting distance of the lifting mechanism ranges from 0cm to 30 cm.

Preferably, the guard arm, the connecting plate and the second hydraulic cylinder form a rotating mechanism, and the rotating mechanism has a rotating angle range of 0-90 degrees.

Compared with the prior art, the invention has the beneficial effects that: the cotton cleaner with the functions of automatic feeding and dust disposal,

(1) the baffle is arranged, so that the speed of cotton entering the machine body is reduced through the baffle, certain impact on the cotton beating rod caused by too high falling speed of the cotton is avoided, the cotton beating rod is damaged, meanwhile, the falling cotton is scattered through the baffle, and the phenomenon that the feeding hole is blocked due to too large falling volume of the cotton is avoided, so that normal cotton cleaning treatment on the cotton by equipment in the machine body is influenced;

(2) the dust removal device is arranged, dust generated in the working process of the interior of the machine body is sucked into the water tank through the fan, water in the water tank is sprayed into the water tank through the water pump, so that the dust entering the interior of the water tank is increased in weight and falls into the interior of the water tank, the water sucked into the interior of the water tank by the water pump needs to be filtered through the filter element, the dust carried in the water is prevented from entering the interior of the water pump, the water pump is prevented from being blocked, the output power of the water pump is increased, the conveyed water quantity is reduced, the service life of the water pump is shortened, the water in the interior of the water tank can be recycled through the filter element and the water pump, the water in the interior of the water tank cannot be reused after being used once;

(3) be provided with automatic feeding device, mention the flitch through first pneumatic cylinder, the flitch is with the cotton slope certain angle on surface, and the cotton falls between the armguard this moment, and the armguard is carried the cotton on the third conveyer belt, and the third conveyer belt is carried the cotton and is carried in the inside processing of blowing of organism to the integrated device is controlled through well accuse board, avoids manual operation, shortens simultaneously and uses the cost of labor, improves work efficiency.

Drawings

FIG. 1 is a schematic view of a front cross-sectional view of the body of the present invention;

FIG. 2 is a right-view structural diagram of the present invention;

FIG. 3 is a schematic view of the construction of the connecting column and bearing of the present invention;

FIG. 4 is a schematic view of the dust removing apparatus of the present invention;

FIG. 5 is an enlarged view of the structure at A in FIG. 4 according to the present invention;

FIG. 6 is a schematic structural view of an automatic loading device according to the present invention;

FIG. 7 is a schematic view of the right side of the storage box of the present invention;

FIG. 8 is a schematic top view of the material ladder of the present invention;

fig. 9 is a schematic view of the working flow structure of the pressure sensor and the infrared sensor of the present invention.

