阅读说明：本技术 用于焊接金属板条的方法和用于在使用这种方法的情况下制造大的表面的设备 (Method for welding sheet metal strips and device for producing large surfaces using said method ) 是由 E·迈尔 于 2019-08-09 设计创作，主要内容包括：用于将对接地相互邻接的各金属板条(10)的纵向边缘区域进行焊接的方法,该方法的特征在于以下的方法步骤：平行于每个金属板条(10)的纵向边缘以预先给定的间距制造凹槽或者槽(12)；沿着所述金属板条(10)的相应的纵向边缘制造弯边(16),其中,所述弯边(16)的横截面长度基本上相应于所述凹槽/槽(12)的间距；将相邻的金属板条(10)的弯边(16)相互接合；在使用焊接头(18)在不使用附加的焊接材料的情况下借助于沿所述金属板条(10)的纵向方向前进的焊接来熔化相邻的金属板条(10)的相互接合的弯边(16)。按照本发明的设备适合于实现所述方法。(Method for welding longitudinal edge regions of sheet metal strips (10) abutting one another in a butt joint, characterized by the following method steps: producing grooves or slots (12) parallel to the longitudinal edges of each sheet metal strip (10) at a predetermined distance; -producing a bead (16) along a respective longitudinal edge of the sheet metal strip (10), wherein the cross-sectional length of the bead (16) substantially corresponds to the pitch of the grooves/slots (12); -joining the beads (16) of adjacent sheet metal strips (10) to one another; the mutually engaging beads (16) of adjacent sheet metal strips (10) are melted by means of a welding head (18) without using additional welding material by means of a weld proceeding in the longitudinal direction of the sheet metal strips (10). The device according to the invention is suitable for implementing said method.)

1. Method for welding longitudinal edge regions of metal strips (10) abutting one another in a butt joint, comprising the following method steps:

-making grooves or slots (12) parallel to the longitudinal edges (14) of each sheet metal strip (10) at a predetermined pitch (a),

-producing a bead (16) along a respective longitudinal edge (14) of the sheet metal strip (10), wherein the cross-sectional length of the bead (16) substantially corresponds to the pitch (a) of the grooves/slots (12),

-joining the beads (16) of adjacent sheet metal strips (10) to one another,

-melting the mutually engaging beads (16) of adjacent sheet metal strips (10) by means of a weld advancing in the longitudinal direction (L) of the sheet metal strips (10) using a welding head (18) and without using additional welding material.

2. The method of claim 1, wherein the first and second light sources are selected from the group consisting of,

it is characterized in that the preparation method is characterized in that,

-manufacturing the grooves/slots (12) by cold deformation.

3. The method of claim 2, wherein the first and second light sources are selected from the group consisting of,

it is characterized in that the preparation method is characterized in that,

-manufacturing the grooves/slots (12) by a stamping or rolling process.

4. The method of claim 1, wherein the first and second light sources are selected from the group consisting of,

it is characterized in that the preparation method is characterized in that,

-manufacturing the grooves/slots (12) by material removal.

5. Method according to one or more of claims 1 to 4,

it is characterized in that the preparation method is characterized in that,

-the grooves/slots (12) are placed on the respective sheet metal strip (10) from the upper side and/or the lower side.

6. Method according to one or more of the preceding claims,

it is characterized in that the preparation method is characterized in that,

-the grooves/slots (12) are arranged at a spacing (a) from the longitudinal edges (14) of the sheet metal strip (10) which is 3 to 10 times, in particular 2 to 5 times, the thickness of the sheet metal strip (10).

7. Method according to one or more of the preceding claims,

it is characterized in that the preparation method is characterized in that,

-using a metal strip (10) having a thickness/solidity in the range of 0.5 to 3mm (millimeters), in particular 0.5 to 2mm (millimeters).

8. The method of claim 1, wherein the first and second light sources are selected from the group consisting of,

it is characterized in that the preparation method is characterized in that,

-the bead (16) is made at right angles to the plane (E) of the sheet metal strip (10).

