阅读说明：本技术 一种茶叶加工系统及其方法 (Tea processing system and method ) 是由 朱海滨 崔彩霞 于 2020-12-25 设计创作，主要内容包括：本发明公开了一种茶叶加工系统及其方法,包括底座、杀青机和烘干箱,底座的底部固定焊接有支撑腿,支撑腿的底部设置有滚轮,其滚轮带有轮刹,支撑腿的内侧固定焊接有连接杆,底座的顶部设有传送轮,传送轮的外侧转动连接有传送带,传送带的顶端远离传送带的上方设有两个相互对称的固定板,固定板的左侧通过连接架螺栓连接架螺栓连接有第一驱动电机,第一驱动电机的内侧设有杀青机,杀青机的内部设有搅拌轮,并与第一驱动电机的输出轴固定连接在一起,杀青机的外侧固定连接有第一加热箱,第一加热箱的内部设有加热扇,底座的底部固定焊接有第一出料口,第一出料口的内部设有过滤网,该装置结构简单,设计新颖,具有较高的茶叶加工效率。(The invention discloses a tea processing system and a method thereof, and the tea processing system comprises a base, a fixation machine and a drying box, wherein the bottom of the base is fixedly welded with a supporting leg, the bottom of the supporting leg is provided with a roller with a wheel brake, the inner side of the supporting leg is fixedly welded with a connecting rod, the top of the base is provided with a transmission wheel, the outer side of the transmission wheel is rotatably connected with a transmission belt, the top end of the transmission belt, which is far away from the transmission belt, is provided with two mutually symmetrical fixed plates, the left side of each fixed plate is connected with a first driving motor through a connecting frame bolt, the inner side of the first driving motor is provided with the fixation machine, the fixation machine is internally provided with a stirring wheel and is fixedly connected with an output shaft of the first driving motor, the outer side of the fixation machine is fixedly connected with a first heating box, the first heating box is internally provided with a heating fan, the, the device simple structure, the modern design has higher tea processing efficiency.)

1. A tea processing system comprises a base (1), a fixation machine (8) and a drying box (15), and is characterized in that a support leg (2) is fixedly welded at the bottom of the base (1), a roller is arranged at the bottom of the support leg (2), the roller is provided with a wheel brake, a connecting rod (3) is fixedly welded at the inner side of the support leg (2), a conveying wheel (4) is arranged at the top of the base (1), a conveying belt (5) is rotatably connected at the outer side of the conveying wheel (4), two mutually symmetrical fixing plates (6) are arranged above the conveying belt (5) far away from the top end of the conveying belt (5), a first driving motor (7) is connected at the left side of each fixing plate (6) through a connecting frame bolt connection frame bolt, the fixation machine (8) is arranged at the inner side of the first driving motor (7), a stirring wheel (9) is arranged inside the fixation machine (8), and with the output shaft fixed connection of first driving motor (7) is in the same place, the outside fixedly connected with first heating cabinet (10) of machine of completing (8), the inside of first heating cabinet (10) is equipped with the heating fan, the fixed welding in bottom of base (1) has first discharge gate (11), the inside of first discharge gate (11) is equipped with filter screen (12).

2. The tea processing system and the method thereof according to claim 1, characterized in that a feeding cylinder (13) is arranged at one side of the conveying wheel (4), a second driving motor (14) is bolted at the top of the feeding cylinder (13), an output shaft of the second driving motor (14) is rotatably connected with a spiral feeding shaft, and an outlet is fixedly welded at one side of the feeding cylinder (13).

3. A tea processing system according to claim 2, wherein one side of the feeding cylinder (13) is provided with a fixing frame (17), the bottom of the fixing frame (17) is fixedly connected with a pulley, the top of the fixing frame (17) is fixedly connected with a drying box (15), the top of the drying box (15) is fixedly connected with a second heating box (20), and the outer side of the second heating box (20) is provided with a temperature controller.

4. A tea processing system according to claim 3, wherein a third driving motor (16) is connected to one side of the drying box (15) through a connecting block fixing bolt, an output shaft of the third driving motor (16) is rotatably connected with a stirring shaft, and a plurality of stirring blades which are staggered with each other are fixedly welded on the outer side of the stirring shaft.

5. A tea processing system according to claim 3, wherein a second outlet (18) is fixedly connected to the bottom of the drying box (15), a collecting box (19) is arranged at the bottom end of the second outlet (18) in alignment, and a filter screen (12) is arranged inside the collecting box (19).