In the figure: 1. a machine body, 2, a feeding port, 3, a discharging port, 4, a baffle, 5, a first roller, 6, a cotton beating rod, 7, a first roller shaft, 8, a first belt pulley, 9, a second roller, 10, a bearing, 11, a connecting column, 12, a conveying paddle, 13, a filter screen, 14, a vibrator, 15, a collecting box, 16, a driving roller shaft, 17, a second belt pulley, 18, a driven roller shaft, 19, a third belt pulley, 20, a rotating drum, 21, an electromagnetic conveying belt, 22, a first conveying belt, 23, an iron scrap collecting box, 24, a second roller shaft, 25, a fourth belt pulley, 26, a third roller shaft, 27, a second conveying belt, 28, a first belt, 29, an inclined plate, 30, a first motor, 31, a fifth belt pulley, 32, a second belt, 33, a second motor, 34, a sixth belt pulley, 35, a third belt, 36, a dust removal device, 3601, a water tank, 3602 and a water outlet pipe, 3603. a water outlet valve, 3604, a clamping groove, 3605, a cover plate, 3606, a water inlet hole, 3607, a fixture block, 3608, an installation plate, 3609, a clamping sleeve, 3610, a spraying pipe, 3611, an atomizing nozzle, 3612, an installation frame, 3613, an installation groove, 3614, a sealing ring, 3615, a filter element, 3616, a water pump, 3617, a delivery pipe, 3618, a fan, 3619, an air suction pipe, 3620, an air outlet pipe, 37, an automatic feeding device, 3701, a placement box, 3702, an cotton outlet, 3703, a cotton outlet, 3704, a first pin seat, 3705, a first hydraulic cylinder, 3706, a material plate, 3707, a first connection block, 3708, a pressure sensor, 3709, an indicator light, 37010, a base, 3711, a second pin seat, 3712, a protection arm, 3713, a connection plate, 3714, an infrared sensor, 3715, a material ladder, 3716, a support column, 3717, a fifth cylinder, 3718, a third hydraulic cylinder, a 3719, a roll shaft control device, a second hydraulic cylinder, a drying device, a 3722, 3723. signal receiver, 3724, executor and 3725, central control board.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-9, the present invention provides a technical solution: a cotton cleaner with automatic feeding and dust disposal functions is disclosed, as shown in figure 1, figure 2 and figure 3, a feed inlet 2 is arranged on the left side of the top end of a machine body 1, a discharge outlet 3 is arranged on the right side of the machine body 1, a baffle 4 is fixed inside the feed inlet 2, 2 baffles 4 are arranged, the baffles 4 are symmetrically arranged about the central line of the feed inlet 2, the falling speed of cotton towards the inside of the machine body 1 is reduced through the baffles 4, certain impact on a cotton beating rod 6 caused by the too high falling speed of the cotton towards the inside of the machine body 1 is avoided, so that the service life of the cotton beating rod 6 is shortened, the cotton with too large falling volume is scattered through the baffles 4, the problem that the feed inlet 2 is blocked by the cotton with too large volume falling into the feed inlet 2, other cotton cannot fall into the machine body 1, meanwhile, the cotton falls around the machine body 1 and dust is adhered to the surface of the cotton, and the cotton enters the cleaning, and the baffle 4 and the feed inlet 2 have a certain angle, thus preventing cotton from attaching to the surface of the baffle 4 and blocking the feed inlet 2, which affects the cleaning efficiency of the internal equipment of the machine body 1, cotton beating rods 6 are fixed around the first roller 5, the first roller 5 is installed on the left side of the internal part of the machine body 1 through the first roller shaft 7, the left side of the first roller shaft 7 is rotationally connected with the left side of the internal wall of the machine body 1, meanwhile, the right side of the first roller shaft 7 extends to the outer wall of the right side of the machine body 1 through the right side of the internal wall of the machine body 1, a first belt pulley 8 is fixed on the right side of the first roller shaft 7, cotton beating rods 6 are fixed around the second roller 9, a bearing 10 is fixed on the inner ring 9 of the second roller, meanwhile, the second roller 9 is installed on the right side of the first roller 5 through the first roller shaft 7, a bearing 10 is fixed on the left side of the connecting column, thus, the transmission paddle 12 and the outer ring of the bearing 10 are conveniently fixed, and meanwhile, the transmission paddle 12 is prevented from being separated from the bearing 10 in the movement process of the transmission paddle 12 due to an overlarge connecting gap between the transmission paddle 12 and the outer ring of the bearing 13, and falling on the surface of the filter sieve 13, so that the transmission paddle 12 is extruded in the working process of the first roller 5 and the second roller 9 to damage the transmission paddle 12, the connecting column 11 is welded and fixed above the right side of the second roller 9, the filter sieve 13 is fixed under the first roller 5 and the second roller 9, the bottom of the filter sieve 13 is fixed with the vibrator 14, the vibrator 14 is electrically connected with the controller through a wire, the collecting box 15 is installed under the filter sieve 13, the driving roll shaft 16 is installed under the right side of the filter sieve 13, the left side of the driving roll shaft 16 is rotatably connected with the left side of the inner wall of the machine body 1, and the right side of the driving roll shaft 16 penetrates through the right side of the inner wall of, a second belt pulley 17 is fixed on the right side of the driving roller shaft 16, a third belt pulley 19 is fixed on the left side of the driven roller shaft 18, the driven roller shaft 18 is installed on the right side of the driving roller shaft 16, a revolving drum 20 is fixed between the driving roller shaft 16 and the driven roller shaft 18, an electromagnetic conveying belt 21 is installed on the surfaces of the driving roller shaft 16, the driven roller shaft 18 and the revolving drum 20, a first conveying belt 22 is installed on the surface of the electromagnetic conveying belt 21, an iron scrap collecting box 23 is installed under the first conveying belt 22, a fourth belt pulley 25 is fixed on the left side of the second roller shaft 24, the second roller shaft 24 is installed under the right side of the driven roller shaft 18, a third roller shaft 26 is installed on the right side of the second roller shaft 24, a second conveying belt 27 is installed on the surfaces of the second roller shaft 24 and the third roller shaft 26, the fourth belt pulley 25 is in rolling connection with the third belt pulley 19 through the first belt 28, and first motor 30 is fixed in organism 1 right side through placing the board, first motor 30 passes through electric wire and controller electric connection simultaneously, fifth belt pulley 31 passes through second belt 32 and 8 roll connections of first belt pulley, second motor 33 output is fixed with sixth belt pulley 34, and second motor 33 is fixed in under first motor 30 through placing the board, simultaneously second motor 33 passes through electric wire and controller electric connection, sixth belt pulley 34 passes through third belt 35 and 17 roll connections of second belt pulley, adsorb iron fillings and metal that contain in the cotton through electromagnetic conveyor belt 21, and make iron fillings and metal fall into iron fillings collection box 23, avoid iron fillings and metal to follow the cotton and enter into next process, and iron fillings and metal that contain in the cotton can cause certain damage to next process equipment, reduce the holistic pine sensation of cotton simultaneously.