9. Method according to one or more of the preceding claims,

it is characterized in that the preparation method is characterized in that,

-the welding head (18) performs an oscillating or pendulum-like movement transverse to the longitudinal direction (L) during displacement in the longitudinal direction (L) during welding.

10. Method for welding longitudinal edge regions of metal strips (10) abutting one another in a butt joint, comprising the following method steps:

-producing a bead (16) along a respective longitudinal edge (14) of the sheet metal strip (10), wherein the cross-sectional length of the bead (16) substantially corresponds to the pitch (a) of the grooves/slots (12),

-joining the beads (16) of adjacent sheet metal strips (10) to one another,

-melting the mutually engaging beads (16) of adjacent sheet metal strips (10) by means of welding proceeding in the longitudinal direction (L) of the sheet metal strips (10) without using additional welding material using a welding head (18),

-the welding head (18) performs an oscillating or pendulum-like movement transverse to the longitudinal direction (L) during displacement in the longitudinal direction (L) during welding.

11. Method according to one or more of the preceding claims,

it is characterized in that the preparation method is characterized in that,

-using a welding torch, a welding electrode or a laser welder for melting the interengaging beads (16).

12. Method according to one or more of the preceding claims,

it is characterized in that the preparation method is characterized in that,

-adjacent longitudinal edge regions of the sheet metal strip (10) to be welded are kept apart at a spacing in the longitudinal direction (L) with a predetermined gap dimension before the welding position, and the beads (16) are pressed close to one another immediately before the welding position.

13. Method according to one or more of the preceding claims,

it is characterized in that the preparation method is characterized in that,

-a layer (20) of a thermally conductive material is provided immediately below and in contact with the longitudinal edge regions of the sheet metal strip (10) to be welded.

14. Method according to one or more of the preceding claims,

it is characterized in that the preparation method is characterized in that,

-using a metal strip (10) made of stainless steel.

15. Method according to one or more of the preceding claims,

it is characterized in that the preparation method is characterized in that,

using a sheet metal strip (10) formed in the shape of a film.

16. The method of claim 15, wherein the first and second light sources are selected from the group consisting of,

it is characterized in that the preparation method is characterized in that,

-when using thin, film-like sheet metal strips (10), no grooves/slots (12) are made.

17. Device for producing large surfaces from sheet metal strips welded to one another using a method according to one or more of the preceding claims,

is characterized in that is provided with

A bearing roller arrangement (32) on which the sheet metal strip (10) is mounted as a coil in a manner enabling it to be pulled out,

-a support means (34) for a metal strip (10) drawn from the bearing roller means,

-first drawing-off means (36) for drawing off the sheet metal strip (10) from the bearing roller means (32) to a predetermined length dimension,

-first forming means (38) for producing the grooves/troughs (12) in the edge regions of both sides of the drawn sheet metal strip (10),

-second forming means (40) for producing a bead (16) in the edge regions on both sides of the drawn-off sheet metal strip (10),

-a welding device (42) having a welding head (18), which can be displaced in the longitudinal direction (L) and effects a melting of the mutually engaging beads (16) of adjacent sheet metal strips (10),

-a further pulling-out device which, after the welded connection has been established, pulls the connected sheet metal strip (10) out of the width dimension (b) of the sheet metal strip (10) in the transverse direction, respectively.

18. The apparatus as set forth in claim 17, wherein,

it is characterized in that the preparation method is characterized in that,

-there is a further bearing roller device (44) on which the welded metal strip (10) drawn from the further drawing device is wound.

19. The apparatus of claim 17 or 18,

it is characterized in that the preparation method is characterized in that,

-pretensioning means (46.1, 46.2) are present, which pretensioning means maintain the respective two metal strips (10) to be welded to each other pretensioned during the welding process.

20. Device according to one or more of claims 17 to 19,

characterized in that a gap-generating device (48) is coupled to the welding device (42), said gap-generating device generating a defined gap distance between the two metal strips (10) to be welded before the welding device (42) at a distance in the longitudinal direction (L).