6. A tea processing method is characterized by comprising the following steps:

step (1), tea leaf cleaning: cleaning the picked tea leaves with clear water, and removing certain water on the surfaces of the tea leaves;

step (2), tea leaf fixation: deactivating the tea leaves in the step (1) at 240-260 ℃ for 1-3 minutes, putting the tea leaves into a water-removing machine (8) for water-removing, and spreading for cooling and moistening after water-removing;

kneading tea leaves in step (3): rolling the tea leaves obtained in the step (2);

and (4): fermenting and drying the tea leaves: carrying out fermentation treatment and drying treatment on the tea leaves obtained in the step (3);

and (5) aroma-improving tea leaves: and (4) carrying out aroma-improving treatment on the tea leaves obtained in the step (4).

7. The tea processing method according to claim 6, wherein the fermentation temperature in the fourth step is 20-40 ℃, the humidity is 50-60%, and the fermentation time is 6-10 h.

8. The tea processing method according to claim 6, wherein the drying temperature in the step (4) is 100-110 ℃, and the drying time is 6-10 min.

Technical Field

The invention relates to the technical field of tea, in particular to a tea processing system and a method thereof.

Background

Tea is a daily drink for people to live, the tea contains tea polyphenol and other nutritional ingredients which are very beneficial to body health, and the quality of the tea can be judged by observing the color, the shape, the smell and other means. During the processing process, tea leaves undergo a plurality of processing procedures, and the conditions of the tea leaves change along with the gradual progress of the processing procedures. When the quality of tea is judged, the condition of the finished tea is mainly known for the finished tea, and the influence of the processing process on the quality of the finished tea is difficult to know. The existing tea processing technology mainly depends on experience to carry out manual processing operation, is inconvenient to adjust and has poor controllability. Therefore, the improvement is made, and a tea processing system and a method thereof are provided.

Disclosure of Invention

In order to solve the technical problems, the invention provides the following technical scheme:

the invention relates to a tea processing system, which comprises a base, a fixation machine and a drying box, wherein the bottom of the base is fixedly welded with a supporting leg, the bottom of the supporting leg is provided with a roller with a wheel brake, the inner side of the supporting leg is fixedly welded with a connecting rod, the top of the base is provided with a transmission wheel, the outer side of the transmission wheel is rotatably connected with a transmission belt, the top end of the transmission belt, far away from the upper part of the transmission belt, is provided with two mutually symmetrical fixed plates, the left side of each fixed plate is connected with a first driving motor through a connecting frame bolt connecting frame, the inner side of the first driving motor is provided with the fixation machine, the fixation machine is internally provided with a stirring wheel and is fixedly connected with an output shaft of the first driving motor, the outer side of the fixation machine is fixedly connected with a first heating box, and the inner part of the first heating box is provided, the bottom fixed welding of base has first discharge gate, the inside of first discharge gate is equipped with the filter screen.

As a preferable technical scheme of the invention, one side of the conveying wheel is provided with a feeding cylinder, the top of the feeding cylinder is connected with a second driving motor through a bolt, an output shaft of the second driving motor is rotatably connected with a spiral feeding shaft, and one side of the feeding cylinder is fixedly welded with an outlet.

As a preferable technical scheme of the invention, one side of the feeding barrel is provided with a fixed frame, the bottom of the fixed frame is fixedly connected with a pulley, the top of the fixed frame is fixedly connected with a drying box, the top of the drying box is fixedly connected with a second heating box, and the outer side of the second heating box is provided with a temperature controller.

As a preferable technical scheme of the invention, one side of the drying box is connected with a third driving motor through a connecting block fixing bolt, an output shaft of the third driving motor is rotatably connected with a stirring shaft, and a plurality of mutually staggered stirring blades are fixedly welded on the outer side of the stirring shaft.

As a preferred technical scheme of the invention, the bottom of the drying box is fixedly connected with a second discharge hole, the bottom end of the second discharge hole is aligned with a collecting box, and a filter screen is arranged in the collecting box.