As shown in fig. 4 and 5, the dust removing device 36 for removing dust is installed at the right side of the machine body 1, and the dust removing device 36 includes a water tank 3601, a water outlet pipe 3602, a water outlet valve 3603, a fastening groove 3604, a cover plate 3605, a water inlet hole 3606, a fastening block 3607, an installation plate 3608, a fastening sleeve 3609, a spraying pipe 3610, an atomizing nozzle 3611, an installation frame 3612, an installation groove 3613, a sealing ring 3614, a filter core 3615, a water pump 3616, a delivery pipe 3617, a fan 3618, an air suction pipe 3619 and an air outlet pipe 3620, the water outlet pipe 3602 is fixedly embedded at the right side of the bottom of the water tank 3601, the water outlet valve 3603 is installed at the top end of the water tank 3602, the fastening grooves 3604 are opened at both sides of the top end of the water tank 3601, the groove depth range of the fastening groove 3604 is 4-8cm, if the depth of the fastening groove 3604 is too low, a shake generated during the operation of the machine body 1 easily causes the cover plate 3605 and loosens with the, meanwhile, the depth of the clamping groove 3604 is the whole length of the clamping block 3607, the clamping groove 3604 is prevented from being loosened by the cover plate 3605 and the water tank 3601 in the operation process of the machine body 1, so that the cover plate 3605 and the water tank 3601 are prevented from being loosened by shaking, dust is prevented from being emitted to a working environment through gaps, the right side of the top end of the cover plate 3605 is provided with a water inlet 3606, the clamping block 3607 is fixed on two sides of the bottom of the cover plate 3605, the bottom of the cover plate 3605 is fixed with the mounting plate 3608, the bottom of the mounting plate 3608 is fixed with the clamping sleeve 3609, the bottom of the spray pipe 3610 is embedded and fixed with the atomizing nozzles 3611, 6 atomizing nozzles 3611 are arranged, the atomizing nozzles 3611 are uniformly distributed at the bottom of the mounting plate 3608, water mist sprayed by the atomizing nozzles 3611 is contacted with dust, the self weight of the dust is increased, the dust falls into the water tank 3601, meanwhile, 6 atomizing nozzles 3611 are arranged to increase the spraying area, so that the situation that a small amount of dust is contacted with water mist due to the fact that the spraying area of a single atomizing nozzle 3611 is small is avoided, meanwhile, a large amount of dust is dispersed out of the interior of the water tank 3601 through the water inlet 3602 to cause work environment pollution, the 6 atomizing nozzles 3611 completely cover the space inside the water tank 3601, therefore, the situation that the dust is dispersed out of the interior of the water tank 3601 through the water inlet 3602 is avoided, the spraying pipe 3610 is fixed at the bottom of the mounting plate 3608 through the clamping sleeve 3609, a mounting groove 3613 is formed in the left side of the mounting frame 3612 in a penetrating mode, a sealing ring 3614 is fixedly embedded at the top end of the mounting frame 3612, a filter core 3615 is fixedly arranged in the mounting groove 3613, a conveying pipe 3617 is fixedly arranged at the top end of the water pump 3616, the top end of the conveying pipe 3616 penetrates through the sealing ring 36, and apron 3605 block is fixed in the water tank 3601 top, fan 3618 left side is inlayed and is fixed with aspiration channel 3619, and fan 3618 right side is inlayed and is fixed with out tuber pipe 3620, it runs through apron 3605 top left side and extends inside water tank 3601 to go out tuber pipe 3620 right side, aspiration channel 3619 left side runs through organism 1 top right side and extends in organism 1 inside right side, water tank 3601 is installed in organism 1 right side through placing the board, and fan 3618 installs in organism 1 top right side through fixing bolt, fan 3618 and water pump 3616 all pass through electric wire and controller electric connection, inhale inside water tank 3601 through the dust that fan 3618 produced in with organism 1 internal work process, avoid the dust to give off inside the operational environment dust pollution that causes of work through feed inlet 2 and discharge gate 3, and the human body absorbs the dust and has the damage to human respiratory system and internal organs.