21. Device according to one or more of claims 17 to 20,

it is characterized in that the preparation method is characterized in that,

-the support device (34) comprises a heat conducting rail (20), in particular made of copper, which is arranged immediately below and supported on the longitudinal edge regions of the metal strip (10) to be welded during the welding process.

22. Device according to one or more of claims 17 to 21,

it is characterized in that the preparation method is characterized in that,

the welding head (18) of the welding device (42) displaceable in the longitudinal direction (L) is designed/supported in such a way that it executes an oscillating or swiveling movement transverse to the longitudinal direction (L) during the welding process.

23. Device for producing large surfaces from sheet metal strips welded to one another using a method according to one or more of claims 1 to 16,

it is characterized in that the preparation method is characterized in that,

a bearing roller arrangement (32) on which the sheet metal strip (10) is mounted as a coil in a manner enabling it to be pulled out,

-bearing means (34) for a metal strip (10) drawn from the bearing roller means,

-first drawing-off means (36) for drawing off the sheet metal strip (10) from the bearing roller means (32) to a predetermined length dimension,

-second forming means (40) for producing a bead (16) in the edge regions on both sides of the drawn-off sheet metal strip (10),

-a welding device (42) having a welding head (18), which can be displaced in the longitudinal direction (L) and effects a melting of the mutually engaging beads (16) of adjacent sheet metal strips (10),

-further pulling-out devices which, after the welded connection has been established, pull the connected sheet metal strip (10) in the transverse direction correspondingly out of the width dimension (b) of the sheet metal strip (10),

the welding head (18) of the welding device (42) which is displaceable in the longitudinal direction (L) is designed/supported in such a way that it executes an oscillating or swiveling movement transverse to the longitudinal direction (L) during the welding process.

24. Device according to one or more of claims 17 to 23,

it is characterized in that the preparation method is characterized in that,

-the welding device (42) has two opposing pressure rollers (24) which press the beads (16) of two spaced-apart sheet metal strips (10) against one another before the welding position.

25. The apparatus of claim 22 or 23,

it is characterized in that the preparation method is characterized in that,

-the welding device (42) has an eccentric drive for the welding head (18) to execute an oscillating or pendulum movement transverse to the longitudinal direction (L) during the welding process.

Technical Field

The invention relates to a method for welding longitudinal edge regions of sheet metal strips that are butt-joined to one another.

The invention further relates to a device for producing large surfaces from sheet metal strips welded to one another using this method.

Background

DE 3739359C 1 discloses a welding device for producing assembled sheet metal. The metal sheet has a bead (curl) in its edge region. In this case, an electrode device is produced for generating a combustion arc between the electrode device and the metal strip to be welded in the region of their laterally disposed beads lying one above the other. The electrode device is mounted on a welding carriage which is moved on the upper side of the sheet metal strip and which, for controlling the direction of travel, has at least one control element which is guided on a bead forming a guide rail assigned to the control element.

Thus, particularly high demands are made on the properties of the welded connection between the sheet metal strips when it comes to producing large-area film-like surfaces. This applies in particular to the arrangement of the film surface to be processed for use purposes in which the film surface is subjected to high tensile stresses, for example in a silo container with a large diameter (in which the film surface serves as a cover plate on the upper side, as described for example in G8704454.4). Such a film-like cover is also described, for example, in german patent application P3709843.8.

In the production of such a cover plate, it is particularly advantageous if, in the case of a seam formed between adjacent sheet metal strips, the beads are melted during the welding process until the level of the upper side of the sheet metal strip is horizontal. Carrying out the welding process in such a way that the beading is eliminated by melting essentially results in an almost smooth upper side of the assembled sheet metal strip and in the formation of a weld seam with particularly advantageous properties. The seam formed here, which extends continuously from the upper side of the film surface to its lower side, has particularly good strength values.