A tea processing method comprises the following steps:

step (1), tea leaf cleaning: cleaning the picked tea leaves with clear water, and removing certain water on the surfaces of the tea leaves;

step (2), tea leaf fixation: deactivating enzyme of the tea leaves in the step (1) at 240-260 ℃ for 1-3 minutes, putting the tea leaves into a water-removing machine for water-removing, and spreading for cooling and moistening after water-removing;

kneading tea leaves in step (3): rolling the tea leaves obtained in the step (2);

and (4): fermenting and drying the tea leaves: carrying out fermentation treatment and drying treatment on the tea leaves obtained in the step (3);

and (5) aroma-improving tea leaves: and (4) carrying out aroma-improving treatment on the tea leaves obtained in the step (4).

As a preferred technical scheme of the invention, in the fourth step, the fermentation temperature is 20-40 ℃, the humidity is 50-60%, and the fermentation time is 6-10 h.

As a preferred technical scheme of the invention, the drying temperature of the step (4) is 100-110 ℃, and the drying time is 6-10 min.

The invention has the beneficial effects that: through cleaning tea leaves, fixing tea leaves, kneading the tea leaves, fermenting and drying the tea leaves and finally aroma-improving tea leaves, through the arranged fixing machine, a stirring wheel is arranged in the fixing machine and is fixedly connected with an output shaft of a first driving motor, a first heating box is fixedly connected to the outer side of the fixing machine, automatic fixing treatment is carried out, a feeding cylinder is arranged on one side of a transmission wheel, a second driving motor is connected to the top of the feeding cylinder through bolts, an output shaft of the second driving motor is rotatably connected with a spiral feeding shaft, an outlet is fixedly welded on one side of the feeding cylinder, the feeding cylinder is arranged on one side of the transmission wheel, so that the tea leaves after fixing are automatically conveyed, time and labor are saved, meanwhile, a fixing frame is arranged on one side of the feeding cylinder, a pulley is fixedly connected to the bottom of the fixing frame, a drying box is fixedly connected to the top of the fixing frame, and a second heating box is fixedly connected, and the outside of second heating cabinet is equipped with temperature controller, and the top fixedly connected with stoving case at the mount is convenient for carry out drying process to the tealeaves after handling to and the temperature controller who is equipped with is convenient for monitor its temperature of drying.

Drawings

FIG. 1 is a schematic diagram of a tea processing system and method of the present invention;

FIG. 2 is a schematic view of a system configuration of a tea processing system and method of the present invention;

fig. 3 is a schematic view of a tea processing system and method of the present invention.

In the figure: 1. a base; 2. supporting legs; 3. a connecting rod; 4. a transfer wheel; 5. a conveyor belt; 6. a fixing plate; 7. a first drive motor; 8. a de-enzyming machine; 9. a stirring wheel; 10. a first heating tank; 11. a first discharge port; 12. a filter screen; 13. a feed cylinder; 14. a second drive motor; 15. a drying box; 16. a third drive motor; 17. a fixed mount; 18. a second discharge port; 19. a collection box; 20. a second heating chamber.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

Example (b): as shown in figures 1-3, the tea processing system of the invention comprises a base 1, a fixation machine 8 and a drying box 15, wherein the bottom of the base 1 is fixedly welded with supporting legs 2, the bottoms of the supporting legs 2 are provided with rollers with wheel brakes, the inner sides of the supporting legs 2 are fixedly welded with connecting rods 3, the top of the base 1 is provided with a conveying wheel 4, the outer side of the conveying wheel 4 is rotatably connected with a conveying belt 5, the top end of the conveying belt 5, far away from the conveying belt 5, is provided with two mutually symmetrical fixing plates 6, the left side of the fixing plate 6 is connected with a first driving motor 7 through a connecting frame bolt, the inner side of the first driving motor 7 is provided with the fixation machine 8, the fixation machine 8 is internally provided with a stirring wheel 9 and fixedly connected with an output shaft of the first driving motor 7, the outer side of the fixation machine 8 is fixedly connected with a first heating box 10, the first heating box 10 is internally provided with, the bottom fixed welding of base 1 has first discharge gate 11, and the inside of first discharge gate 11 is equipped with filter screen 12.

Wherein, one side of transfer gear 4 is equipped with a pay-off section of thick bamboo 13, and the top bolted connection of a pay-off section of thick bamboo 13 has second driving motor 14, and the output shaft of second driving motor 14 rotates and is connected with the screw feeding axle, and the fixed welding of one side of a pay-off section of thick bamboo 13 has the export, is equipped with a pay-off section of thick bamboo 13 in one side of transfer gear 4 and is convenient for carry out automatic the transport with the tealeaves after completing, labour saving and time saving.