As shown in fig. 6, 7, 8 and 9, an automatic feeding device 37 for automatically feeding cotton is installed on the left side of a machine body 1, and the automatic feeding device 37 includes a placing box 3701, a cotton discharge port 3702, a cotton discharge port 3703, a first pin base 3704, a first hydraulic cylinder 3705, a material plate 3706, a first connection block 3707, a pressure sensor 3708, an indicator light 3709, a base 3710, a second pin base 3711, a guard arm 3712, a connection plate 3713, an infrared sensor 3714, a material ladder 3715, a support column 3716, a fifth roller 3717, a third motor 3718, a third conveyor belt 3719, a drying device 3720, a second hydraulic cylinder 3721, a control box 3722, a signal receiver 3723, an actuator 3724 and a central control plate 3725, a cotton discharge port 3702 is opened at the top end of the placing box 3701, a cotton discharge port 3703 is opened at the right side of the placing box 1, a first pin base 3704 is fixed right in front of the cotton discharge port 3703, a first pin base 3705 is fixed at the left side of the placing box 3705, and a first hydraulic cylinder 3706 is fixed at the right side of the placing box 370, a pressure sensor 3708 is fixed at the bottom of the material plate 3706, the right side of the material plate 3706 penetrates through the first pin seat 3704 and the first connecting block 3707 through a fixing pin, the right side of the material plate 3706 is movably connected with the first pin seat 3704, the bottom of the left side of the material plate 3706 is fixedly connected with the output end of the first hydraulic cylinder 3705, the material plate 3706, the first connecting block 3707 and the first pin seat 3704 constitute a lifting mechanism, the lifting distance of the lifting mechanism is 0-30cm, the material plate 3706 is driven by the first hydraulic cylinder 3705 to move, so that the material plate 3706 slantly pours the cotton on the surface into the cotton outlet 3703 position, the guard arm 3712 conveys the cotton on the surface of the cotton outlet 3703 position to the inside of the machine body 3719 for cleaning, and the maximum lifting distance of the lifting mechanism is 30cm, if the maximum lifting distance is exceeded, the output end of the first hydraulic cylinder 3705 cannot be restored to the initial position, thereby causing the cotton to directly pass through the material plate 370, thereby causing the cotton to be accumulated too much to affect the normal work of the protective arm 3712, the right side of the top end of the placing box 3701 is fixed with an indicator light 3709, the left side of the base 3710 is fixed with a second pin seat 3711, the right side of the protective arm 3712 is fixed with a connecting plate 3713, the left side of the protective arm 3712 is fixed with an infrared sensor 3714 in a penetrating way, the protective arm 3712 is movably connected with the second pin seat 3711 through a fixing pin, the material ladder 3715 is fixed at the top end of the base 3710 through a supporting column 3716, a fifth roller shaft 3717 is installed between the material ladders 3715, the right side of the fifth roller shaft 3717 penetrates through the right side of the inner wall of the material ladder 3715 and extends to the outer wall of the right side of the material ladder 3715, the right side of the fifth roller shaft 3717 is fixedly connected with the output end of a third motor 3718, the third motor 3718 is fixed above the right side of the material ladder 3715 through a fixing bolt, a third conveyor belt 3719 is, the bottom of the second hydraulic cylinder 3721 is fixedly connected with the lower portion of the left side of the material ladder 3715, the guard arm 3712, the connecting plate 3713 and the second hydraulic cylinder 3721 form a rotating mechanism, the rotating angle range of the rotating mechanism is 0-90 degrees, the guard arm 3712 is driven to rotate by the second hydraulic cylinder 3721, cotton is conveyed to the surface of the third conveyor belt 3719, the maximum rotating angle of the whole rotating mechanism is 90 degrees, at the moment, the guard arm 3712 is in line with the second pin seat 3711, if the maximum rotating angle is exceeded, the output power of the output end of the second hydraulic cylinder 3721 is increased, the connecting plate 3713 is separated from the guard arm 3712, at the moment, the guard arm 3712 cannot rotate along with the second hydraulic cylinder 3721, meanwhile, the guard arm 3712 cannot convey cotton to the surface of the third conveyor belt 3719, no cotton is cleaned inside the machine body 1, the whole working efficiency and yield are affected, a signal receiver 3723 is fixed above the inside of, an actuator 3724 is fixed below the signal receiver 3723, a central control board 3725 is fixed below the actuator 3724, the central control board 3725 is electrically connected with the signal receiver 3723 through an electric wire uniform actuator 3724, the pressure sensor 3708, the infrared sensor 3714, the indicator 3709, the first hydraulic cylinder 3705 and the second hydraulic cylinder 3721 are electrically connected with the actuator 3724, the signal receiver 3723 and the central control board 3725 through electric wires, the control box 3722 is mounted on the right side of the supporting column 3716 through fixing bolts, the third motor 3718 and the drying device 3720 are electrically connected with the controller through electric wires, moisture contained in cotton is dried through the drying device 3720, and the problem that the cotton containing moisture cannot be loosened by the moisture beating rod 6 in the cotton and the moisture is easily rotten to cause the reduction of the quality and quality of the whole cotton is avoided.