DE 19529542 a1 describes a method and a device for welding metal sheets, in particular strips, which adjoin one another in a butt joint. This method is based on the knowledge that the known conventional methods (in which a weld seam is placed in a V-groove formed by metal sheets that adjoin one another in a butt joint) cannot be used in thin metal sheets, in particular in metal sheets having a thickness of less than 1mm, in the case of metal sheet thicknesses. In the case of thin metal sheets, the edge strips to be joined are therefore erected (for example by crimping) and their height is reduced thereafter until the remaining butt connection is brought into the weld seam, for example by means of an electrode, during welding. It is extremely difficult, however, to obtain a weld seam which is integral with the metal sheet surface on both sides (abschlie β end). Thus, DE 19529542 a1 discloses a method for welding thin metal sheets, in particular metal sheets in strip form, which are butted against one another, which method is characterized in that two metal sheets to be welded are placed next to one another side by side with overlapping edge regions, end regions are cut out of the overlapping edge regions with mutually aligned cutting lines, the cutting planes of the two metal sheets are butted against one another and then welded to one another along a joining line, preferably by means of a laser beam.

In this method, too, a weld seam is produced as a result of the material thickness present in the weld region, said weld seam having a relatively large thickness. However, such a weld is undesirable in particular in the case of containers, since the aim is to achieve a surface which is as smooth as possible.

Disclosure of Invention

Based on the prior art mentioned, the object of the invention is to provide a method and a device for welding metal sheets adjoining one another in a butt joint, which method or device is suitable for metal sheet strips, in particular very thin film-shaped metal sheets, ensures simple and economical production and produces welded seams with a low thickness which enable smooth surfaces and ensure stable and reliable strength and tightness criteria.

The method according to the invention for welding the longitudinal edge regions of sheet metal strips abutting one another in a butt joint is characterized by the features of independent claim 1. The device according to the invention for producing surfaces from sheet metal strips welded to one another is characterized by the features of independent claim 17. Advantageous embodiments and further developments are the subject matter of the method claims directly or indirectly dependent on the independent claim 1 or of the device claims dependent on the independent claim 17.

The method according to the invention is characterized by the following method steps:

-making grooves or slots parallel to the longitudinal edges of each sheet metal strip at a pre-given pitch.

-producing a bead along a respective longitudinal edge of the sheet metal strip, wherein the cross-sectional length of the bead substantially corresponds to the pitch of the grooves/slots.

-joining the flanges of adjacent sheet metal strips to each other.

The welding head is used to melt the mutually engaging beads of adjacent sheet metal strips without using additional welding material by means of a weld proceeding in the longitudinal direction of the sheet metal strips.

The material to be melted is reduced by providing recesses/grooves in the region of the locations (around which the beads are accordingly flanged) where, upon melting, a weld seam can be produced which contains less material and therefore no large protrusions occur after the weld seam is completed and therefore a smooth surface is present. Furthermore, the material scrapping and material deformation of the sheet metal strips welded to one another is significantly reduced by the material reduction caused by the grooves/slots, so that the surfaces produced from such welded sheet metal strips have overall less bending and waving which normally occurs during the welding process due to different temperatures.

A particularly economically advantageous realization of the method according to the invention is characterized in that the grooves/slots are produced by cold forming, wherein, according to a preferred manner and method, the grooves/slots can be produced by a stamping or rolling method.

Alternatively, in an advantageous manner, the grooves/slots can be produced by material removal, for example by milling, machining or by other means and methods of material removal.

The grooves/slots may be arranged from the upper side and/or the lower side.

A particularly preferred embodiment, which takes into account construction conditions in practice and which ensures an economically achievable solution with stable and reliable functioning, is characterized in that the grooves/slots are arranged in a spacing from the longitudinal edges of the sheet metal strip which is 3 to 10 times, in particular 2 to 5 times, the thickness of the sheet metal strip. Preferably, the beads are made at right angles to the plane of the sheet metal.

Within the scope of the method according to the invention, metal strips having a thickness or thickness in the range from 0.5 to 3mm, in particular from 0.5 to 2mm, can be used. Stainless steel, which is also subjected to aggressive environmental conditions for a long time and ensures high strength, is preferably used as the material for the sheet metal strip.