Wherein, one side of a pay-off section of thick bamboo 13 is equipped with mount 17, and the bottom fixedly connected with pulley of mount 17, the top fixedly connected with stoving case 15 of mount 17, the top fixedly connected with second heating cabinet 20 of stoving case 15, and the outside of second heating cabinet 20 is equipped with temperature controller, and the top fixedly connected with stoving case 15 at mount 17 is convenient for carry out drying process to the tealeaves after handling to and the temperature controller that is equipped with is convenient for monitor its temperature of drying.

Wherein, one side of stoving case 15 is connected with third driving motor 16 through connecting block fixing bolt, and the output shaft of third driving motor 16 rotates and is connected with the (mixing) shaft, and the fixed welding in the (mixing) shaft outside has the mutual crisscross stirring leaf of a plurality of, is connected with third driving motor 16 through connecting block fixing bolt in one side of stoving case 15 and is connected with the (mixing) shaft in its output shaft rotation and can fully stir for the speed of drying.

5. A tea processing system according to claim 3, wherein the bottom of the drying box 15 is fixedly connected with a second outlet 18, the bottom end of the second outlet 18 is aligned with a collecting box 19, and the inside of the collecting box 19 is provided with the filter screen 12 for filtering the tea, so that pure tea can be obtained.

A tea processing method comprises the following steps:

step (1), tea leaf cleaning: cleaning the picked tea leaves with clear water, and removing certain water on the surfaces of the tea leaves;

step (2), tea leaf fixation: deactivating enzyme of the tea leaves in the step (1) at 240-260 ℃ for 1-3 minutes, putting the tea leaves into a water-removing machine 8 for water-removing, and spreading for cooling and moistening after water-removing;

kneading tea leaves in step (3): rolling the tea leaves obtained in the step 2;

and (4): fermenting and drying the tea leaves: carrying out fermentation treatment and drying treatment on the tea leaves obtained in the step (3);

and (5) aroma-improving tea leaves: and (4) carrying out aroma improvement treatment on the tea leaves obtained in the step (4).

Wherein, the fermentation temperature in the fourth step is 20-40 ℃, the humidity is 50-60%, and the fermentation time is 6-10 h.

Wherein the drying temperature in the step 4 is 100-110 ℃, and the drying time is 6-10 min.

The working principle is as follows: firstly, checking whether the device is normal or not, switching on the device when the checking is finished, and cleaning the tea leaves in the step (1): cleaning the picked tea leaves with clear water, and removing certain water on the surfaces of the tea leaves; step (2), tea leaf fixation: deactivating enzyme of the tea leaves in the step (1) at 240-260 ℃ for 1-3 minutes, putting the tea leaves into a water-removing machine 8 for water-removing, and spreading for cooling and moistening after water-removing; kneading tea leaves in step (3): rolling the tea leaves obtained in the step 2; and (4): fermenting and drying the tea leaves: carrying out fermentation treatment and drying treatment on the tea leaves obtained in the step (3); and (5) aroma-improving tea leaves: and (4) carrying out aroma improvement treatment on the tea leaves obtained in the step (4). A first driving motor 7 is connected with the left side of the fixed plate 6 through a connecting frame bolt, a fixation machine 8 is arranged on the inner side of the first driving motor 7, a stirring wheel 9 is arranged inside the fixation machine 8 and is fixedly connected with an output shaft of the first driving motor 7, so that the fixation machine can be automatically fixed with tea leaves, a feeding cylinder 13 is arranged on one side of the conveying wheel 4, a second driving motor 14 is connected with the top of the feeding cylinder 13 through a bolt, a spiral feeding shaft is rotatably connected with an output shaft of the second driving motor 14, an outlet is fixedly welded on one side of the feeding cylinder 13, the feeding cylinder 13 is arranged on one side of the conveying wheel 4, so that the tea leaves after fixation can be automatically conveyed, time and labor are saved, a fixed frame 17 is arranged on one side of the feeding cylinder 13, a pulley is fixedly connected with the bottom of the fixed frame 17, a drying box 15 is fixedly connected with the top of the fixed frame 17, and a second heating, and the outside of second heating cabinet 20 is equipped with temperature controller, and the top fixedly connected with stoving case 15 of mount 17 is convenient for carry out drying process to the tealeaves after handling to and the temperature controller who is equipped with is convenient for monitor its temperature of drying.

Finally, it should be noted that: in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.