The working principle is as follows: in the cotton cleaner with automatic feeding and dust-removing functions, firstly, the movable base 3710 is moved through equipment to enable the right side of the third conveyor belt 3719 and the material ladder 3715 to extend to be right above the feeding hole 2, then the placing box 3701 is moved to the left side of the base 3710, then the protective arm 3712 extends into the placing box 3701 through the cotton outlet 3703, the electric wires are sequentially connected with the control box 3722, at the moment, the pressure sensor 3708 senses no pressure and transmits signals to the signal receiver 3723, the signal receiver 3723 transmits signals to the central control board 3725, the central control board 3725 controls the indicator lamp 3709 to light up, then the controller starts the third motor 3718, the third motor 3718 drives the fifth roller 3717 to move, the fifth roller 3717 drives the third conveyor belt 3719 to move, the controller starts the drying device 3720, the drying device 3720 preheats the surface of the third conveyor belt 3719, then water is manually injected into the water tank 371 through the water inlet hole 3606, when the water reaches the top end of the water inlet hole 3606 through eye observation, the injection is stopped, then the controller starts the first motor 30, the first motor 30 drives the fifth belt pulley 31 to move, the fifth belt pulley 31 drives the second belt pulley 32 to move, the second belt pulley 32 drives the first belt pulley 8 to move, the first belt pulley 8 drives the first roller shaft 7 to move, the first roller shaft 7 drives the first roller 5 and the cotton beating rod 6 to rotate, then the controller starts the second motor 33, the second motor 33 drives the sixth belt pulley 34 to move, the sixth belt pulley 34 drives the third belt 35 to move, the third belt 35 drives the second belt pulley 17 to move, the second belt pulley 17 drives the driving roller shaft 16 to move, the driving roller shaft 16 drives the electromagnetic conveying belt 21 to move, the electromagnetic conveying belt 21 drives the rotary drum 20, the first conveying belt 22 and the driven roller shaft 18 to move, the driven roller shaft 8 drives the third belt pulley 19 to move, the third belt pulley 19 drives the fourth belt pulley 25 to move through the first belt 28, the fourth belt pulley 25 drives the second roller 24 to move, the second roller 24 drives the third roller 26 to move through the second conveyor belt 27, then the cotton is conveyed into the placing box 3701 through the cotton discharge opening 3702 through the auxiliary equipment, when the cotton falls on the top end of the material plate 3706, the pressure sensor 3708 senses the pressure, the pressure sensor 3708 transmits the pressure signal to the signal receiver 3723, the signal receiver 3723 transmits the signal to the center control plate 3725, the center control plate 3724 transmits the signal to the actuator 3724, the actuator 3724 controls the first hydraulic cylinder 3705 to operate, the first hydraulic cylinder 3705 drives the material plate 3706 to move upwards, the material plate 6 drives the first connecting block 3707 to move upwards, the first connecting block 3707 moves upwards relative to the first pin base 3704, the cotton slides to the cotton discharge opening 3 through the material plate 3706, and at this time, the cotton touches the infrared sensor 3714, the infrared sensor 3714 transmits signals to the signal receiver 3723, the signal receiver 3723 transmits signals to the central control board 3725, the central control board 3725 transmits signals to the actuator 3724, the actuator 3724 controls the second hydraulic cylinder 3721 to operate, the second hydraulic cylinder 3721 drives the connecting plate 3713 to move toward the material ladder 3715, the connecting plate 3713 drives the guard arm 3712 to move in the same direction, the bottom of the guard arm 3712 rotates on the second pin seat 3711 and the guard arm 3712 conveys cotton to the surface of the third conveyor 3719, the third conveyor 3719 drives cotton to move toward the feed inlet 2, the drying device 3720 dries moisture contained in the cotton when the cotton moves toward the feed inlet 2, the dried cotton falls into the machine body 1 through the feed inlet 