A particularly preferred embodiment, which ensures a high quality of the weld seam produced, is characterized in that the welding head performs an oscillating or pendulum-like movement transverse to the longitudinal direction during displacement in the longitudinal direction during the welding process. In this embodiment, the manufacture of the grooves or slots may also be omitted.

Within the scope of an economically advantageous use and while at the same time ensuring a high quality of the weld seam to be produced, a particularly advantageous embodiment is characterized in that a welding torch, a welding electrode or a laser welder is used for melting the interengaging beads.

In order to counteract deformation of the sheet metal strips to be welded to one another, in particular during the production process during welding, it has proven to be particularly advantageous to design the method such that adjacent longitudinal edge regions of the sheet metal strips to be welded, which are spaced apart in the longitudinal direction, are kept apart by a predetermined gap dimension before the welding point, and the beads are pressed against one another immediately before the welding point.

A particularly advantageous embodiment of the method is characterized in that a layer of thermally conductive material is arranged immediately below and in contact with the longitudinal edge regions of the sheet metal strip to be welded.

The method according to the invention is also suitable for reliably connecting thin film-like metal strips to one another. The manufacture of the groove or the groove can be dispensed with here.

The device according to the invention for producing surfaces from sheet metal strips welded to one another in the region of the longitudinal sides using the above-mentioned method is characterized in that: a bearing roller device on which the sheet metal strip is supported as a coil in a manner that it can be pulled out; a support device for the sheet metal strip drawn from the bearing roller device; first drawing means for drawing the sheet metal strip from the bearing roller means to a predetermined length dimension; first forming means for producing grooves/slots in the edge regions of both sides of the drawn-off sheet metal strip; second forming means for producing a bead in the edge region on both sides of the drawn-off sheet metal strip; a welding device having a welding head, which can be displaced in the longitudinal direction and which effects the melting of the mutually engaging beads of adjacent sheet metal strips; a further pull-out device which, after the welded connection has been established, pulls the connected sheet metal strip out in the transverse direction by the width dimension of the sheet metal strip.

A particularly preferred embodiment of the apparatus according to the invention is characterized in that further bearing roller means are present, which accommodate the welded sheet metal strip drawn off from the further drawing-off means.

A particularly advantageous further development of the device according to the invention is characterized in that a prestressing device is present which keeps the two metal strips to be welded to each other prestressed during the welding process.

A particularly structurally effective embodiment is characterized in that gap-generating devices are present which are coupled to the welding device and which, at a distance in the longitudinal direction, generate a defined gap spacing between the two metal strips to be welded before the welding device.

A preferred further development is characterized in that the support device comprises a heat conducting rail, in particular made of copper, which is arranged immediately below a longitudinal edge region of the metal strip to be welded and is supported on said longitudinal edge region during the welding process.

According to an advantageous embodiment, a qualitatively high-quality weld seam can be achieved in that the welding head of the welding device, which can be displaced in the longitudinal direction, is designed/supported in such a way that it executes an oscillating or pendulum-like movement transverse to the longitudinal direction during the welding process.

A particularly preferred embodiment is characterized in that the welding device has two opposing pressure rollers which press the beads of two spaced-apart sheet metal strips against one another before the welding position.

The method according to the invention or the device according to the invention allows any type of bridge to be produced economically and advantageouslyA flat top structure or a bottom structure. The surface to be produced can also be designed as a floor, a sun shade, a sight protection or the like. In particular, an unsupported, lightweight construction can be produced (in particular made of stainless steel), which permits free bridging of a container or silo, for example having a span of up to 50 m. Lightweight construction is also suitable for welding containers having volatile and explosive materials.

The structure according to the invention offers various advantages such as corrosion resistance, diffusion resistance to gases, insensitivity to UV radiation. No cost intensive in-situ welding work is required. The structure is suitable for steel and concrete containers and can also be easily assembled afterwards.

A structurally particularly simple embodiment of the device according to the invention is characterized in that the welding device has an eccentric drive for the welding head to execute an oscillating or pendulum-like movement transverse to the longitudinal direction during the welding process. In this embodiment, it is also possible to dispense with the first forming device.

