Flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material

文档序号:842341 发布日期:2021-04-02 浏览:21次 中文

阅读说明:本技术 一种阻燃性耐高温玻璃钢复合材料 (Flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material ) 是由 周雪 于 2020-12-15 设计创作,主要内容包括:本发明涉及一种阻燃性耐高温玻璃钢复合材料,包括以下按质量份数计算的组分:酚醛环氧树脂15-20份,自制阻燃树脂20-25份,双酚A环氧乙烯基树脂15-20份,玻璃纤维60-70份,邻苯二甲酸二丁酯7-9份,乙二胺5-7份,乙醇1-4份,碳酸钙10-12份。本发明的玻璃钢复合材料不仅耐高温,且因具有阻燃性使得玻璃钢复合材料不易燃烧、可自熄,具有优良的绝缘性和耐热性能。(The invention relates to a flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material which comprises the following components in parts by mass: 15-20 parts of phenolic epoxy resin, 20-25 parts of self-made flame retardant resin, 15-20 parts of bisphenol A epoxy vinyl resin, 60-70 parts of glass fiber, 7-9 parts of dibutyl phthalate, 5-7 parts of ethylenediamine, 1-4 parts of ethanol and 10-12 parts of calcium carbonate. The glass fiber reinforced plastic composite material disclosed by the invention is high-temperature resistant, is not easy to burn and can be self-extinguished due to the flame retardance, and has excellent insulating property and heat resistance.)

1. The flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material is characterized by comprising the following components in parts by mass:

2. the flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material as claimed in claim 1, which comprises the following components in parts by weight:

3. the flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material as claimed in claim 1, wherein the self-made flame-retardant resin comprises a component A and a component B, and the component A comprises the following components in parts by mass:

the component B comprises peroxy cyclohexanone and a catalyst, wherein the peroxy cyclohexanone is 1-2 times of the addition amount of the unsaturated polyester resin, and the catalyst is 2-3% of the addition amount of the unsaturated polyester resin.

4. The composite material of claim 3, wherein the unsaturated polyester resin is a 191 type unsaturated polyester resin.

5. The composite fire-retardant and high temperature resistant GRP material as recited in claim 3, wherein the coupling agent is titanate/styrene 1: 3 solution.

6. The flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material as claimed in claim 3, wherein the catalyst is cobalt naphthenate: styrene 1: 1.

Technical Field

The invention relates to a glass fiber reinforced plastic material, in particular to a flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material.

Background

Glass Fiber Reinforced Plastics (FRP), also known as GFRP, is a fiber reinforced plastic, generally a reinforced plastic made of a matrix of unsaturated polyester, epoxy resin and phenolic resin reinforced with glass fibers or products thereof, and is called glass fiber reinforced plastic, or glass fiber reinforced plastic, different from tempered glass.

The glass fiber reinforced plastic has the advantages of light weight, hardness, non-conductivity, stable performance, high mechanical strength, less recycling and corrosion resistance, and is widely applied to the fields of replacing steel products to manufacture machine parts, automobile shells, ship shells and the like.

The traditional epoxy glass fiber reinforced plastic is not high temperature resistant and can not be applied to the fields of chemical industry and metallurgy; in addition, since glass fiber reinforced plastics are mostly used in public places and conventional glass fiber reinforced plastics composite materials have no flame retardancy, when a fire breaks out, the glass fiber reinforced plastics may aggravate the spread of the fire and generate a large amount of black smoke.

Disclosure of Invention

The invention aims to solve the defects of the prior art and provide a high-temperature-resistant and flame-retardant glass fiber reinforced plastic composite material; the invention also provides a preparation method of the material.

The technical scheme adopted by the invention is as follows: the flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material comprises the following components in parts by mass:

the flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material comprises the following components in parts by mass:

further, the self-made flame retardant resin comprises a component A and a component B, wherein the component A comprises the following components in parts by weight:

further, the component B comprises peroxy cyclohexanone and a catalyst, wherein the peroxy cyclohexanone is 1-2 times of the addition amount of the unsaturated polyester resin, and the catalyst is 2-3% of the addition amount of the unsaturated polyester resin.

Further, the unsaturated polyester resin is 191 type unsaturated polyester resin.

Further, the coupling agent is a solution prepared from titanate and styrene in a ratio of 1: 3.

Further, the catalyst is cobalt naphthenate: styrene 1: 1.

A preparation method of a flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material comprises the following steps:

step one, preparing self-made flame-retardant resin:

1) introducing aluminum hydroxide into a stirring cylinder, spraying the coupling agent on the aluminum hydroxide while stirring uniformly,

2) then pouring the antimony trioxide, the decabromodiphenyl ether and the unsaturated polyester resin into a stirring cylinder, stirring for 20-30min along the same direction,

3) adjusting viscosity with organic phosphorus, stirring for 15-20min to enhance flame retardance, sampling to detect viscosity, and making into component A after viscosity meets the requirement,

4) adding the cyclohexanone peroxide of the component B and a catalyst into the component A, and uniformly stirring to prepare the self-made flame-retardant resin;

placing phenolic epoxy resin, self-made flame-retardant resin, bisphenol A epoxy vinyl resin, dibutyl phthalate, ethylenediamine, ethanol and calcium carbonate into stirring equipment, uniformly stirring, and adding glass fiber;

pouring the mixture into a member mold, and pressurizing the mixture at the temperature of 200 and 250 ℃ to prepare the flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material.