2, and a part of the cotton falls onto the surface of the baffle 4, because the baffle 4 is in an inclined state, the cotton falls into the machine body 1, at this time, the controller starts the vibrator 14, the cotton dropped on the surface of the filter sieve 13 is vibrated into the collecting box 15 by the vibrator 14, then the cotton beating rod 6 is contacted with the cotton to beat the cotton loose, meanwhile, the cotton beating rod 6 drives the cotton to move towards the second roller 9, when the cotton beating rod 6 on the surface of the second roller 9 is contacted with the cotton, the second roller 9 pushes the cotton by the first roller 5, the second roller 9 drives the bearing 10 to move, so that the second roller 9 beats the cotton loose again, simultaneously, the loosened cotton is driven by the second roller 9 to move towards the conveying paddle 12, when the conveying paddle 12 is contacted with the cotton, the conveying paddle 12 pushes the cotton by the second roller 9, the conveying paddle 12 drives the bearing 10 to move, so that the conveying paddle 12 transmits the cotton to the surface of the first conveying belt 22, and simultaneously, the first conveying belt 22 drives the cotton to move in the direction of the second conveying belt 27, meanwhile, the electromagnetic conveyor belt 21 adsorbs iron filings and metal contained in cotton, when the first conveyor belt 22 moves to the position of the iron filings collection box 23, the iron filings and metal are separated from the electromagnetic conveyor belt 21 and fall into the iron filings collection box 23, when the cotton falling on the surface of the second conveyor belt 27 is conveyed to the position of the discharge port 3 through the second conveyor belt 27 to enter the next processing procedure, meanwhile, the cotton is loosened by the cotton beating rod 6 to generate dust, at the moment, the controller starts the fan 3618 and the water pump 3616, the fan 3618 sucks the dust through the air suction pipe 3619, the fan 3618 conveys the dust through the air outlet pipe 3620 into the water tank 3601, the water in the water tank 3601 is sucked into the conveying pipe 3617 through the filter 3615 by the water conveying pipe 3617 into the spraying pipe 3610, the spraying pipe 3610 conveys the water into the atomizing nozzle 3611, and the atomizing nozzle 3611 atomizes and sprays the water into the water tank 3601, dust and atomized water fall on the water surface of the water tank 3601, after cotton is completely cleaned, corresponding equipment is closed through a controller, then an electric wire is disconnected with a control box 3722, then a machine plate is separated from the machine body 1 manually, a hand extends into the machine body 1 to take out a collecting box 15 and an iron scrap collecting box 23, then impurities collected by the collecting box 15 and the iron scrap collecting box 23 are poured into a garbage can, then the collecting box 15 and the iron scrap collecting box 23 are placed inside the machine body 1 to fix the machine plate and the machine body 1, meanwhile, the water outlet valve 3603 is rotated manually, water inside the water tank 3601 is discharged out of the water tank 3601 through the water outlet pipe 2, after the water inside the water tank 3601 is completely discharged, the water outlet valve 3603 is rotated and closed manually, the two sides of the cover plate 3605 are held manually, then a certain pulling force is exerted upwards to separate the clamping block 3607 from the clamping groove 4, then the hand extends into the water tank 3601 to separate the filter core 3615 from the mounting groove to take out the filter core 3615 inside the water, after the new filter element 3615 is clamped and mounted in the mounting groove 3613, the clamping block 3607 is manually contacted with the clamping groove 3604, then downward pushing force is manually applied to the cover plate 3605, the clamping block 3607 is completely clamped with the clamping groove 3604, at this time, the cover plate 3605 is clamped and fixed with the water tank 3601, and the whole operation is completed, and the content which is not described in detail in the specification belongs to the prior art which is known by persons skilled in the art.

The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.