The method according to the invention or the device according to the invention is particularly suitable for producing unsupported structures, in particular membrane structures, which have an arbitrary surface circumferential contour. Furthermore, the welded sheet metal strip can also be used as a flat-lying roof structure or floor structure. In this respect, the method according to the invention and the device according to the invention can be used universally for surfaces consisting of sheet metal strips welded to one another, which can have any desired circumferential contour and can be easily adapted to the respective purpose of use, wherein at the same time a high load-bearing capacity, a stable and reliable function and a use with little maintenance need can be ensured.

Further embodiments and advantages of the invention emerge from the features listed further in the claims and from the examples given below. The features of the claims may be combined with one another in any desired manner, provided they are not clearly mutually exclusive.

Drawings

The invention and advantageous embodiments and further developments of the invention are explained and explained in more detail below with the aid of examples shown in the figures. The features to be derived from the description and the figures can be used in accordance with the invention individually or in any combination of a plurality. In the figure:

fig. 1a-e show a schematic cross section of a sheet metal strip (fig. 1a), in which a groove is punched on both sides at a distance from the longitudinal edges (fig. 1b), the two longitudinal edge regions are flanged in order to form beads (fig. 1c), respectively, the two adjacent longitudinal edge regions of the sheet metal strip are joined under the action of a welding head for melting the beads in order to form a weld seam (fig. 1d), a view of adjacent sheet metal strips butt-joined by the formed weld seam (fig. 1e),

fig. 2 shows a schematic top view of a surface, in particular a film surface, which as a top cover for a circular silo comprises a plurality of sheet metal strips butt-welded to one another in the longitudinal edge region thereof according to the detail in fig. 1e,

fig. 3 shows a schematic cross section of a circular silo with a top cover plate, which has a membrane surface according to fig. 2,

fig. 4 shows a schematic top view of a device for producing a surface, which is produced from sheet metal strips welded to one another, in particular in the form of a film,

figure 5 shows a schematic perspective view of the device according to figure 4,

fig. 6 shows a schematic perspective view of a welding device which is designed as a welding carriage and which is inserted into the device according to fig. 5 during the welding process of two adjacent sheet metal strips with beads,

fig. 7 shows a schematic side view transverse to the longitudinal direction of the welding device according to fig. 6, which is arranged on two sheet metal strips,

figure 8 shows a schematic end view against the longitudinal direction of the welding device according to figure 6,

figure 9 shows a schematic detail view of a detail a of the welding device according to figure 8,

fig. 10 shows a schematic, partial perspective view of the apparatus according to fig. 5, in which the bearing roller arrangement, the drawing-off arrangement and the first and second forming arrangement (which are in the form of rollers) are shown,

figure 11 shows a schematic end view in the longitudinal direction of the device according to figure 10,

fig. 12 shows a schematic side view transverse to the longitudinal direction of the device according to fig. 10, an

Fig. 13 shows a schematic top view of the device according to fig. 10.

Detailed Description

Fig. 1a to e show highly schematic individual method steps for welding adjacent, in particular thin, film-like sheet metal strips 10. Starting from the sheet metal strip 10 according to fig. 1a, it has a thickness d of, for example, 0.5 to 3mm and a width b of, for example, 500 to 2000 mm. The sheet metal plane is provided with the reference symbol E and is shown as a dash-dot line.

In a first method step, an upper groove 12 is punched at a distance a from the respective longitudinal edge 14 of the sheet metal strip 10, said groove extending parallel to the longitudinal edge 14. The groove 12 can be formed, for example, in a V-shape or U-shape. The groove 12 may be formed, for example, by cold forming in a rolling or stamping process. The depth of the groove 12 is preferably in the range between 50% and 80% of the thickness d of the sheet metal strip 10. In thin metal sheets 12, it is also possible for the grooves to be free of flanging (abkantsun).

In the next method step, the longitudinal edge region between the groove 12 and the longitudinal edge 14 is bent upwards, so that a bead 16 is formed on both sides, which in this exemplary embodiment is arranged substantially perpendicularly to the plane E of the sheet metal strip 10 (fig. 1 c).