Further, the step one of adjusting the viscosity further comprises the step of dropping a defoaming agent for defoaming.

Further, the defoaming agent is tributyl phosphate.

Further, the viscosity after adjustment in the first step is over 160s (coating 4 cup, 25 ℃).

Compared with the prior art, the invention has the following advantages:

1. the glass fiber reinforced plastic composite material disclosed by the invention has the advantages that the phenolic epoxy resin and the bisphenol A epoxy vinyl resin have high temperature resistance, so that the long-term use temperature of the glass fiber reinforced plastic composite material can reach 150 ℃.

2. The glass fiber reinforced plastic composite material is not easy to burn and can be self-extinguished by adding the self-made flame-retardant resin, and has excellent insulating property and heat resistance.

The specific implementation mode is as follows:

in order to enhance the understanding of the present invention, the present invention will be described in further detail with reference to embodiments. The invention can be implemented by:

example 1

A preparation method of a flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material comprises the following steps:

step one, preparing self-made flame-retardant resin:

1) introducing 50 parts of aluminum hydroxide into a stirring cylinder, then spraying 1 part of coupling agent on the aluminum hydroxide, uniformly stirring while spraying,

2) then 1.5 parts of antimony trioxide, 1.5 parts of chlorinated paraffin, 10 parts of decabromodiphenyl ether and 40 parts of 191 type unsaturated polyester resin are all poured into a stirring cylinder and stirred for 30min along the same direction,

3) adjusting viscosity with 1.5 parts of organic phosphorus, if more foams, dropping defoamer tributyl phosphate for defoaming, stirring for 15min to strengthen flame retardance, sampling and detecting viscosity, and obtaining component A after the viscosity reaches over 160s (coating-4 cups, 25 ℃),

4) adding 60 parts of cyclohexanone peroxide and 1.25 parts of catalyst into the component A, and uniformly stirring to prepare the self-made flame-retardant resin;

weighing the raw materials according to the mass parts, putting 18 parts of novolac epoxy resin, 23 parts of self-made flame retardant resin, 18 parts of bisphenol A epoxy vinyl resin, 8 parts of dibutyl phthalate, 6 parts of ethylenediamine, 3 parts of ethanol and 11 parts of calcium carbonate into a stirring device, uniformly stirring, and adding 65 parts of glass fiber;

and step three, pouring the mixture into a member mould, and pressurizing the mixture at the temperature of 230 ℃ to prepare the flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material.

Example 2

A preparation method of a flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material comprises the following steps:

step one, preparing self-made flame-retardant resin:

1) introducing 45 parts of aluminum hydroxide into a stirring cylinder, then spraying 0.5 part of coupling agent on the aluminum hydroxide, uniformly stirring while spraying,

2) then 2 parts of antimony trioxide, 1 part of chlorinated paraffin, 7 parts of decabromodiphenyl ether and 32 parts of 191 type unsaturated polyester resin are all poured into a stirring cylinder and stirred for 20min along the same direction,

3) adjusting viscosity with 1 part of organic phosphorus, if foam is more, dropping defoamer tributyl phosphate for defoaming, stirring for 20min to enhance flame retardance, sampling and detecting viscosity, and obtaining component A after viscosity reaches over 160s (coating-4 cups, 25 ℃),

4) adding 45 parts of cyclohexanone peroxide and 0.9 part of catalyst into the component A, and uniformly stirring to prepare the self-made flame retardant resin;

weighing the raw materials according to the mass parts, putting 15 parts of novolac epoxy resin, 25 parts of self-made flame retardant resin, 15 parts of bisphenol A epoxy vinyl resin, 7 parts of dibutyl phthalate, 5 parts of ethylenediamine, 2 parts of ethanol and 12 parts of calcium carbonate into a stirring device, uniformly stirring, and adding 62 parts of glass fiber;

and step three, pouring the mixture into a member mould, and pressurizing the mixture at the temperature of 230 ℃ to prepare the flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material.

Example 3

A preparation method of a flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material comprises the following steps:

step one, preparing self-made flame-retardant resin:

1) introducing 55 parts of aluminum hydroxide into a stirring cylinder, then spraying 2 parts of coupling agent on the aluminum hydroxide, uniformly stirring while spraying,

2) then 1 part of antimony trioxide, 2 parts of chlorinated paraffin, 15 parts of decabromodiphenyl ether and 45 parts of 191 type unsaturated polyester resin are all poured into a stirring cylinder and stirred for 30min along the same direction,

3) adjusting viscosity with 2 parts of organic phosphorus, if foam is more, dropping defoamer tributyl phosphate for defoaming, stirring for 20min to enhance flame retardance, sampling and detecting viscosity, obtaining component A after viscosity reaches over 160s (coating-4 cup, 25 ℃),

4) 100 parts of cyclohexanone peroxide and 1.5 parts of catalyst are added into the component A and stirred uniformly

After mixing, self-made flame retardant resin is prepared;

weighing the raw materials according to the mass parts, putting 20 parts of novolac epoxy resin, 25 parts of self-made flame retardant resin, 20 parts of bisphenol A epoxy vinyl resin, 9 parts of dibutyl phthalate, 7 parts of ethylenediamine, 4 parts of ethanol and 12 parts of calcium carbonate into a stirring device, uniformly stirring, and adding 70 parts of glass fiber;

and step three, pouring the mixture into a member mould, and pressurizing the mixture at the temperature of 230 ℃ to prepare the flame-retardant high-temperature-resistant glass fiber reinforced plastic composite material.

Finally, it should be noted that: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.

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