In order to connect two sheet metal strips 10, they are joined to one another so that the beads 16 of adjacent sheet metal strips 10 bear against one another. The beads 16 are then heated to the melting temperature by means of the welding head 18, so that the beads melt into one another and form, in the final state, a weld seam 22 which connects adjacent sheet metal strips 10 to one another along their longitudinal edge regions. The weld seams 22 are formed in such a way that they form a substantially smooth surface with the upper side of the adjoining sheet metal strip 10.

By introducing the grooves 12 prior to the welding or melting process, the volume of material that must be melted into each other to make the weld 22 is reduced. This reduces the energy input for producing the weld seam 22, so that small weld deformations occur and the volume of the weld seam 22 for producing a smooth surface is reduced.

Fig. 3 shows a circular magazine 52 in which the membrane surface 50 according to fig. 2 serves as a top cover plate. After the film surface 50 has been cut to a circular circumferential contour, it can be easily placed on the circular magazine 52 by tensioning it in the upper circumferential edge region of the wall of the circular magazine 52 by means of a tensioning device 54. Here, the membrane surface 50 is under tensile stress and has a small deflection. The membrane surface 50 is provided with a crushed stone filling portion 56 on the upper side.

In the middle of the membrane surface 50 (that is to say at the lowest point of the surface) there is a drain 58 together with a drain chamber 60 and a drain 62 for draining off rainwater.

Fig. 4 and 5 schematically show a device 30 for producing a support surface, in particular a film surface 50, from sheet metal strips 10 welded to one another using the method described above. Here, a situation is shown in which two first metal strips 10 of the film surface 50 are welded to one another.

In the left end region in fig. 4, a bearing roller arrangement 32 is provided, on which the sheet metal strip 10 is supported in a manner that can be pulled out as a coil. The sheet metal strip 10 is pulled out in the longitudinal direction L onto the support device 34 by means of the first pull-out device 36 to a predetermined length. Downstream of the bearing roller device 32 in the longitudinal direction L there is a first forming device 38, schematically illustrated in fig. 4, which punches a groove in the edge regions on both sides of the drawn-off sheet metal strip 10. Immediately following this, a schematically illustrated second forming device 40 produces a bead in the edge region of both sides of the drawn-off sheet metal strip, the curved edge of the bead 16 being located in the groove 12. After the predetermined draw length has been reached and the groove 12 and the bead 16 have been punched by the first and second forming devices 38, 40, the sheet metal strip 10 is separated from the sheet metal strip from the first bearing roller device 32.

After the first sheet metal strip 10 has been pulled out, it is pulled out by a further pulling-out device, not shown in detail, by the width dimension b of the sheet metal strip 10 in the transverse direction Q after having reached its longitudinal position. After the second sheet metal strip 10 has been fed in, a welding device 42 is used, which melts the beads 16 of adjacent sheet metal strips 10 and thus welds them to one another. The welding device 42 is thereby moved forward in steps in the longitudinal direction L, wherein after a certain weld seam length has been reached, the corresponding cutting of the circumferential contour (in the illustrated exemplary embodiment, a circular circumferential contour) of the film surface 50 out of the sheet metal strip 10 begins, as illustrated in fig. 4. During the welding process, the two metal strips 10 to be welded to one another are held prestressed by prestressing devices 46.1, 46.2 which are present on the left and right end regions of the bearing device 34.

After the two sheet metal strips 10 have been welded to one another, they are pulled out in the transverse direction Q by means of a further pulling-out device and conveyed to a further bearing roller device 44, on which they are wound. The further bearing roller device 44 serves as a transport device for the finished film surface 50 for transport to the site. In the next method step, in each case a further metal strip 10 is drawn off, which is provided with grooves and beads and welded to one another in their longitudinal edge regions until the finished film surface 50 is produced. In the finished state, the film surface 50 is then wound onto a further bearing roller arrangement 44 and can be transported to the site.

Fig. 6 to 9 schematically show an exemplary embodiment of a welding device 42 during a welding process. The welding device 42 is arranged on a welding carriage which is displaceable in the longitudinal direction L and has a separate drive. In its front end region, the welding device 42 has two opposite pressure rollers 24, which in each case act in a pressing manner from the outside on adjacent beads 16 of adjacent sheet metal strips 10 in the use case and which are driven in a rotatable manner about a rotational axis and thus enable a driving movement of a carriage of the welding device 42 in the longitudinal direction L. The welding head 18 of the welding device 42, which can be seen in fig. 7, is present in the rear end region of the welding device 42. In this exemplary embodiment, the welding device 42 is designed as a shielding gas welding device, i.e. a gas is supplied from the storage container 64 to the welding head 18, in order to cause melting of the bead 16 of the sheet metal strip 10 by combustion of said gas, in order to produce the desired weld seam.

Furthermore, as can be seen from fig. 6, gap-generating means 48 are arranged in front of the pressure roller 24 in the longitudinal direction L at a distance from one another and are connected to the welding device 42 via a spacer profile (absstandssprofil) 49, which gap-generating means cause adjacent edge regions of the sheet metal strip 10 to remain at a defined gap distance, so that no overbending of the film-like sheet metal strip 10 occurs during the welding process, which facilitates the method being carried out without interference. The beads 16 of adjacent sheet metal strips 10 are joined in contact by the pressure rollers 24 of the welding device 42 and subsequently melted for forming a weld seam.

The welding head 18 of the welding device 42 is designed or supported in such a way that it executes an oscillating or swiveling movement transverse to the longitudinal direction L during the feeding of the welding device 42 in the longitudinal direction L, as a result of which the quality of the weld seam produced is significantly improved. To achieve this oscillating or pendulum-type movement, an eccentric drive can be used for the welding head 18, for example.

Fig. 10 to 13 schematically show the upstream region of the apparatus 30.

The respective sheet metal strip 10, which is usually referred to as a coil, is wound in a rotationally extendable manner on a bearing roller arrangement 32.

The pull-out device 36 is connected to the sheet metal strip to be pulled out in the region of its front end, which pulls it out in the longitudinal direction L onto the support device 34 to a predetermined length. During the drawing-off process, the sheet metal strip 10 is conveyed to a first forming device 40, which in the exemplary embodiment shown is designed as a roller unit and presses the respective groove 12 from the top in the respective side edge region on the sheet metal strip 10. Next to the first forming device 38, a second forming device 40 is connected, which in the exemplary embodiment shown consists of a plurality of rollers arranged one behind the other in the longitudinal direction L and which carries out the flanging 16 in the edge region of the sheet metal strip 10. After the flanged sheet metal strips have reached the respective predetermined pull-out length on the support device 34, the flanged sheet metal strips 10 are then welded to one another in a butt joint by means of the welding device 42 described above, the beads 16 being melted during the welding process and thus a stable, reliable, sealed weld seam having a high load-bearing capacity being produced.

After a predefined pullout length has been reached during the respective pullout of the sheet metal strip, the sheet metal strip is separated from the coil and subsequently welded. After the welding has taken place, the mutually welded metal strips 10 are pulled out in the transverse direction Q by the respective metal sheet width b and conveyed to a further bearing roller arrangement 44. Thereafter, further sheet metal strips 10 are pulled out and provided for the next welding process. In this way, it is possible to produce arbitrarily large surfaces from sheet metal strips, which have an arbitrarily circumferential contour, since the circumferential contour is already formed by a corresponding contour treatment of the edge regions of the sheet metal strips that are joined to one another during the welding process.

By providing the groove or recess according to the invention, the volume of material to be melted for forming the weld seam is reduced, so that a smaller energy input can be achieved and thus the occurrence of deformations or waviness of the support surface is effectively counteracted. Furthermore, a weld seam with less solidity can be achieved, so that a smoother surface as a whole can be achieved. And thereby also against the occurrence of undesired inherent stresses within the surface. In the case of particularly thin sheet metal strips, the production of the grooves can also be dispensed with and the remaining method steps applied accordingly.